Material frame structure for blanking of capping machine

By designing a support rod connection structure between the upper positioning plate and the lower support plate, combined with the expansion port and quantity marking area for the placement tube, the problem of sample tube displacement and falling in the traditional material rack structure is solved, realizing efficient, stable and convenient operation of the capping machine for feeding.

CN223521374UActive Publication Date: 2025-11-07GUANGZHOU JINGHE MEDICAL TECH CO LTD
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Patent Information

Application Number
CN202423247315.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-11-07
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Traditional material rack structures lack effective positioning and fixing mechanisms, which makes sample tubes prone to shifting or falling off during the capping machine's feeding process, affecting the accuracy and efficiency of capping. At the same time, they are inconvenient to handle and move, increasing the workload of operators.

Method used

A material rack structure including an upper positioning plate and a lower support plate is designed. The upper positioning plate and the lower support plate are connected by a support rod. The positioning plate is provided with positioning holes, and the top of the placement tube has an expansion opening. The sample tube is placed inside the placement tube, and quantity marking areas are set on both sides of the positioning plate. The transport plate has a semi-circular notch. The support rod is fixed by locking bolts. The lower support plate has a locking hole to engage with the unloading platform. The placement tube is made of PP or PE material and has an exhaust hole at the top.

Benefits of technology

It improves the stability and accuracy of sample tubes during the capping machine feeding process, simplifies quantity management, reduces labor intensity, improves operational efficiency and safety, and ensures the stability and reliability of the material rack structure during handling and use.

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Abstract

The utility model relates to the technical field of capping machine equipment, in particular to a material frame structure for blanking of a capping machine, which comprises an upper positioning plate and a lower supporting plate, the upper positioning plate and the lower supporting plate are arranged in parallel and are fixedly connected through a supporting rod, the lower supporting plate is placed on a blanking platform, a plurality of positioning holes are arranged on the surface of the positioning plate, and the positioning holes are communicated with the upper positioning plate. A placement tube is vertically mounted in the positioning hole, an expansion opening extending outwards is formed in the top of the placement tube, and a sample tube is placed in the placement tube. According to the material frame structure for blanking of the capping machine, the upper positioning plate and the lower supporting plate are arranged in parallel and are connected and fixed through the supporting rods, and a stable supporting structure is formed. A placing tube is vertically mounted in a positioning hole formed in the positioning plate, and an expansion opening is formed in the top of the placing tube, so that a sample tube is convenient to insert and fix. By means of the design, it is guaranteed that the sample tubes cannot shift or fall off in the discharging process of the capping machine, and therefore the capping accuracy and stability are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a capping machine equipment technical field, specifically, relate to a material rack structure for capping machine unloading. BACKGROUND

[0002] In the capping machine equipment technical field, the material rack structure as the important component of equipment, bears the key task such as storage, positioning and transmission sample tube. The traditional material rack structure is often simple in design, and the function is single, and it is difficult to meet the demand of modern automatic capping machine to high efficiency, accurate unloading. Especially in the field such as biological experiment, chemical analysis, the quantity of sample tube is numerous and different, and higher requirements are put forward to the stability, ease of use and flexibility of material rack structure.

[0003] The traditional material rack structure usually just simply places sample tube through tray or shelf, lacks effective positioning and fixing mechanism, leads to sample tube to be easily displaced or fallen in the unloading process of capping machine, influences the accuracy and efficiency of capping. In addition, the traditional material rack is inconvenient in carrying and moving, lacks convenient carrying design and quantity management function, so that the operator needs to spend a lot of time and energy to arrange and count. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a material rack structure for capping machine unloading to solve the problem that the traditional material rack structure is usually just simply placed sample tube through tray or shelf, lacks effective positioning and fixing mechanism, leads to sample tube to be easily displaced or fallen in the unloading process of capping machine, influences the accuracy and efficiency of capping.

[0005] To realize the above-mentioned purpose, the utility model provides a material rack structure for capping machine unloading, including upper positioning plate and lower supporting plate, the upper positioning plate and lower supporting plate are arranged in parallel, and are connected and fixed through support rod between, the lower supporting plate is placed on unloading platform, the surface of upper positioning plate is equipped with a plurality of positioning holes, the positioning hole is vertically installed with the placement tube, the top of placement tube is provided with the expansion mouth that extends outward, the placement tube is placed sample tube, and the surface of one end of upper positioning plate is provided with the labeling area.

[0006] As preferred, the both sides of upper positioning plate are provided with quantity mark area, and the quantity mark area is printed with scale for recording the number of placement tube.

[0007] As preferred, the both ends of upper positioning plate are installed with carrying plate, and the outside of carrying plate is provided with semicircular notch.

[0008] As preferred, the surface of the positioning plate is provided with a plurality of upper connecting holes, the surface of the lower supporting plate is provided with a plurality of lower connecting holes, and the two ends of the supporting rod are provided with threaded holes, and locking bolts are installed at the threaded holes, and the locking bolts at the two ends lock the positioning plate and the lower supporting plate at the upper and lower ends of the supporting rod, respectively.

[0009] As preferred, the two sides of the upper positioning plate are provided with side baffles.

[0010] As preferred, the surface of the lower supporting plate is provided with a plurality of clamping holes, and the clamping holes are clamped at the clamping pins on the blanking platform.

[0011] As preferred, the diameter of the expansion opening is greater than the inner wall diameter of the placement tube.

[0012] As preferred, a limiting rib is installed on the outer wall of the upper end of the placement tube, the placement tube is made of PP or PE material, the limiting rib is clamped at the lower part of the positioning opening, and the bottom end of the placement tube is provided with an exhaust hole.

[0013] Compared with the prior art, the utility model has the advantages of:

[0014] In the rack structure for the blanking of the capping machine, the upper positioning plate and the lower supporting plate are arranged in parallel and connected and fixed through the supporting rod, forming a stable support structure. The positioning hole opened in the positioning plate is vertically installed with a placement tube, and the top of the placement tube is provided with an expansion opening, which facilitates the insertion and fixation of the sample tube. This design ensures that the sample tube will not be displaced or dropped during the blanking process of the capping machine, thereby improving the accuracy and stability of capping.

[0015] The two side edges of the upper positioning plate are provided with a number marking area, and the scale for recording the number of placement tubes is printed. This design enables the operator to quickly and intuitively understand the number of sample tubes, facilitating quantity management and statistics, and greatly improving work efficiency.

[0016] The two ends of the upper positioning plate are provided with carrying plates, and the outer side of the carrying plate is provided with a semicircular notch, which is convenient for the operator to grasp and carry. This design makes the rack structure more convenient during carrying and moving, and reduces the labor intensity of the operator.

[0017] The upper connecting hole and the lower connecting hole are arranged on the upper positioning plate and the lower supporting plate, respectively, the threaded hole is arranged at the two ends of the supporting rod, and the upper positioning plate and the lower supporting plate are locked at the upper and lower ends of the supporting rod through the locking bolt, which ensures the stability of the structure and facilitates disassembly and assembly.

[0018] The two sides of the upper positioning plate are provided with side baffles, which effectively prevent the sample tube from sliding from the side during carrying or operation, further improving the safety and stability of the rack structure.

[0019] The lower supporting plate surface is provided with a plurality of clamping holes which can be clamped at the clamping pins on the discharging platform to realize the stable connection of the rack structure and the discharging platform.

[0020] The diameter of the expansion opening at the top of the placing tube is larger than the inner wall diameter, facilitating the rapid placing and taking of the sample tube. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0022] Figure 2 It is a schematic diagram of the side structure of the present application;

[0023] Figure 3 It is a schematic diagram of the structure of the upper positioning plate in the present application;

[0024] Figure 4 It is a schematic diagram of the structure of the lower supporting plate in the present application;

[0025] Figure 5 It is a schematic diagram of the structure of the placing tube in the present application;

[0026] Figure 6 It is a schematic diagram of the structure of the supporting rod in the present application;

[0027] The meanings of the various reference numbers in the drawings are as follows:

[0028] 1, upper positioning plate; 11, positioning hole; 12, quantity marking area; 13, carrying plate; 14, upper connecting hole; 15, side baffle; 16, labeling area; 2, lower supporting plate; 21, lower connecting hole; 22, clamping hole; 3, placing tube; 31, expansion opening; 32, limiting rib; 4, supporting rod; 41, locking bolt. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0030] The present application provides a rack structure for discharging of a capping machine, as shown in Figures 1-6As shown, the rack structure includes the upper positioning plate 1 and the lower supporting plate 2, which are arranged in parallel and fixed by the support rod 4. The lower supporting plate 2 is placed on the unloading platform, and the upper positioning plate 1 is provided with a plurality of positioning holes 11. A placing tube 3 is vertically installed in each positioning hole 11, and the top of the placing tube 3 is provided with an outwardly extending expansion opening 31. The sample tube is placed in the placing tube 3. The rack structure includes the upper positioning plate 1 and the lower supporting plate 2 arranged in parallel, which are firmly connected by the support rod 4, ensuring the stability of the overall structure. The lower supporting plate 2 is directly placed on the unloading platform, facilitating the docking with the capping machine equipment. One end surface of the upper positioning plate 1 is provided with a labeling area 16, and a one-dimensional barcode is attached to the labeling area 16. The one-dimensional barcode can be used for traceability and archiving.

[0031] The upper positioning plate 1 is carefully provided with a plurality of positioning holes 11, which not only provide accurate installation positions for the placing tubes 3, but also ensure that the spacing between each placing tube 3 is uniform, thereby achieving an orderly arrangement of the sample tubes. The placing tube 3 is vertically installed in the positioning hole 11, and the expansion opening 31 at the top of the placing tube 3 is designed cleverly, which not only facilitates the quick insertion of the sample tube, but also tightly fixes the sample tube in the placing tube through the elastic restoring force of the expansion opening, effectively preventing the displacement or falling of the sample tube during the unloading process of the capping machine.

[0032] This design not only improves the stability and safety of sample tube storage, but also greatly simplifies the operation process of the operator, making the placement and removal of sample tubes more convenient and efficient. At the same time, since each placing tube 3 is independently set, the number and arrangement of sample tubes can be easily adjusted according to actual needs, meeting the flexible application under different experimental or production requirements.

[0033] In this embodiment, the upper positioning plate 1 is provided with a number marking area 12 on both sides, and the number marking area 12 is marked with a scale for recording the number of placing tubes 3. By marking the scale for recording the number of placing tubes 3, the operator can intuitively and quickly understand the number of sample tubes placed on the rack structure. This design not only improves the accuracy of number management, but also greatly simplifies the counting work of the operator, improving the work efficiency.

[0034] Specifically, the upper positioning plate 1 is provided with a carrying plate 13 at both ends, and the carrying plate 13 is provided with a semicircular notch on the outside. The operator provides a convenient carrying point. This design makes it easy for the operator to grasp and exert force when the rack structure needs to be moved or carried, thereby reducing the difficulty of carrying and improving the convenience of operation.

[0035] Further, the upper positioning plate 1 is provided with a plurality of upper connecting holes 14, the surface of the lower supporting plate 2 is provided with a plurality of lower connecting holes 21, the both ends of the supporting rod 4 are provided with threaded holes, the threaded holes are provided with locking bolts 41, and the locking bolts 41 at the both ends lock the upper positioning plate 1 and the lower supporting plate 2 at the upper and lower ends of the supporting rod 4 respectively, thereby forming a stable supporting structure.

[0036] Further, the both sides of the upper positioning plate 1 are provided with side plates 15, so that the sample tube is prevented from sliding from the side during the carrying or operation process, the safety of the sample tube storage is improved, the loss and the re-arrangement time caused by the sample tube sliding are reduced, and the work efficiency is further improved.

[0037] Further, the surface of the lower supporting plate 2 is provided with a plurality of clamping holes 22, and the clamping holes 22 are clamped on the clamping pins on the discharging platform, so that the stable connection between the rack structure and the discharging platform is realized, the installation process is simplified, and the stability and reliability of the rack structure during use are improved.

[0038] Further, the diameter of the expansion opening 31 is greater than the inner wall diameter of the placing tube 3, so that the sample tube can be easily inserted into the placing tube 3, the convenience of the sample tube placement is improved, and the displacement or falling of the sample tube during the discharging process of the capping machine is effectively prevented.

[0039] Further, the upper end outer wall of the placing tube 3 is provided with a limiting rib 32, the placing tube 3 is made of PP or PE material, the limiting rib 32 is clamped on the lower part of the positioning opening, and the bottom end of the placing tube 3 is provided with an exhaust hole.

[0040] When the rack structure for the discharging of the capping machine is used, the rack structure is composed of the upper positioning plate 1, the lower supporting plate 2 and the supporting rod 4.

[0041] A plurality of positioning holes 11 are formed in the surface of the upper positioning plate 1, accurate installation positions are provided for the placing tubes 3, and the spacing between each placing tube 3 is consistent.

[0042] The upper positioning plate 1 is provided with a number mark area 12 on both sides, and the scale for recording the number of the sample tubes 3 is marked. This enables the operator to intuitively and quickly understand the number of the sample tubes placed on the current rack structure, and improves the accuracy of the number management. The upper positioning plate 1 is provided with a carrying plate 13 at both ends, and the semicircular notch on the outer side of the carrying plate 13 provides a convenient carrying point for the operator. When the rack structure needs to be moved or carried, the operator can easily grasp and apply force.

[0043] The upper connecting hole 14 arranged on the surface of the upper positioning plate 1 and the lower connecting hole 21 arranged on the surface of the lower supporting plate 2, in cooperation with the threaded holes at both ends of the supporting rod 4 and the locking bolt 41, form an adjustable supporting structure. This allows the operator to adjust the distance between the upper positioning plate 1 and the lower supporting plate 2 and the height of the entire rack structure according to the actual needs.

[0044] The side stop plate 15 arranged on both sides of the upper positioning plate 1 effectively prevents the sample tubes from sliding from the side during carrying or operation, and improves the safety of the sample tube storage. The limiting rib 32 arranged on the outer wall of the upper end of the sample tube 3 is clamped at the lower part of the positioning port, which further enhances the stability of the sample tube in the sample tube.

[0045] The plurality of clamping holes 22 arranged on the surface of the lower supporting plate 2 can be clamped at the clamping pin on the lower platform, so as to realize the stable connection between the rack structure and the lower platform. This clamping design simplifies the installation process and improves the stability and reliability of the rack structure during use.

[0046] During use, the operator first inserts the sample tube into the sample tube 3 through the expansion port 31, and the elastic restoring force of the expansion port fixes the sample tube. When the capping machine discharges, the mechanical arm or the related equipment takes out the sample tube from the sample tube 3 for the next operation. After the operation is completed, the sample tube can be placed back into the sample tube 3 or easily taken out through the expansion port 31.

[0047] The exhaust hole at the bottom end of the sample tube 3 helps to exhaust the air in the tube, facilitates the smooth placement of the sample tube into the sample tube 3, and reduces the inconvenience caused by air resistance.

[0048] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the present application and do not limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A magazine structure for the discharge of a capping machine comprising an upper positioning plate (1) and a lower support plate (2), characterized in that: The upper positioning plate (1) and the lower supporting plate (2) are arranged in parallel and are connected and fixed by the supporting rod (4), the lower supporting plate (2) is placed on the discharging platform, the surface of the upper positioning plate (1) is provided with a plurality of positioning holes (11), the placing tube (3) is vertically installed in the positioning hole (11), the top of the placing tube (3) is provided with the outwardly extending expansion opening (31), the sample tube is placed in the placing tube (3), and one end surface of the upper positioning plate (1) is provided with the labeling area (16).

2. The magazine structure for the decap machine according to claim 1, characterized in that: The two side edges of the upper positioning plate (1) are provided with the quantity marking area (12), and the quantity marking area (12) is marked with a scale for recording the quantity of the placing tube (3).

3. The magazine structure for the decap machine according to claim 1, characterized in that: The two ends of the upper positioning plate (1) are provided with the carrying plate (13), and the outer side of the carrying plate (13) is provided with the semicircular notch.

4. The magazine structure for the decap machine according to claim 1, characterized in that: The surface of the upper positioning plate (1) is provided with a plurality of upper connecting holes (14), the surface of the lower supporting plate (2) is provided with a plurality of lower connecting holes (21), the two ends of the supporting rod (4) are provided with threaded holes, the threaded holes are provided with locking bolts (41), and the locking bolts (41) at the two ends lock the upper positioning plate (1) and the lower supporting plate (2) at the upper end and the lower end of the supporting rod (4) respectively.

5. The magazine structure for the decap machine according to claim 1, wherein: The two sides of the upper positioning plate (1) are provided with the side baffle (15).

6. The magazine structure for the decap machine according to claim 1, characterized in that: The surface of the lower supporting plate (2) is provided with a plurality of clamping holes (22), and the clamping holes (22) are clamped on the clamping pins of the discharging platform.

7. The magazine structure for the decap machine according to claim 1, wherein: The diameter of the expansion opening (31) is greater than the inner wall diameter of the placing tube (3).

8. The magazine structure for the decap machine according to claim 1, wherein: The upper end of the placing tube (3) is provided with the limiting rib (32), the placing tube (3) is made of PP or PE material, the limiting rib (32) is clamped at the lower part of the positioning opening, and the bottom end of the placing tube (3) is provided with the exhaust hole.