Maintenance device for refractory material production
By combining the reciprocating spraying mechanism and the telescopic push rod, the curing device for refractory material production achieves efficient and rapid spraying curing, solving the problems of time-consuming, labor-intensive, incomplete, and inefficient manual spraying operations, and improving the spraying effect and efficiency.
Patent Information
- Application Number
- CN202421619681.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-07-09
AI Technical Summary
Existing curing equipment for refractory material production relies on manual spraying, which is time-consuming, labor-intensive, and inefficient, resulting in incomplete spraying effects.
The system employs a reciprocating spray mechanism, which includes a reciprocating motion component and a spray component. The reciprocating motion of the spray component is achieved by a drive motor driving a rotating shaft and a push-pull rod. Water is supplied by a water pump, and the spray height is adjusted by a telescopic push rod to achieve comprehensive spray maintenance.
It achieves efficient and rapid spraying maintenance, with better spraying effect and higher efficiency, solving the problems of time-consuming, labor-intensive, incomplete spraying and low efficiency in manual spraying.
Smart Images

Figure CN223519896U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of maintenance device, concretely relates to a maintenance device for refractory production. BACKGROUND
[0002] Refractory material refers to a kind of inorganic non-metallic materials with the fire resistance not less than 1580 DEG C. Fire resistance refers to the Celsius temperature that refractory material conical body sample does not soften and melt under high temperature action without load. But only with fire resistance to define can not comprehensively describe refractory material, 1580 DEG C is not absolute. Present definition is that the material with physical and chemical properties allowing it to be used in high temperature environment is called refractory material. Refractory material is widely used in metallurgy, chemical industry, petroleum, machinery manufacturing, silicate, power and other industrial fields, and the largest amount is used in metallurgical industry, accounting for 50% to 60% of total output.
[0003] At present, when the user needs to spray liquid maintenance on the maintenance device for refractory production in the market, most of the processes of spraying operation by manually holding the spray gun are time-consuming and laborious, and the spraying operation is not comprehensive enough, the spraying effect is poor, and the efficiency is low due to the arm fatigue of people. UTILITY MODEL CONTENT
[0004] Therefore, the utility model provides a maintenance device for refractory production, which can realize efficient, rapid and comprehensive spraying maintenance operation on the workpiece to be maintained by the reciprocating spraying mechanism, the spraying effect is better, the efficiency is higher, and the problems of time-consuming and laborious process of spraying operation by manually holding the spray gun, not comprehensive spraying operation, poor spraying effect and low efficiency due to the arm fatigue of people are solved.
[0005] To solve the above technical problems, the utility model provides a maintenance device for refractory production, which comprises a supporting plate located above an automatic conveying mechanism, telescopic push rods are arranged on the lower parts of the left and right sides of the supporting plate respectively, a reciprocating spraying mechanism is arranged on the lower part of the supporting plate, the reciprocating spraying mechanism comprises a reciprocating movement assembly and a spraying assembly, the reciprocating movement assembly is used for reciprocating the position of the spraying assembly, the spraying assembly is used for spraying maintenance operation on the workpiece to be maintained, and the spraying assembly is connected with the water outlet of a water pump in a water source outside through a hose, the utility model can realize efficient, rapid and comprehensive spraying maintenance operation on the workpiece to be maintained by the reciprocating spraying mechanism, the spraying effect is better, the efficiency is higher, and the problems of time-consuming and laborious process of spraying operation by manually holding the spray gun, not comprehensive spraying operation, poor spraying effect and low efficiency due to the arm fatigue of people are solved.
[0006] The reciprocating motion assembly comprises vertical plates arranged on the left and right sides of the lower part of the support plate, the lower part of the vertical plate is provided with sliding rails, the inner parts of the two sliding rails are respectively provided with pulleys, the pulleys are four in number, two pulleys form a pair, and are arranged in the sliding rails on the same side, a connecting frame is arranged between the pulleys on different sliding rails, the upper part of the support plate is provided with a driving motor, the output shaft end of the driving motor is provided with a rotating shaft in a transmission mode, the rotating shaft penetrates and rotates on the support plate, the lower part of the rotating shaft is provided with a push-pull plate, the lower part of the push-pull plate is arranged on the upper part of the connecting frame, the bottom of the rotating shaft is provided with a connecting plate, the other end of the connecting plate is provided with a push-pull rod, the push-pull rod is used to push the connecting frame and the pulley to reciprocate in the sliding rail under the action that the rotating shaft drives the connecting plate to rotate, the output shaft of the driving motor can drive the rotating shaft to rotate, the rotating shaft can drive the connecting plate to rotate, in addition, the connecting plate and the push-pull rod are fixed, the push-pull rod pushes the push-pull plate, and the sliding rail guides and limits the pulley, the connecting plate pushes the push-pull plate and the fixed frame to pull the pulley to reciprocate along the sliding rail, which is more energy-saving and labor-saving, and greatly enhances the spraying range and spraying effect of the spraying assembly.
[0007] The spraying assembly comprises a spraying pipe frame arranged on the lower part of the connecting frame, a plurality of spray heads are arranged on the spraying pipe frame, and the water inlet of the spraying pipe frame is connected in communication with the water outlet of the water pump through an organ pipe, so that the water for maintenance is sucked into the spraying frame by the water pump, and is sprayed out through the spray heads, thereby realizing the spraying maintenance operation on the workpiece to be maintained, and the operation is more convenient and efficient.
[0008] The telescopic push rod is an electric telescopic rod or a hydraulic telescopic rod.
[0009] The fixed end of the telescopic push rod is fixedly arranged on the ground, and the telescopic end of the telescopic push rod is fixedly arranged together with the lower part of the support plate, so that the height of the support plate and the reciprocating spraying mechanism can be conveniently and quickly adjusted under the extension and retraction of the output rod of the telescopic push rod, and the spraying maintenance operation on the entire surface of various workpieces to be maintained can be realized, and the operation is more convenient and efficient.
[0010] The upper part of the vertical plate is welded to the lower part of the support plate.
[0011] Compared with the prior art, the present application has at least one of the following beneficial technical effects:
[0012] 1. The utility model can realize efficient and rapid comprehensive spraying maintenance operation to the workpiece to be maintained through the reciprocating spraying mechanism, and the spraying effect is better, and the efficiency is higher, solves the problem that when the traditional spraying maintenance operation is carried out to the workpiece to be sprayed, mostly relies on artificial holding the spray gun to carry out the spraying operation in the process, time -consuming and labor -saving, and spraying operation is not comprehensive enough due to the arm fatigue of people, and the spraying effect is poor, and the efficiency is low.
[0013] 2. The utility model can drive the rotation of the output shaft of the driving motor to rotate the shaft together, the rotating shaft can rotate with the connecting plate, and the connecting plate and the push-pull rod are fixed, and the push-pull rod pushes the push-pull plate and the fixed frame pulls the pulley along the slide rail to reciprocate, which is more energy-saving and labor-saving, and greatly enhances the spraying range and spraying effect of the spraying assembly.
[0014] 3. The utility model can realize the spraying maintenance operation to the workpiece to be maintained by the action of water pump into the spraying frame, and being sprayed out through the spray head, and the operation is more convenient and efficient.
[0015] 4. The utility model can conveniently and quickly adjust the height of the supporting plate and the reciprocating spraying mechanism under the extension and retraction state of the output rod of telescopic push rod, and facilitate the spraying maintenance operation to the whole surface of various workpieces to be maintained, and the operation is more convenient and efficient. DRAWINGS
[0016] Figure 1 It is the structure schematic drawing of the utility model fire -resistant material production is maintained with the device;
[0017] Figure 2 It is the structure enlarged view of the utility model A place;
[0018] Figure 3 It is the structure schematic drawing of the spraying mechanism of the utility model fire -resistant material production is maintained with the device;
[0019] Figure 4 It is the structure enlarged view of the utility model B place.
[0020] Mark explanation: 100, supporting plate;200, telescopic push rod;300, reciprocating spraying mechanism;310, reciprocating movement assembly;311, vertical plate;312, slide rail;313, pulley;314, connecting frame;315, driving motor;316, shaft;317, push-pull plate;318, connecting plate;319, push-pull rod;320, spraying assembly;321, spraying pipe frame;322, spray head. Specific implementation
[0021] For the purpose, technical scheme and advantages of the embodiments of the present application to be clearer, the following will be combined with the drawings of the embodiments of the present application to make a detailed description. Figures 1-4 The embodiments described are part of the present application, rather than all the embodiments. Based on the described embodiments of the present application, all other embodiments obtained by those skilled in the art belong to the scope of protection of the present application.
[0022] As Figures 1-4 The present embodiment provides a curing device for refractory production, which comprises a supporting plate 100 located above an automatic conveying mechanism, a telescopic push rod 200 arranged on the lower part of the left and right sides of the supporting plate 100, and a reciprocating spraying mechanism 300 arranged on the lower part of the supporting plate 100. The reciprocating spraying mechanism 300 comprises a reciprocating movement assembly 310 and a spraying assembly 320. The reciprocating movement assembly 310 is used for reciprocating the position of the spraying assembly 320, and the spraying assembly 320 is used for spraying and curing the workpiece to be cured. The spraying assembly 320 is connected with the water outlet of the water pump in the external water source through a hose. The present application can realize efficient, rapid and comprehensive spraying and curing of the workpiece to be cured through the reciprocating spraying mechanism 300, and the spraying effect is better and the efficiency is higher. The problem that the traditional spraying and curing process of the workpiece to be sprayed mostly relies on manual gripping of the spray gun for spraying and curing is solved, which is time-consuming and laborious, and the spraying and curing process is not comprehensive enough, the spraying effect is poor, and the efficiency is low due to the arm fatigue of the person.
[0023] According to one embodiment of the present application, as Figure 1 Fig. 2, and Figure 3As shown, the reciprocating motion assembly 310 comprises vertical plates 311 arranged on the left and right sides of the lower part of the support plate 100, the lower part of the vertical plate 311 is provided with slide rails 312, the inner parts of the two slide rails 312 are respectively provided with pulleys 313, the pulleys 313 are four, and two are a pair, respectively located in the slide rail 312 on the same side, a connecting frame 314 is arranged between the same pair of pulleys 313 on different slide rails 312, the upper part of the support plate 100 is provided with a driving motor 315, the output shaft end of the driving motor 315 is drivingly provided with a rotating shaft 316, the rotating shaft 316 penetrates and is rotationally arranged on the support plate 100, the lower part of the rotating shaft 316 is provided with a push-pull plate 317, the lower part of the rotating shaft 316 penetrates the push-pull plate 317, the lower part of the push-pull plate 317 is arranged on the upper part of the connecting frame 314, the bottom of the rotating shaft 316 is provided with a connecting plate 318, the other end of the connecting plate 318 is provided with a push-pull rod 319, the push-pull rod 319 is used for pushing the connecting frame 314 with the pulley 313 to reciprocally slide in the slide rail 312 under the action that the rotating shaft 316 drives the connecting plate 318 to rotate together, the rotating rotating shaft 316 can drive the connecting plate 318 to rotate together, and the fixing action of the connecting plate 318 and the push-pull rod 319, the pushing action of the push-pull rod 319 on the push-pull plate 317 and the guiding and limiting action of the slide rail 312 on the pulley 313, the connecting plate 318 will push the push-pull plate 317 and the fixed frame to pull the pulley 313 to reciprocally move along the slide rail 312, which is more energy-saving and labor-saving, and greatly enhances the spraying range and spraying effect of the spraying assembly 320.
[0024] According to another embodiment of the present application, as shown in Figure 1 and Figure 2 and Figure 4 As shown, the spraying assembly 320 comprises a spraying pipe frame 321 arranged on the lower part of the connecting frame 314, a plurality of spray heads 322 are arranged on the spraying pipe frame 321, and the water inlet of the spraying pipe frame 321 is connected with the water outlet of the water pump through an organ pipe, so that the maintenance water can be sucked into the spraying frame by the water pump and sprayed out through the spray heads 322, thereby realizing the spraying maintenance operation of the maintenance object, and the operation is more convenient and efficient.
[0025] According to another embodiment of the present application, as shown in Figure 1 The telescopic push rod 200 is an electric telescopic rod or a hydraulic telescopic rod.
[0026] The fixed end of the telescopic push rod 200 is fixed on the ground, and the telescopic end of the telescopic push rod 200 is fixed with the lower part of the support plate 100, the height of the support plate 100 and the reciprocating spraying mechanism 300 can be conveniently and quickly adjusted in the state of the extension and retraction of the output rod of the telescopic push rod 200, and the spraying maintenance work on the whole surface of various to-be-maintained workpieces can be conveniently and efficiently realized.
[0027] The upper part of the vertical plate 311 is welded on the lower part of the support plate 100.
[0028] Compared with the prior art, the present application has at least one of the following beneficial technical effects:
[0029] 1、The telescopic push rod 200, the support plate 100 and the reciprocating spraying mechanism 300 can be conveniently and quickly adjusted in the state of the extension and retraction of the output rod of the telescopic push rod 200, and the spraying maintenance work on the whole surface of various to-be-maintained workpieces can be conveniently and efficiently realized.
[0030] 2、The output shaft of the driving motor 315 drives the rotating shaft 316 to rotate, the rotating shaft 316 drives the connecting plate 318 to rotate, and the connecting plate 318 is fixed to the push-pull rod 319, the push-pull rod 319 drives the push-pull plate 317, and the sliding rail 312 guides and limits the pulley 313, so that the connecting plate 318 drives the push-pull plate 317 and the pulley 313 to reciprocate along the sliding rail 312, thereby saving energy and labor, and greatly enhancing the spraying range and spraying effect of the spraying assembly 320.
[0031] 3、The water pump can suck the maintenance water into the spraying frame, and the water is sprayed out through the spray head 322, thereby realizing the spraying maintenance work on the to-be-maintained workpiece, and the operation is more convenient and efficient.
[0032] 4、The telescopic push rod 200, the support plate 100 and the reciprocating spraying mechanism 300 can be conveniently and quickly adjusted in the state of the extension and retraction of the output rod of the telescopic push rod 200, and the spraying maintenance work on the whole surface of various to-be-maintained workpieces can be conveniently and efficiently realized.
[0033] The use method of the utility model discloses:
[0034] First, it needs to be clear that the maintenance device involved in the utility model is mainly used for spraying maintenance operation of various types of plates, prefabricated plates and the like, and the utility model takes the spraying maintenance of the plate for fireproof material production as an example to elaborate the use method in detail, when the spraying maintenance operation of the plate for fireproof material production is needed, first, the operator starts the output rod of the telescopic push rod 200 to extend or retract to the spraying frame according to the automatic conveyor and the thickness of the workpiece to be maintained on it, and the spraying maintenance operation of the whole workpiece to be maintained can be stopped, then the automatic conveying mechanism is started to convey the plate to be maintained, at the same time, the output shaft of the driving motor 315 is started to rotate, at the same time, the water pump is started to pump the maintenance water into the spraying frame, the rotation of the output shaft of the driving motor 315 drives the rotating shaft 316 to rotate together, the rotating shaft 316 can drive the connecting plate 318 to rotate together, in addition, the fixing effect of the connecting plate 318 and the push-pull rod 319, the pushing effect of the push-pull rod 319 on the push-pull plate 317 and the guiding and limiting effect of the sliding rail 312 on the pulley 313, the connecting plate 318 will push the push-pull plate 317 and the fixed frame to pull the pulley 313 to move back and forth along the sliding rail 312, in addition, the spraying liquid can be sprayed out through the spray head 322 to realize the spraying maintenance operation on the whole surface of the workpiece to be maintained, the utility model can realize the efficient, rapid and comprehensive spraying maintenance operation of the workpiece to be maintained through the reciprocating spraying mechanism 300, the spraying effect is better, the efficiency is higher, the problem that the traditional spraying maintenance operation of the workpiece to be sprayed is mostly relied on manual holding of the spray gun for spraying operation, which is time-consuming and laborious, and the spraying operation is not comprehensive enough due to the arm fatigue of the person, the spraying effect is poor, and the efficiency is low, and the spraying range and spraying effect of the spraying assembly 320 are greatly enhanced.
[0035] In addition, it should be noted that, in the description of the utility model, unless otherwise specified and limited, the terms "mounting", "connection" and "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected, it can be mechanical connection, or electrical connection, it can be directly connected, or indirectly connected through an intermediate medium, or the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0036] The above is the preferred embodiment of the utility model, and it should be pointed out that for ordinary technical personnel in the technical field, without departing from the principle of the utility model, a number of improvements and refinements can be made, which should also be regarded as the protection scope of the utility model.
Claims
1. A curing device for refractory production, comprising a support plate (100) located above an automatic conveying mechanism, characterized in that: The lower parts of the left and right sides of the support plate (100) are respectively provided with telescopic push rods (200), the lower part of the support plate (100) is provided with a reciprocating spraying mechanism (300), the reciprocating spraying mechanism (300) comprises a reciprocating movement assembly (310) and a spraying assembly (320), the reciprocating movement assembly (310) is used for reciprocating the position of the spraying assembly (320), the spraying assembly (320) is used for spraying maintenance work on the workpiece to be maintained, and the spraying assembly (320) is connected in communication with the water outlet of the water pump in the external water source through a hose.
2. The curing apparatus for producing a refractory material according to claim 1, characterized by: The reciprocating movement assembly (310) comprises vertical plates (311) arranged on the left and right sides of the lower part of the support plate (100), the lower part of the vertical plate (311) is provided with slide rails (312), the inner parts of the two slide rails (312) are respectively provided with pulleys (313) in rolling mode, the pulleys (313) are four in number and two in each pair, are located in the slide rails (312) on the same side, and the same pair of pulleys (313) on different slide rails (312) are provided with a connecting frame (314), the upper part of the support plate (100) is provided with a driving motor (315), the output shaft end of the driving motor (315) is drivingly provided with a rotating shaft (316), the rotating shaft (316) penetrates and is rotationally arranged on the support plate (100), the lower part of the rotating shaft (316) is provided with a push-pull plate (317), the lower part of the rotating shaft (316) penetrates the push-pull plate (317), the lower part of the push-pull plate (317) is arranged on the upper part of the connecting frame (314), the bottom of the rotating shaft (316) is provided with a connecting plate (318), the other end of the connecting plate (318) is provided with a push-pull rod (319), and the push-pull rod (319) is used for reciprocally sliding the connecting frame (314) and the pulley (313) in the slide rail (312) under the action that the rotating shaft (316) rotates to drive the connecting plate (318) to rotate.
3. The curing apparatus for producing a refractory material according to claim 2, characterized by: The spraying assembly (320) comprises a spraying pipe frame (321) arranged on the lower part of the connecting frame (314), a plurality of spray heads (322) are arranged on the spraying pipe frame (321), and the water inlet of the spraying pipe frame (321) is connected in communication with the water outlet of the water pump through an organ pipe.
4. The curing apparatus for producing a refractory material according to claim 3, characterized by: The telescopic push rod (200) is an electric telescopic rod or a hydraulic telescopic rod.
5. The curing apparatus for refractory production as claimed in claim 4, wherein: The fixed end of the telescopic push rod (200) is fixedly arranged on the ground, and the telescopic end of the telescopic push rod (200) is fixedly arranged together with the lower part of the support plate (100).
6. The curing apparatus for refractory production as claimed in claim 5, wherein: The upper part of the vertical plate (311) is welded on the lower part of the support plate (100).