Foaming material cutting device with controllable precision

Abstract

The utility model relates to the technical field of cutting devices, in particular to a precision-controllable foaming material cutting device which comprises a machine body, a machine frame is fixedly installed on the surface of the machine body, a first air cylinder is fixedly installed at the top of the machine frame, and a lifting plate is fixedly installed at the output end of the first air cylinder. A protection plate is fixedly installed on the bottom face of the lifting plate, and a fixing base is fixedly installed on the bottom face of the protection plate. According to the utility model, the cutting assembly is in threaded connection through the matching of the driving screw rod and the driven screw rod, so that the movement precision in the cutting process is ensured, the cutting line can efficiently and accurately finish the cutting work under the driving of the pulley transmission system, and the cutting stability and precision are obviously improved; the foaming material cutting device is simple in structure and suitable for foaming materials of different shapes and thicknesses, the cutting work is more efficient and accurate, in addition, due to the design of scale marks and a pointer, the controllability of operation is improved, and workers can conveniently conduct accurate cutting adjustment according to actual needs.

Description

TECHNICAL FIELD

[0001] The utility model relates to cutting device technical field especially relates to a precision controllable foamed material cutting device. BACKGROUND

[0002] With the wide application of foamed materials in the fields of construction, packaging, automobile manufacturing, etc., the demand for efficient and accurate cutting equipment for these materials is gradually increasing. Traditional cutting devices often have problems such as insufficient cutting accuracy, low efficiency, and complex operation, especially when dealing with foamed materials of different thickness and density. The problems of instability and uneven cutting are particularly prominent. In addition, the debris generated during the cutting process tends to accumulate, making it difficult to clean the equipment and affecting the continuity and efficiency of production.

[0003] Most existing foamed material cutting devices use simple mechanical cutting methods, lack intelligent control and automatic adjustment functions, and cannot adjust the cutting pressure and speed according to the different properties of the materials. At the same time, traditional devices require frequent manual intervention when dealing with large-scale continuous production, have low automation level, and have poor waste discharge and processing efficiency. These problems seriously affect the production efficiency and material utilization rate, increasing the production cost of enterprises. SUMMARY

[0004] The utility model aims at solving the technical problems raised in the background.

[0005] The utility model adopts the following technical scheme: a precision controllable foamed material cutting device, including machine body, the surface of machine body is fixedly installed with frame, the top of frame is fixedly installed with No. 1 air cylinder, the output end of No. 1 air cylinder is fixedly installed with lifting plate, the bottom surface of lifting plate is fixedly installed with guard plate, the bottom surface of guard plate is fixedly installed with fixed seat, the inside of fixed seat is provided with pressure block, the surface of machine body is fixedly installed with frame, the side surface of frame is fixedly installed with No. 2 air cylinder, the output end of No. 2 air cylinder is fixedly installed with push plate, the surface of frame is provided with scale line, the surface of push plate is fixedly installed with pointer, the inside of frame is rotatably connected with driven screw rod, the end of driven screw rod is fixedly installed with driven wheel, the side surface of machine body is fixedly installed with No. 1 motor, the output end of No. 1 motor is fixedly installed with driving screw rod, the surface of driving screw rod is fixedly installed with driving wheel, the driving wheel and driven wheel are sleeved with belt, the driving screw rod and driven screw rod are provided with cutting assembly, the surface of machine body is provided with notch, the cutting assembly moves in the notch.

[0006] Preferably, the pressing block is slidingly connected inside the fixed seat, springs are fixedly installed between the pressing block and the fixed seat, and a rubber pad is fixedly installed on the bottom surface of the pressing block. Here, the installation of the springs between the pressing block and the fixed seat can effectively increase the pressure adjustment function during cutting, so that the cutting material can adapt to the thickness change of different materials, thereby ensuring the stability and precision of cutting. In addition, the rubber pad on the bottom surface of the pressing block can play a role of anti-skid and buffering, further improving the fixing of the material and the cutting effect, and avoiding damage to the surface of the material caused by excessive stress.

[0007] Preferably, a limiting groove is formed in the inner side of the frame, a limiting block is fixedly installed on the side surface of the push plate, and the push plate is slidingly connected on the limiting groove of the frame through the limiting block. Here, the push plate is ensured to remain on the correct track during cutting, which can prevent the deviation of the push plate and ensure the stability and precision of the movement of the push plate, thereby improving the stability and cutting precision of the device in use.

[0008] Preferably, the cutting assembly comprises an upper moving block and a lower moving block, an upper pulley is fixedly installed on the bottom surface of the upper moving block, a lower pulley is fixedly installed on the surface of the lower moving block, a cutting line is in transmission connection between the upper pulley and the lower pulley, and a second motor is fixedly installed on the side surface of the lower pulley. Here, the second motor drives the lower pulley to rotate, and under the transmission action between the upper pulley and the lower pulley, the cutting line realizes accurate cutting operation. In addition, the cutting process is more efficient, and is suitable for cutting foamed materials of various sizes and shapes.

[0009] Preferably, the upper moving block is threadedly connected on the surface of the driven lead screw, and the lower moving block is threadedly connected on the surface of the driving lead screw. Here, the movement precision of the cutting assembly during cutting is ensured, which can provide finer control during cutting, thereby improving the cutting precision and stability of the whole device.

[0010] Preferably, a material guiding inclined table is fixedly installed inside the machine body, a chip discharge port is formed in the side surface of the machine body, and the inclined surface of the material guiding inclined table faces the chip discharge port. Here, the chips generated by cutting are guided to the chip discharge port through the material guiding inclined table, effectively simplifying the discharge process of waste materials and reducing the accumulation of chips during cutting work. Not only the efficiency of the cutting process is improved, but also the subsequent cleaning workload is reduced, which is helpful to maintain the cleanliness and maintenance of the device.

[0011] Preferably, the material guiding inclined table is located directly below the slot. Here, the cut materials and chips can smoothly pass through the material guiding inclined table and be directly discharged, ensuring the neatness of the cutting area and reducing material residues, thereby improving the continuity and efficiency of cutting.

[0012] Compared with the prior art, the device has the advantages and positive effects that:

[0013] 1、The utility model discloses, cutting assembly is by driving screw rod and driven screw rod cooperation realizes the screw thread connection of cooperation, ensure the movement accuracy in the cutting process, and cutting line can efficiently and accurately complete cutting work under the drive of pulley transmission system, the stability and precision of cutting are improved significantly, be applicable to various different shapes and thickness's foamed material, make cutting work more efficient, accurate, in addition, the controllability of operation is increased to the design of scale line and pointer, and personnel are convenient according to actual need accurate cutting adjustment.

[0014] 2、The utility model discloses, through setting up the material guide inclined bench under cutting assembly, make the scrap of cutting process can slide to the chip removal port smoothly, reduced the scrap accumulation in cutting area, improved the cleanliness of work area and the operation efficiency of equipment. The inclined plane of material guide inclined bench is towards the chip removal port, and the waste material can be automatically discharged, reduce the workload of manual cleaning, and ensure the continuity of cutting process, reduce downtime, further improve the production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 A schematic view of the precision controllable foamed material cutting device is provided for the utility model;

[0016] Figure 2 A rear view of the precision controllable foamed material cutting device is provided for the utility model;

[0017] Figure 3 A sectional view of the precision controllable foamed material cutting device is provided for the utility model;

[0018] Figure 4 A schematic view of the frame of the precision controllable foamed material cutting device is provided for the utility model;

[0019] Figure 5 A schematic view of the pressing block of the precision controllable foamed material cutting device is provided for the utility model;

[0020] Figure 6 A schematic view of the cutting line of the precision controllable foamed material cutting device is provided for the utility model.

[0021] LEGEND:

[0022] 1, body; 2, frame; 3, No. 1 cylinder; 4, lifting plate; 5, guard plate; 6, fixed seat; 7, briquetting; 8, rubber pad; 9, spring; 10, driven screw; 11, driven wheel; 12, No. 1 motor; 13, driving wheel; 14, driving screw; 15, belt; 16, upper moving block; 17, upper pulley; 18, lower moving block; 19, lower pulley; 20, No. 2 motor; 21, cutting line; 22, frame; 23, push plate; 24, No. 2 cylinder; 25, scale line; 26, pointer; 27, limit block; 28, limit groove; 29, chip removal opening; 30, material guide inclined table; 31, notch. DETAILED DESCRIPTION

[0023] In order to enable the above-mentioned purposes, features and advantages of the present application to be more clearly understood, the present application will be further described below with reference to the drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0024] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be practiced without the specific details, which are different from the description, and therefore, the present application is not limited to the specific embodiments disclosed in the following description.

[0025] Embodiment one

[0026] Please refer to Figures 1-6The utility model provides a technical scheme: a kind of precision controllable foamed material cutting device, including body 1, the surface of body 1 is fixedly installed with rack 2, the top of rack 2 is fixedly installed with No. 1 cylinder 3, the output of No. 1 cylinder 3 is fixedly installed with lifting plate 4, the bottom surface of lifting plate 4 is fixedly installed with guard plate 5, the bottom surface of guard plate 5 is fixedly installed with fixed seat 6, the inside of fixed seat 6 is provided with pressure block 7, pressure block 7 is slidably connected in the inside of fixed seat 6, spring 9 is fixedly installed between pressure block 7 and fixed seat 6, the bottom surface of pressure block 7 is fixedly installed with rubber pad 8, spring 9 is installed between pressure block 7 and fixed seat 6, can effectively increase the pressure regulation function in cutting process, so that when cutting material, the thickness change of different materials can be adapted, so as to guarantee the stability and precision of cutting, in addition, the rubber pad 8 of the bottom surface of pressure block 7 can play the effect of antiskid and buffering, further improve the fixity and cutting effect of material, can avoid material surface damage caused by excessive stress simultaneously, the surface of body 1 is fixedly installed with frame 22, the side of frame 22 is fixedly installed with No. 2 cylinder 24, the output of No. 2 cylinder 24 is fixedly installed with push plate 23, the surface of frame 22 is provided with scale line 25, the surface of push plate 23 is fixedly installed with pointer 26, the inside of frame 22 is provided with limit groove 28, the side of push plate 23 is fixedly installed with limit block 27, push plate 23 is slidably connected on the limit groove 28 of frame 22 through limit block 27, ensure that push plate 23 is kept on correct track during cutting process, can prevent the deviation of push plate 23, ensure the stability and accuracy of push plate 23 movement, improve the stability and cutting precision of device in use, the inside of rack 2 is rotatably connected with driven screw rod 10, the end of driven screw rod 10 is fixedly installed with driven wheel 11, the side of body 1 is fixedly installed with No. 1 motor 12, the output of No. 1 motor 12 is fixedly installed with driving screw rod 14, the surface of driving screw rod 14 is fixedly installed with driving wheel 13, driving wheel 13 and driven wheel 11 are sleeved with belt 15, cutting assembly is arranged between driving screw rod 14 and driven screw rod 10, the surface of body 1 is provided with notch 31, cutting assembly moves inside notch 31, and cutting assembly includes upper moving block 16 and lower moving block 18, the bottom surface of upper moving block 16 is fixedly installed with upper pulley 17, the surface of lower moving block 18 is fixedly installed with lower pulley 19, cutting line 21 is transmissionally connected between upper pulley 17 and lower pulley 19, the side of lower pulley 19 is fixedly installed with No. 2 motor 20, No. 2 motor 20 drives lower pulley 19 to rotate, under the transmission effect between upper pulley 17 and lower pulley 19, so that cutting line 21 realizes accurate cutting operation, in addition, cutting process is more efficient, is applicable to the cutting of foamed material of various different sizes and shapes, upper moving block 16 is threadedly connected on the surface of driven screw rod 10, lower moving block 18 is threadedly connected on the surface of driving screw rod 14, ensure the movement accuracy of cutting assembly during cutting process, can provide more fine control during cutting process, so as to improve the cutting precision and stability of overall device.

[0027] Embodiment Two

[0028] Please refer to Figures 2-3 , the inside of the body 1 is fixedly installed with a material guiding inclined table 30, the side surface of the body 1 is provided with a chip outlet 29, the inclined surface of the material guiding inclined table 30 faces the chip outlet 29, the cuttings generated by cutting are guided to the chip outlet 29 through the material guiding inclined table 30, which effectively simplifies the discharging process of waste, reduces the accumulation of cuttings in the cutting work, not only improves the efficiency of the cutting process, but also reduces the subsequent cleaning workload, helps to keep the device clean and maintain, the material guiding inclined table 30 is located directly below the slot 31, so that the cut materials and cuttings can be smoothly discharged through the material guiding inclined table 30, ensuring the neatness of the cutting area and reducing material residues, improving the continuity and efficiency of cutting.

[0029] Working principle: the foaming material is placed in the cutting area of the device, the lifting plate 4 is driven to move vertically by the No. 1 cylinder 3, the lifting plate 4 is pressed tightly by the guard plate 5 and the fixed seat 6, in order to ensure the stability of the material during cutting, the fixed seat 6 is designed with a pressing block 7 inside, the pressing block 7 is connected with the fixed seat 6 through the spring 9, which can automatically adjust according to the different thickness of the foaming material, ensure to apply appropriate pressure to the material, avoid excessive pressure leading to material damage, the bottom surface of the pressing block 7 is installed with rubber pad 8, which is used to increase the friction between the material and prevent sliding, at the same time, it plays the role of buffer, ensures the smooth operation of cutting operation, after the material is fixed, the positioning and track adjustment of the cutting device begins, the No. 2 cylinder 24 is installed on the side of the frame 22, the push plate 23 is driven to move horizontally, the push plate 23 is connected with the frame 22 through the cooperation of the limiting block 27 and the limiting groove 28, the limiting groove 28 ensures the movement of the push plate 23 along the predetermined track, so as to prevent the push plate 23 from deviating during movement, which can greatly improve the precision and stability of the push plate 23 during cutting, ensure the consistency of each cutting track, the frame 22 is provided with scale line 25, the pointer 26 is installed on the push plate 23, the reading of the scale line 25 can realize the accurate control of the position of the push plate 23, which not only improves the controllability of the operation, but also enhances the positioning accuracy, ensures the accuracy and consistency of each cutting, the cutting operation is the core part of the device, the device is equipped with upper moving block 16 and lower moving block 18, which are respectively connected with driven screw 10 and driving screw 14, the driving screw 14 is driven by No. 1 motor 12, connected with driven wheel 11 through belt 15, so as to drive the driven screw 10 to rotate synchronously, the cutting assembly is connected through the transmission between upper pulley 19 and lower pulley 19, the cutting line 21 is hung between the upper pulley 17 and the lower pulley 19, the No. 2 motor 20 drives the lower pulley 19 to rotate at high speed, so as to drive the cutting line 21 to move back and forth at high speed, realize the accurate cutting of foaming material, the debris generated in the cutting process is collected and discharged through the guide chute 30 designed in the device, the guide chute 30 is fixed in the device body 1, the slope design ensures that the waste after cutting can slide to the discharge port 29 smoothly, the discharge port 29 is arranged on the side of the machine body 1, which can efficiently discharge the debris and sundries generated in the cutting process, reduce the accumulation of debris in the cutting area, not only improve the continuity and smoothness of the cutting process, but also reduce the burden of manual cleaning, improve the automation level of the equipment.

[0030] The above merely describes preferred embodiments of the present application, and is not intended to limit the present application in other forms, and any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields with equivalent changes, but any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application without departing from the technical scheme of the present application still falls within the protection scope of the present application.

Claims

1. A cutting device of foamed material with controllable precision, comprising a body (1), characterized in that: The surface of the machine body (1) is fixedly installed with a rack (2), the top of the rack (2) is fixedly installed with a No. 1 air cylinder (3), the output end of the No. 1 air cylinder (3) is fixedly installed with a lifting plate (4), the bottom surface of the lifting plate (4) is fixedly installed with a guard plate (5), the bottom surface of the guard plate (5) is fixedly installed with a fixed seat (6), the inside of the fixed seat (6) is provided with a pressing block (7), the surface of the machine body (1) is fixedly installed with a frame (22), the side surface of the frame (22) is fixedly installed with a No. 2 air cylinder (24), the output end of the No. 2 air cylinder (24) is fixedly installed with a push plate (23), the surface of the frame (22) is provided with a scale line (25), the surface of the push plate (23) is fixedly installed with a pointer (26), the inside of the rack (2) is rotatably connected with a driven lead screw (10), the end of the driven lead screw (10) is fixedly installed with a driven wheel (11), the side surface of the machine body (1) is fixedly installed with a No. 1 motor (12), the output end of the No. 1 motor (12) is fixedly installed with a driving lead screw (14), the surface of the driving lead screw (14) is fixedly installed with a driving wheel (13), the driving wheel (13) and the driven wheel (11) are sleeved with a belt (15), the driving lead screw (14) and the driven lead screw (10) are provided with a cutting assembly, the surface of the machine body (1) is provided with a notch (31), and the cutting assembly moves in the notch (31).

2. The precision controlled foamed material cutting device of claim 1, wherein: The pressing block (7) is slidably connected in the fixed seat (6), springs (9) are fixedly installed between the pressing block (7) and the fixed seat (6), and rubber pads (8) are fixedly installed on the bottom surface of the pressing block (7).

3. The precision controlled foamed material cutting device of claim 1, wherein: The inside of the frame (22) is provided with a limiting groove (28), the side surface of the push plate (23) is fixedly installed with a limiting block (27), and the push plate (23) is slidably connected on the limiting groove (28) of the frame (22) through the limiting block (27).

4. The precision controlled foamed material cutting apparatus of claim 1, wherein: The cutting assembly comprises an upper moving block (16) and a lower moving block (18), the bottom surface of the upper moving block (16) is fixedly installed with an upper pulley (17), the surface of the lower moving block (18) is fixedly installed with a lower pulley (19), the upper pulley (17) and the lower pulley (19) are transmissionally connected with a cutting line (21), and the side surface of the lower pulley (19) is fixedly installed with a No. 2 motor (20).

5. The precision controlled foamed material cutting device of claim 4, wherein: The upper moving block (16) is threadedly connected on the surface of the driven lead screw (10), and the lower moving block (18) is threadedly connected on the surface of the driving lead screw (14).

6. The precision controlled foamed material cutting apparatus of claim 1, wherein: The inside of the machine body (1) is fixedly installed with a material guiding inclined table (30), the side surface of the machine body (1) is provided with a chip discharge opening (29), and the inclined surface of the material guiding inclined table (30) faces the chip discharge opening (29).

7. The precision controlled foamed material cutting device of claim 6, wherein: The material guiding inclined table (30) is located directly below the notch (31).

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