Double-sided cloth loosening frame for cutting bed
By setting sensors and electric cylinders to drive the support rollers on the fabric loosening frame, combined with airflow leveling and limiting mechanisms, the problem of existing fabric loosening frames being unable to automatically adjust tension has been solved, achieving uniformity and stability in fabric transmission and simplifying the operation process.
Patent Information
- Application Number
- CN202423031714.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-10
AI Technical Summary
Existing fabric tensioning frames cannot automatically adjust the tension precisely according to different fabric materials and thicknesses, resulting in high operational complexity, frequent equipment changes, and manual adjustments may lead to uneven fabric tension.
Sensors monitor the fabric transmission pressure, and electric cylinders drive the position adjustment of the support rollers. Airflow-assisted leveling and limiting mechanisms stabilize the fabric roll, enabling automatic tension adjustment. Pressure rollers enhance the friction between the fabric roll and the rollers, ensuring stable transmission.
It enables automatic adjustment of tension based on the fabric condition, improving the uniformity and stability of fabric transmission, reducing operational complexity, and ensuring cutting quality.
Smart Images

Figure CN223522009U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a cloth unwinding frame, especially to a double-sided cloth unwinding frame for cutting bed. BACKGROUND
[0002] The double-sided cloth unwinding frame is designed for double-sided cloth, which has opposite patterns on the front and back sides, and may have the same or different texture and color. It needs special treatment to ensure the accuracy of cutting and subsequent processing. The double-sided cloth unwinding frame can ensure the flatness of the double-sided cloth during cutting, eliminate the local stress after the cloth is unwound, and properly treat the front and back sides of the cloth, so that cutting errors or cloth damage caused by improper treatment do not occur.
[0003] The conventional double-sided cloth unwinding frame places the cloth roll on the roller, and then controls the tension of the cloth during unwinding through the cloth contact tensioning part after connecting with the cutting equipment. Although it has a tension adjusting function, the adjusting precision is not high, and manual adjustment of the structure of the corresponding part is required. The cloth unwinding frame itself cannot automatically adjust the tension accurately according to different cloth materials and thicknesses, and it is difficult to adapt to the processing of different specifications of cloth. When facing various specifications of cloth, it needs to frequently replace the equipment or adjust the settings, which increases the operation complexity and time cost. Manual adjustment often judges whether the state of cloth unwinding is appropriate according to work experience, which may cause uneven tension of the cloth. TECHNICAL CONTENT
[0004] In order to overcome the shortcomings of the existing cloth unwinding frame, although it has a tension adjusting function, the adjusting precision is not high, manual adjustment of the structure of the corresponding part is required, the cloth unwinding frame itself cannot automatically adjust the tension accurately according to different cloth materials and thicknesses, it is difficult to adapt to the processing of different specifications of cloth, when facing various specifications of cloth, it needs to frequently replace the equipment or adjust the settings, which increases the operation complexity and time cost, and manual adjustment often judges whether the state of cloth unwinding is appropriate according to work experience, which may cause uneven tension of the cloth, the technical problem of the utility model is to provide a double-sided cloth unwinding frame for cutting bed, which can automatically adjust the tension of the cloth according to the state of the cloth.
[0005] The technical implementation scheme of the utility model discloses a double-sided cloth loosening frame for cutting bed, which comprises a base, a roller, a roller one, a roller two, a power roller, a roller three, a roller four, a sensor, an electric cylinder, a supporting roller and a detector, the base is internally provided with a roller in a rotatable mode at the rear part, the roller is provided with two, the base is internally provided with a roller one in a rotatable mode at the side far away from the roller, the base is internally provided with a roller two in a rotatable mode at the lower part and close to the roller one, the base is internally provided with a roller three at the upper part and on one side, the base is internally provided with a power roller in a rotatable mode at the upper part and close to the upper part of the roller three, the power roller is composed of a power motor and a roller body, the power motor drives the roller body to rotate, the base is provided with a roller four in a rotatable mode at the upper part and on the side far away from the roller three, the upper part of the base is provided with a sliding groove on the two sides, the sensor is slidably arranged in the sliding groove, the supporting roller is rotatably arranged between the sensors, the electric cylinder is arranged at the two sides close to the sliding groove on the upper part of the base, the driving rod of the electric cylinder is connected with one end of the sensor on the same side, the sensor and the supporting roller are driven to move up and down through the synchronous action of the two electric cylinders, the detector is symmetrically arranged on the front and back of the upper part of the base, and the detection end of the detector is vertically downward.
[0006] As preferred, the utility model also includes a gas tank, an arc-shaped support and a roller five, the base is symmetrically provided with the arc-shaped support on the two sides of the middle part, the arc-shaped support is provided with not less than three roller fives at the side in an interval, the base is provided with the gas tank in the middle part, the gas tank is provided with a cambered surface at one side, the cambered surface is towards the side of the roller five, and a plurality of air holes are arranged on the cambered surface in an interval.
[0007] As preferred, the utility model also includes a motor one, the base is provided with the motor one at the front side of the lower part, the output shaft of the motor one is connected with one end of the roller, and the motor one drives the connected roller to rotate.
[0008] As preferred, the utility model also includes a bidirectional screw rod, a motor two, a guide rail, a screw nut and a limiting plate, the base is provided with the bidirectional screw rod in the front part and close to the roller, the screw nut is screwed on the two threads of the bidirectional screw rod, the base is provided with the guide rail in the front part and close to the bidirectional screw rod, the limiting plate is slidably arranged on the guide rail, the lower part of the limiting plate is fixedly connected with one screw nut, the base is provided with the motor two at the rear side of the lower part, the output shaft of the motor two is connected with one end of the bidirectional screw rod, the bidirectional screw rod is driven to rotate through the motor two, and then the two screw nuts are synchronously moved in the opposite direction, so that the limiting plate moves, and the upper part of the limiting plate moves in the opposite direction in the space above the two rollers when the two limiting plates move
[0009] As preferred, the utility model also includes a fixing frame, a rotating frame and a pressing wheel, the base is provided with the fixing frame at the rear part, the rotating frame is symmetrically and rotatably arranged on the upper part of the fixing frame, and the two pressing wheels are rotatably arranged on the rotating frame.
[0010] The utility model controls the position of the supporting roller through the sensor for detecting the force connected at the two ends of the supporting roller and the electric cylinder for accurately controlling the extension length of the driving rod, and then accurately controls the tension when the cloth is transmitted.
[0011] The utility model discloses a blowing part is set up on cloth transmission path, and the cloth can be gently blown by airflow, and the cloth can be more flatly spread on the cloth spreader, and the cloth tension can be adjusted to make the cloth more evenly distributed on the cloth spreader for subsequent cutting and processing.
[0012] The utility model discloses a limiting mechanism is set up to the cloth roll position limitation on the roller, and the cloth roll is always located the relatively central position on the roller when the cloth roll spreads, avoids the slip of cloth roll bounce when the high -speed cloth transmission, and influence cloth transmission.
[0013] The utility model discloses a pressing wheel is set up, and the cloth roll on the roller is pressed, and the cloth roll is not affected when rolling cloth transmission, and the pressing wheel increases the friction between the cloth roll and the roller, and the cloth roll can stably roll along the roller and stably transmit. DRAWINGS
[0014] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.
[0015] Figure 2 It is the three-dimensional structure schematic diagram of the utility model hidden air tank, arc support and other components.
[0016] Figure 3 It is the three-dimensional structure schematic diagram of the utility model sensor, electric jar and support roller.
[0017] Figure 4 It is the three-dimensional structure schematic diagram of the utility model 9-air tank, arc support and roller five and other components.
[0018] Drawing reference: 1_base, 2_roller, 3_roller one, 31_roller two, 4_power roller, 41_roller three, 42_roller four, 5_sensor, 51_electric jar, 52_support roller, 53_detector, 6_motor one, 7_two -way screw, 71_motor two, 72_rail, 73_screw nut, 74_limiting plate, 8_fixed frame, 81_ swivel frame, 82_pressing wheel, 9_air tank, 91_arc support, 92_roller five. DETAILED DESCRIPTION
[0019] The embodiments of the utility model will be described in detail below with reference to the drawings.
[0020] Embodiment 1: a double-sided cloth spreader for cutting bed, as Figures 1-4As shown, including a frame including a stable base 1, the base 1 layout of a plurality of key components to ensure smooth and accurate cloth transmission. Specifically, the rear of the base 1 is rotatably provided with two rollers 2, for supporting and guiding the initial spread of cloth roll, away from the side of the roller 2 rotatably provided with roll one 3, and the roller 2 cooperates with the preliminary guidance of the cloth spread, the lower part of the base 1 is rotatably provided with roll two 31 near the front side of the roll one 3, the cloth from the upper part of the roll one, after passing through, from the lower part of the roll two 31, this design helps to further flatten the cloth and control its transmission direction.
[0021] Wherein, the upper part of the base 1 is provided with roll three 41, and the upper part of the roll three 41 is rotatably provided with power roller 4, the power roller 4 is composed of a power motor and a roller body, through the driving of the power motor, the roller body can rotate, providing continuous and stable transmission power for the cloth, there is a small gap between the roller body of the power roller 4 and the roll three 41, and the upper part of the base 1 is rotatably provided with roll four 42 away from the roll three 41, the cloth will pass through the upper part of the roll four 42 after passing through the roll two 31, and finally the end of the cloth will be inserted between the power roller 4 and the roll three 41, completing the cloth guiding work on the cloth loosening frame, the above-mentioned cloth transmission path design helps the cloth to be better spread and keep flat.
[0022] In addition, the upper part of the base 1 is provided with a sliding groove on the front and rear sides, the sensor 5 is slidably provided in the sliding groove, and the support roller 52 is rotatably provided between the sensors 5. The function of the support roller 52 is to support and monitor the tension of the cloth in transmission. In particular, the sensors 5 connected to both ends of the support roller 52 can monitor the pressure of the cloth in transmission in real time. This design makes the control of the tension of the cloth more accurate.
[0023] In order to realize the accurate control of the position of the support roller 52, the electric cylinder 51 is arranged on the front and rear sides of the upper part of the base 1 near the sliding groove. The driving rod of the electric cylinder 51 is connected to one end of the sensor 5 on the same side. Through the synchronous action of the two electric cylinders 51, the sensor 5 and the support roller 52 can be driven to move up and down, so as to adjust the tension of the cloth in transmission according to the actual needs.
[0024] Finally, the detector 53 is symmetrically arranged on the upper part of the base 1. The detection end of the detector 53 is vertically downward. The design of the detector 53 aims to monitor various states of the cloth in the transmission process in real time, including the flatness, tension and whether there are defects of the cloth. Through the accurate monitoring of the detector 53, problems that may occur in the transmission process of the cloth, such as wrinkles, relaxation or damage, can be found in time, so as to ensure that the quality of the cloth meets the production requirements.
[0025] Example 2: on the basis of example 1, like Figure 1 and Figure 4As shown, an air box 9, an arc-shaped bracket 91, and rollers 92 are also provided to further ensure the transmission and flatness of the fabric. Specifically, arc-shaped brackets 91 are symmetrically arranged on the front and rear sides of the middle of the base 1. This design not only stabilizes the overall structure but also provides suitable support points for the installation of rollers 92. At least three rollers 92 are arranged at intervals on one side of the arc-shaped bracket 91. These rollers 92 are evenly distributed on the path of fabric transmission and are arranged in an arc shape to gently support and guide the fabric.
[0026] Below the arc-shaped support 91, the base 1 has an air box 9 in the middle. One side of the air box 9 has an arc surface that is cleverly oriented towards the roller 92, so that the airflow blown out from the air hole can directly act on the fabric. Several air holes are spaced apart on the arc surface. The design of these air holes allows the airflow to blow evenly and continuously onto the fabric.
[0027] The air box 9 is connected to the base 1 by a sturdy bracket to ensure that it will not shake or shift during operation. The arc-shaped bracket 91 is firmly fixed to the base 1 by bolts or welding, providing stable support for the roller 5 92. The roller 5 92 is connected to the arc-shaped bracket 91 by bearings or shafts to ensure that it can rotate smoothly.
[0028] As the fabric is conveyed on roller 92, air box 9 blows out a gentle airflow through air holes. This airflow gently blows the fabric, helping to eliminate wrinkles and unevenness that may occur during the conveying process. At the same time, the airflow can also help regulate the tension of the fabric, making it more evenly distributed on the fabric frame.
[0029] like Figure 1 As shown, it also includes a motor 6. The motor 6 is located on the lower front side of the base 1. The output shaft of the motor 6 is connected to one end of a roller 2. Its output shaft will drive the connected roller 2 to start rotating. Since the roller 2 and the fabric roll move only through friction, the rotation of the roller 2 will further drive the fabric roll to rotate at the same speed. In this way, during the high-speed rotation of the fabric roll unfolding process, the motor 6 plays a key auxiliary role, ensuring the smooth unfolding and stable transmission of the fabric. The powerful support of the motor 6 enables the fabric unwinding frame to easily handle fabrics of various thicknesses and materials, improving the versatility and practicality of the equipment.
[0030] To ensure that the fabric roll is relatively centered on roller 2, such as Figure 2As shown, it also includes a bidirectional screw rod 7, a motor 2 71, a guide rail 72, a screw nut 73 and a limiting plate 74. The front part of the base 1 is provided with a bidirectional screw rod 7 near the roller 2. The screw rod has two opposite threads, so that the screw nut 73 screwed on it can move synchronously and oppositely. The bidirectional screw rod 7 is stably installed in the base 1 through bearings or supports, ensuring that it can rotate smoothly. The front part of the base 1 is also fixedly provided with a guide rail 72, which is parallel to the bidirectional screw rod 7 and provides stable support for the sliding of the limiting plate 74. Two limiting plates 74 are slidingly arranged on the guide rail 72 and are fixedly connected with the screw nut 73 by bolts or welding, so that the movement of the screw nut 73 can directly drive the movement of the limiting plate 74. The motor 2 71 is installed at the lower rear side of the base 1, and its output shaft is connected with one end of the bidirectional screw rod 7 through a shaft coupling or a direct shaft sleeve connection, providing power for the rotation of the bidirectional screw rod 7.
[0031] When the motor 2 71 starts, its output shaft will drive the bidirectional screw rod 7 to start rotating. Because the bidirectional screw rod 7 has two opposite threads, it will drive the two screw nuts 73 to move synchronously and oppositely when rotating. The movement of the screw nut 73 further drives the limiting plate 74 fixedly connected therewith to slide on the guide rail 72, so that the upper parts of the two limiting plates 74 translate oppositely in the space above the two rollers 2. In this way, when the cloth roll is placed on the roller 2, the two limiting plates 74 will limit the cloth roll from both sides, ensuring that it is always located in a relatively central position during the cloth loosening process.
[0032] The effect brought by this design is remarkable. First of all, through the setting of the limiting mechanism, the cloth roll can always remain stable during the cloth loosening process, avoiding the problem of slipping caused by the jumping of the cloth roll when the cloth is transmitted at high speed. Secondly, the opposite translation of the limiting plate 74 can ensure that the cloth roll is always located in a relatively central position on the roller 2, providing great convenience for subsequent cutting and processing.
[0033] In a more preferred embodiment, as shown in Figure 1 and Figure 2 As shown, it also includes a fixed frame 8, a rotating frame 81 and a pressure roller 82. The rear part of the base 1 is stably provided with a fixed frame 8, which not only provides a solid support for the installation of the rotating frame 81, but also ensures the stability of the overall structure. The upper part of the fixed frame 8 is symmetrically provided with two rotating frames 81, which are connected with the fixed frame 8 through bearings or shafts, so that they can rotate freely within a certain range. The rotating frame 81 is rotatably provided with two pressure rollers 82, which are connected with the rotating frame 81 through bearings or similar rotating devices, ensuring that they can rotate smoothly.
[0034] When the cloth roll rolls on the roller, the pressing wheel 82 will rotate with it and exert a certain pressure on the cloth roll. This pressure not only does not hinder the rolling of the cloth roll, but also increases the friction between the cloth roll and the roller 2, so that the cloth roll can roll more stably along the roller 2. At the same time, since the rotating frame 81 is rotatably connected with the fixed frame 8, when the cloth roll deviates or jumps during rolling, the rotating frame 81 will adjust accordingly, so that the pressing wheel 82 can always closely adhere to the cloth roll, maintaining a stable pressing effect.
[0035] Through the pressing of the pressing wheel 82, the cloth roll can be kept stable during rolling, avoiding the problems of poor transmission and wrinkles caused by jumping or deviation. Secondly, the rotating design of the pressing wheel 82 reduces the frictional resistance between the cloth roll and the roller, making the rolling of the cloth roll more smooth and improving the transmission efficiency. Finally, the ingenious design of the overall structure and the precise pressing of the pressing wheel 82 together ensure the stable rolling and stable transmission of the cloth roll on the roller 2.
[0036] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any skilled person in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A double cloth loosening frame for cutting table, comprising a base (1); The application is characterized in that It also comprises a roller (2), a roller (3), a roller (2), a power roller (4), a roller (41), a roller (42), a sensor (5), a cylinder (51), a roller (52) and a detector (53), the base (1) is rotatably provided with two rollers (2) in the rear part, the roller (2) is provided with two rollers (2), the base (1) is rotatably provided with a roller (3) away from the roller (2) on one side, the base (1) is rotatably provided with a roller (31) at the lower part of the front side near the roller (3), the base (1) is provided with a roller (41) on one side of the upper part, the base (1) is rotatably provided with a power roller (4) at the upper part near the roller (41) above, the power roller (4) is composed of a power motor and a roller body, the roller body is rotated by the power motor, the base (1) is rotatably provided with a roller (42) on the upper part away from the roller (41) on one side, the base (1) is provided with a sliding groove on the upper part of the front and rear sides, the sensor (5) is slidably provided in the sliding groove, the sensor (5) is rotatably provided with a roller (52) between the sensor (5), the base (1) is provided with a cylinder (51) near the sliding groove on the upper part of the front and rear sides, the driving rod of the cylinder (51) is connected with one end of the sensor (5) on the same side, the sensor (5) and the roller (52) are driven to move up and down by the synchronous action of the two cylinders (51), the detector (53) is symmetrically provided on the upper part of the base (1), and the detection end of the detector (53) is vertically downward.
2. A double sheet holder for a cutting table according to claim 1, characterized in that: It also comprises a gas tank (9), an arc support (91) and a roller (92), the base (1) is symmetrically provided with an arc support (91) on the front and rear sides of the middle part, the arc support (91) is provided with not less than three rollers (92) on one side at intervals, the base (1) is provided with a gas tank (9) in the middle part, one side of the gas tank (9) is provided with a curved surface, one side of the curved surface faces one side of the roller (92), and a plurality of air holes are arranged on the curved surface at intervals.
3. A double sheet holder for a cutting table according to claim 2, characterized in that: It also comprises a motor (6), the base (1) is provided with a motor (6) on the front side of the lower part, the output shaft of the motor (6) is connected with one end of a roller (2), and the connected roller (2) is rotated by the motor (6).
4. A double sheet holder for a cutting table according to claim 3, characterized in that: It also comprises a bidirectional screw rod (7), a motor (71), a guide rail (72), a screw nut (73) and a limiting plate (74), the base (1) is provided with a bidirectional screw rod (7) near the roller (2) in the front part, the screw nut (73) is screwed on the two threads of the bidirectional screw rod (7), the guide rail (72) is fixedly arranged in the front part of the base (1) near the bidirectional screw rod (7), the two limiting plates (74) are slidably arranged on the guide rail (72), the lower parts of the two limiting plates (74) are respectively fixedly connected with a screw nut (73), the base (1) is provided with a motor (71) on the rear side of the lower part, the output shaft of the motor (71) is connected with one end of the bidirectional screw rod (7), the bidirectional screw rod (7) is driven to rotate by the motor (71), and then the two screw nuts (73) are driven to move synchronously and oppositely, so that the limiting plates (74) move, and the upper parts of the two limiting plates (74) move oppositely in the space above the two rollers (2).
5. A double sheet holder for a cutting table according to claim 4, characterized in that: It also comprises a fixing frame (8), a rotating frame (81) and a pressing wheel (82), the rear part of the base (1) is provided with the fixing frame (8), the upper part of the fixing frame (8) is symmetrically provided with the rotating frame (81) in a rotating mode, and the rotating frame (81) is provided with two pressing wheels (82) in a rotating mode.