Sliding magnetic and hanging magnetic sorting device
By combining rolling cleaning and spray cleaning methods, the sliding magnetic hanging magnetic sorting device solves the problems of fixing and cleaning efficiency when handling irregular metals in existing devices, realizing efficient and accurate sorting and cleaning of waste metals, and improving the stability and maintainability of the equipment.
Patent Information
- Application Number
- CN202423188398.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Existing magnetic sorting devices cannot effectively fix irregularly shaped and differently sized scrap metals, posing a risk of scrap metal falling off, and have low cleaning efficiency and resource utilization.
Combining rolling cleaning and spray cleaning methods, the system achieves all-round mechanical cleaning through the cooperation of inner and outer cleaning cylinders. It uses a combination of electromagnets and positioning grippers to grasp materials, and improves the stability and maintainability of the equipment through drive and connection mechanisms.
It improves the sorting efficiency and accuracy in the scrap metal recycling process, reduces resource waste, enhances the stability and maintainability of equipment, and reduces mechanical wear and manual intervention.
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Figure CN223522189U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of metal recovery, specifically to a magnetic sliding and hanging separation device. BACKGROUND
[0002] With the increasing seriousness of resource shortage and environmental pollution, waste metal recycling, as an important part of resource recycling, has gradually attracted global attention. Waste metal not only saves mineral resources, but also reduces energy consumption and environmental pollution. Therefore, efficient recycling and utilization of waste metal has become an important issue in today's industrial field. In the process of waste metal recycling, how to efficiently and accurately sort magnetic metal and non-magnetic substances is the key to improving recycling efficiency. Traditional sorting methods rely on manual and simple mechanical equipment, often facing problems such as low efficiency, poor sorting accuracy, and easy pollution. With the progress of science and technology, magnetic separation technology has gradually become an important means in waste metal recycling. Magnetic separation uses magnetic force to separate materials with magnetism from non-magnetic materials. This method has been widely used in waste metal recycling.
[0003] As a new type of magnetic separation equipment, the magnetic sliding and hanging separation device can effectively improve the sorting efficiency and accuracy by accurately controlling the contact mode of the magnetic source and the material. Compared with traditional magnetic separation equipment, the magnetic sliding and hanging separation device can realize precise adjustment of the position of the magnet through the slide rail system and the hanging mechanism, thereby better adapting to the sorting needs of different materials. In addition, the device uses electromagnetic or permanent magnet method to generate magnetic force, which can dynamically adjust the strength of the magnetic force according to the needs, so as to cope with complex waste metal recycling environment. The contact between the magnetic source and the material, the angle adjustment of the slide rail, and the effective separation of magnetic materials and non-magnetic materials make the magnetic sliding and hanging separation device have obvious advantages in the field of waste metal recycling.
[0004] However, the existing magnetic sliding and hanging separation device still has some shortcomings. Although the device can improve the sorting accuracy and efficiency to some extent, it cannot maintain effective fixation when dealing with irregular structures and different sizes of waste metal, and there is a risk of waste metal falling off during hoisting. UTILITY MODEL CONTENT
[0005] The utility model aims to provide a kind of magnetic sliding and hanging separation device, combined rolling cleaning and spraying cleaning two ways, through the cooperation of inner and outer cleaning cylinders realizes all-round mechanical cleaning, improves cleaning efficiency and effect. At the same time, through the spraying mechanism, it ensures the full use and recycling of cleaning liquid, effectively reduces resource waste.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: a kind of magnetic levitation sorting device, including slide rail movement component and magnetic lifting assembly, the slide rail movement component includes monorail slide and the drive mechanism, trolley and brake car being arranged at monorail slide, and the drive mechanism, trolley and brake car are detachably connected by connecting mechanism between them;The magnetic lifting assembly is connected to trolley, and the magnetic lifting assembly includes two arc structures and oppositely arranged positioning clamping jaw.
[0007] Preferably, the magnetic lifting assembly includes a fixed seat, an electromagnet and two positioning clamping jaws connected to the lower end of the fixed seat, the two positioning clamping jaws are respectively rotatably connected to the two sides of the fixed seat through a connecting shaft, a torsional spring is sleeved on the connecting shaft of the positioning clamping jaw, and the two ends of the torsional spring are respectively connected to the positioning clamping jaw and the fixed seat; a pushing block and an electromagnet are arranged on the inner side of the positioning clamping jaw, the pushing block is located in the accommodating groove of the inner wall of the clamping jaw, a plurality of limiting rods are penetrated through the accommodating groove, the limiting rods are fixed at the rear end of the pushing block, a limiting block is fixed at the rear end of each limiting rod, and a compression spring is sleeved on each limiting rod.
[0008] Based on the above technical features, the combination of electromagnet and electromagnet is used, which cooperates with the two positioning clamping jaws, and through the electromagnet at the lower end of the fixed seat, more accurate grabbing and releasing actions can be realized, which can automatically adapt to objects of different shapes and sizes when grabbing materials, effectively improving the efficiency and accuracy of material sorting in the process of recycling waste metals. At the same time, the torsional spring can open the two positioning clamping jaws after the electromagnet is turned off, so as to avoid the situation that the waste metal is jammed during discharging. The pushing block cooperates with the accommodating groove and the limiting rod to accurately push the material in the inner wall of the clamping jaw, avoiding the phenomenon of jamming or deviation of the material.
[0009] Preferably, the drive mechanism includes a machine case and a speed reducer motor set arranged in the machine case, the upper end of the machine case is provided with a driving wheel, the driving wheel is connected with the output shaft of the speed reducer motor set through an axle and a shaft coupling, the trolley includes an electric hoist, the electric hoist is connected with the fixed seat of the magnetic lifting assembly through a steel wire rope, the brake car is provided with a brake mechanism matched with the monorail slide, and the drive mechanism, trolley and brake car are all provided with track limiting wheel sets matched with the monorail slide.
[0010] Based on the above technical features, the driving mechanism can provide stable power output through the cooperation of the case shell and the reduction motor set, and the connection of the driving wheel and the reduction motor set ensures efficient power transmission, improving the overall operation efficiency and stability of the equipment. The electric hoist is provided on the trolley, and is connected with the fixing seat of the magnetic lifting assembly through the steel wire rope, so that the lifting operation of the material is realized. The brake mechanism on the brake car is matched with the monorail slide, which can prevent the lifting from sliding too fast or out of control during operation, and improve the safety of the equipment. The setting of the track limiting wheel set makes the driving mechanism, the trolley and the brake car well matched with the monorail slide, ensuring smooth operation of each component, reducing mechanical wear caused by mismatching, and prolonging the service life of the equipment.
[0011] Preferably, the connecting mechanism comprises a splicing part and a socket part, a connecting rod is rotatably connected in the splicing part, one end of the connecting rod is provided with a splicing hole, a pull rod penetrates through the socket part, the upper end of the pull rod is fixedly connected with a pull block, the lower end of the pull rod is fixedly connected with a fixed pin, a compression spring II is sleeved on the pull rod, and the fixed pin is matched with the splicing hole.
[0012] Based on the above technical features, the structure design of the splicing part and the socket part makes the connection and disassembly between each component fast and reliable, which facilitates the assembly, maintenance and transportation of the equipment. When maintenance or replacement of parts is required, downtime can be reduced through simple disassembly operation, improving the maintainability and operation convenience of the equipment. At the same time, the connecting rod and the splicing hole ensure the accurate butt joint between each part, reducing the risk of equipment loosening or unstable operation caused by loose connection. The cooperation of the pull rod and the pull block can provide additional fixing force during connection, enhancing the firmness of the connection and ensuring the stable operation of the system during work.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] The magnetic lifting and sorting device is provided with the positioning clamping jaws and the electromagnet II on both sides of the electromagnet I, so that the grabbing and releasing of the material are more accurate, and the clamping jaws can adapt to different forms of material, improving the efficiency and stability of grabbing and sorting. The cooperation of the pushing block and the limiting rod can effectively control the pushing and sorting direction of the material, avoid the material from being stuck or deviated, and improve the accuracy during work. The design of the connecting mechanism enables each part to be quickly and accurately assembled or disassembled. The automatic processing capacity in the process of recycling waste metal can be efficiently improved, manual intervention is reduced, and production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 The utility model is a structural schematic view;
[0016] Figure 2Fig. 1 is a schematic view of a magnetic lifting and sorting device according to an embodiment of the present application; Figure 1 Fig. 1 is a schematic view of a magnetic lifting and sorting device according to an embodiment of the present application;
[0017] Figure 3 Fig. 1 is a schematic view of a magnetic lifting and sorting device according to an embodiment of the present application; Figure 1 Fig. 1 is a schematic view of a magnetic lifting and sorting device according to an embodiment of the present application;
[0018] Fig. 1 is a schematic view of a magnetic lifting and sorting device according to an embodiment of the present application;
[0019] 1 monorail slide, 2 fixed seat, 3 electromagnet, 4 positioning clamping jaw, 5 pushing block, 6 electromagnet, 7 accommodating groove, 8 limiting rod, 9 limiting block, 10 compression spring, 11 machine box shell, 12 speed reducer motor set, 13 drive wheel, 14 track limiting wheel set, 15 electric hoist, 16 brake mechanism, 17 plug-in part, 18 socket part, 19 connecting rod, 20 plug-in hole, 21 pull rod, 22 pull block, 23 fixed pin, 24 compression spring, 25 trolley, 26 brake car. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be apparently and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.
[0021] Please refer to Figures 1-3 The present application provides an embodiment of a magnetic lifting and sorting device, which comprises a sliding rail movement assembly and a magnetic lifting assembly. The sliding rail movement assembly comprises a monorail slide 1, a driving mechanism arranged on the monorail slide 1, a trolley 25 and a brake car 26. The driving mechanism, the trolley 25 and the brake car 26 are detachably connected through a connecting mechanism. The magnetic lifting assembly is connected to the trolley 25. The magnetic lifting assembly comprises two positioning clamping jaws 4 arranged in an arc shape and oppositely. The arc-shaped structure can increase the contact area of the positioning clamping jaw 4 with the material and improve the stability of the material grabbing.
[0022] Please refer to Figures 1-2The magnetic lifting assembly comprises a fixed seat 2, an electromagnet 3 and two positioning clamps 4 connected to the lower end of the fixed seat 2. The electromagnet generates a strong magnetic field when working to attract the metal materials to be sorted. The two positioning clamps 4 are rotatably connected to the two sides of the fixed seat 2 through a connecting shaft. A torsional spring is sleeved on the connecting shaft of the positioning clamp 4. The two ends of the torsional spring are connected to the positioning clamp 4 and the fixed seat 2 respectively. The cooperation of the connecting shaft and the torsional spring realizes the rotating function of the positioning clamp 4. The torsional spring provides sufficient elastic torque to ensure the automatic return of the positioning clamp 4. The inner side of the positioning clamp 4 is provided with a pushing block 5 and an electromagnet 6. The pushing block 5 is located in the accommodating groove 7 of the inner wall of the clamp 4. A plurality of limiting rods 8 are penetrated in the accommodating groove 7. The rear end of each limiting rod 8 is fixed with a limiting block 9. A compression spring 10 is sleeved on each limiting rod 8. The pushing block 5 can push out the waste metal during discharging through the cooperation with the limiting rod 8, so as to ensure the smooth discharging of the waste metal. The limiting block 9 and the compression spring 10 prevent the excessive movement of the limiting rod 8 and provide the necessary rebound force for the pushing block 5, so as to ensure the smooth pushing action.
[0023] Please refer to the drawings in the specification Figure 1 The driving mechanism comprises a machine box shell 11 and a speed reducer motor set 12 arranged in the machine box shell 11. The upper end of the machine box shell 11 is provided with a driving wheel 13. The driving wheel 13 is connected with the output shaft of the speed reducer motor set 12 through a wheel shaft and a shaft coupling. The driving mechanism provides power for the movement of the lifting vehicle 25 during lifting the waste metal. The lifting vehicle 25 comprises an electric hoist 15. The electric hoist 15 is connected with the fixed seat 2 of the magnetic lifting assembly through a steel wire rope. The electric hoist 15 is connected with the magnetic lifting assembly through the steel wire rope, so that the lifting of the material during lifting can be accurately controlled. The brake mechanism 16 is arranged on the brake vehicle 26 and is matched with the monorail slide 1. The brake mechanism 16 provides the brake function for the lifting vehicle 25, so that the lifting vehicle 25 can be accurately stopped at the appropriate time. The driving mechanism, the lifting vehicle 25 and the brake vehicle 26 are all provided with the track limiting wheel set 14 matched with the monorail slide 1.
[0024] Please refer to the drawings in the specification Figure 3 The connecting mechanism comprises a plug-in part 17 and a socket part 18. The plug-in part 17 is rotatably connected with a connecting rod 19. One end of the connecting rod 19 is provided with a plug-in hole 20. The socket part 18 is penetrated with a pull rod 21. The upper end of the pull rod 21 is fixedly connected with a pull block 22. The lower end of the pull rod 21 is fixedly connected with a fixed pin 23. The pull rod 21 is sleeved with a compression spring 24. The fixed pin 23 is matched with the plug-in hole 20. The plug-in part and the socket part are combined through the connecting rod, the pull rod and the compression spring, so that the components can be simply assembled and disassembled, which is convenient for the maintenance and replacement of the equipment. The quick disassembly function reduces the downtime and improves the operability and maintenance convenience of the equipment.
[0025] Working principle
[0026] The magnetic levitation and magnetic lifting sorting device is used for cleaning operation of metal products.
[0027] In use, the electromagnet 3, the electromagnet 6, the speed reducer motor set 12, the electric hoist 15 and the brake mechanism 16 are electrically connected with an external power supply and a controller, the controller can be a conventional known component capable of being controlled by a computer or the like.
[0028] The working process of the magnetic levitation and magnetic lifting sorting device is as follows:
[0029] The driving mechanism transmits power to the driving wheel 13 through the speed reducer motor set 12, the driving wheel 13 is connected with the speed reducer motor set 12 through the wheel shaft and the shaft coupling, and the trolley 25 starts to move along the monorail slide 1.
[0030] The electric hoist 15 of the trolley 25 is connected to the fixed seat 2 of the magnetic lifting assembly through a steel wire rope, and the lifting of the magnetic lifting assembly is controlled.
[0031] After the material is clamped, the trolley 25 continues to move along the monorail slide 1 through the driving mechanism, and the electric hoist 15 controls the lifting of the trolley 25 to ensure that the material is smoothly lifted.
[0032] When the material is lifted to the designated position, the electromagnet 3 and the electromagnet 6 of the magnetic lifting assembly are powered off to release the material.
[0033] When the equipment needs to be maintained or adjusted, the connecting mechanism allows the driving mechanism, the trolley 25 and the brake car 26 to be quickly disassembled through the cooperation of the pull rod 21 and the connecting rod 19 between the plug-in part 17 and the socket part 18, so as to be repaired, replaced or upgraded.
[0034] In the description of the specification, the description of the terms "one embodiment", "an example", "a specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In the specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0035] The preferred embodiments of the utility model disclosed above are only used for helping to explain the utility model. The preferred embodiments do not describe all the details exhaustively, and also do not limit the utility model to be the specific implementation only. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments, in order to better explain the principle and practical application of the utility model, so that the technical personnel in the technical field can understand and use the utility model well. The utility model is limited by the claims and the whole scope and equivalents.
Claims
1. A sliding magnetic hanging magnetic sorting device, characterized in that, The utility model provides a single track slide rail and drive mechanism, trolley and brake car are set to single track slide rail (1), drive mechanism, trolley (25) and brake car (26) are detachably connected through connecting mechanism between drive mechanism, trolley (25) and brake car (26), the magnetic hanging assembly is connected to trolley (25), and the magnetic hanging assembly includes two arc structures and oppositely arranged positioning clamping jaw (4).
2. A magnetic levitation and separation device according to claim 1, characterized in that The magnetic hanging assembly includes a fixed seat (2), an electromagnet (3) and two positioning clamping jaws (4) connected to the lower end of the fixed seat (2), the two positioning clamping jaws (4) are rotatably connected to the two sides of the fixed seat (2) through a connecting shaft, a torsional spring is sleeved on the connecting shaft of the positioning clamping jaw (4), and the two ends of the torsional spring are connected to the positioning clamping jaw (4) and the fixed seat (2) respectively.
3. A magnetic levitation and separation device according to claim 2, characterized in that The inner side of the positioning clamping jaw (4) is provided with a pushing block (5) and an electromagnet (6), the pushing block (5) is located in the accommodating groove (7) of the inner wall of the clamping jaw (4), a plurality of limiting rods (8) are penetrated in the accommodating groove (7), the rear end of each limiting rod (8) is fixed to the pushing block (5), the rear end of each limiting rod (8) is fixed to a limiting block (9), and a compression spring (10) is sleeved on each limiting rod (8).
4. The magnetic levitation and separation device according to claim 1, characterized in that The drive mechanism includes a machine case (11) and a speed reducer set (12) arranged in the machine case (11), the upper end of the machine case (11) is provided with a drive wheel (13), the drive wheel (13) is connected with the output shaft of the speed reducer set (12) through an axle and a shaft coupling.
5. The magnetic levitation and separation device according to claim 1, characterized in that The trolley (25) includes an electric hoist (15), the electric hoist (15) is connected with the fixed seat (2) of the magnetic hanging assembly through a steel wire rope.
6. A magnetic levitation and separation device according to claim 1, characterized in that The brake car (26) is provided with a brake mechanism (16) matched with the single track slide rail (1).
7. The magnetic levitation and separation device according to claim 1, characterized in that The drive mechanism, trolley (25) and brake car (26) are all provided with a track limiting wheel set (14) matched with the single track slide rail (1).
8. The magnetic levitation and separation device according to claim 1, characterized in that The connecting mechanism includes a plug-in part (17) and a socket part (18), a connecting rod (19) is rotatably connected in the plug-in part (17), one end of the connecting rod (19) is provided with a plug-in hole (20), a pull rod (21) is penetrated in the socket part (18), the upper end of the pull rod (21) is fixedly connected with a pull block (22), the lower end of the pull rod (21) is fixedly connected with a fixed pin (23), a compression spring (24) is sleeved on the pull rod (21), and the fixed pin (23) is matched with the plug-in hole (20).