Automatic medicine pumping device
By combining a pneumatic diaphragm pump with a visible measuring tank, the safety and precision issues of adding chemical solutions in the chemical electroplating production line are solved. This enables automatic and precise extraction of the chemical solutions, reducing safety risks and resource waste, and improving production efficiency and electroplating quality.
Patent Information
- Application Number
- CN202423126916.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-17
AI Technical Summary
The addition of chemical solutions in existing chemical electroplating production lines presents problems such as high safety risks, low precision, and serious waste of resources. In particular, chemical leaks and splashing accidents are prone to occur during manual operation, and it is difficult to accurately control the amount of chemical solution, which affects the electroplating quality.
Using a pneumatic diaphragm pump as the power source, combined with a visible measuring tank and an inclined platform design, the system achieves automatic and precise extraction of the liquid medicine. The pneumatic diaphragm pump is connected to the bottom of the tank, and the flow rate of the liquid medicine is controlled by an inclined pipe and a pressure regulating valve. It is equipped with baffles and anti-leakage side panels to prevent spillage and contamination, and uses polytetrafluoroethylene (PTFE) pipes to ensure fluidity and safety.
It reduces safety risks for operators, improves the accuracy and utilization rate of chemical solution addition, reduces resource waste, ensures electroplating quality and production process stability, and reduces costs.
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Figure CN223522289U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of automation equipment, in particular to an automatic medicine drawing device. BACKGROUND
[0002] In modern industrial production, as a common surface treatment process, chemical electroplating is widely used in electronic, automobile, aviation and other industries. The chemical electroplating production line equipment usually involves the use of multiple types of liquid medicine, and there are more than 20 types of liquid medicine, most of which are provided in the form of barrels. These liquid medicines not only have the characteristics of corrosion, high risk and high value, but also often need to be transferred from the barrel to the liquid tank by manual pouring or scooping during use. This traditional manual operation method has many shortcomings: on the one hand, due to the special nature of the liquid medicine, the operator faces a high safety risk, and chemical leakage or splashing accidents are likely to occur, resulting in personal injury or environmental pollution; on the other hand, manual operation is difficult to accurately control the amount of liquid medicine added, which is likely to cause problems of excessive or insufficient liquid medicine, thereby affecting the electroplating quality. In addition, the residual liquid medicine at the bottom of the barrel cannot be completely removed, which not only causes resource waste, but also increases the cost burden. Therefore, how to improve the safety, accuracy and efficiency of liquid medicine addition and reduce resource waste has become a key technical problem to be solved. SUMMARY
[0003] In order to overcome the shortcomings of the prior art, the purpose of the utility model is to provide an automatic medicine drawing device which combines precise metering and residual prevention design to realize automatic and accurate drawing of liquid medicine.
[0004] To solve the above problems, the technical scheme adopted by the utility model is as follows: an automatic medicine drawing device, comprising: a pneumatic pump support, a pneumatic diaphragm pump, a medicine barrel, and a first pipeline, the pneumatic pump support is composed of multiple vertical and horizontal support rods, the pneumatic pump support is provided with a first platform and a second platform inside, the pneumatic diaphragm pump is fixed to the first platform, the medicine barrel is horizontally placed on the second platform, the pneumatic diaphragm pump and the medicine barrel are connected by a first pipeline, the first pipeline has an inclined portion, the inclined portion is inserted into the barrel opening of the medicine barrel, and the pneumatic diaphragm pump, the visible volume barrel, the medicine valve and the liquid tank are connected in sequence by a second pipeline.
[0005] Compared with the prior art, the automatic medicine drawing device has the advantages that: the device uses a pneumatic diaphragm pump as a power source, replaces traditional manual operation, avoids direct contact of operators with corrosive and high-risk chemical liquid, greatly reduces the risk of chemical leakage or sputtering accidents, and protects the personal safety of operators; the visible volume barrel used in the device has clear scale marks, can intuitively display the liquid volume, operators can easily read and accurately control the addition amount of the liquid, avoids the problem of excessive or insufficient liquid caused by human factors, improves the precision of liquid addition, ensures the quality of electroplating and the stability of the production process; through the designed inclined platform, the medicine barrel can be placed at a certain angle, so that the liquid can flow more smoothly into the pneumatic diaphragm pump, thereby minimizing the residue at the bottom of the barrel, improving the utilization rate of the liquid, reducing resource waste, and saving production cost.
[0006] The automatic medicine drawing device further comprises a pressure regulating valve between the pneumatic diaphragm pump and the liquid tank, and the pressure regulating valve is fixed to the back plate of the oil-water separator.
[0007] The automatic medicine drawing device further comprises a pressure regulating valve between the pneumatic diaphragm pump and the liquid tank, and the pressure regulating valve is fixed to the back plate of the oil-water separator.
[0008] The automatic medicine drawing device further comprises a pressure regulating valve between the pneumatic diaphragm pump and the liquid tank, and the pressure regulating valve is fixed to the back plate of the oil-water separator.
[0009] The automatic medicine drawing device further comprises a pressure regulating valve between the pneumatic diaphragm pump and the liquid tank, and the pressure regulating valve is fixed to the back plate of the oil-water separator.
[0010] The automatic medicine drawing device further comprises a pressure regulating valve between the pneumatic diaphragm pump and the liquid tank, and the pressure regulating valve is fixed to the back plate of the oil-water separator.
[0011] The automatic medicine drawing device further comprises a pressure regulating valve between the pneumatic diaphragm pump and the liquid tank, and the pressure regulating valve is fixed to the back plate of the oil-water separator.
[0012] The automatic medicine drawing device further comprises a pressure regulating valve between the pneumatic diaphragm pump and the liquid tank, and the pressure regulating valve is fixed to the back plate of the oil-water separator.
[0013] The automatic medicine drawing device further comprises a pressure regulating valve between the pneumatic diaphragm pump and the liquid tank, and the pressure regulating valve is fixed to the back plate of the oil-water separator.
[0014] The automatic medicine drawing device further comprises a pressure regulating valve between the pneumatic diaphragm pump and the liquid tank, and the pressure regulating valve is fixed to the back plate of the oil-water separator. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 The automatic medicine drawing device structure schematic view of the utility model embodiment;
[0016] The drawing number explanation: 100, pneumatic pump support, 110, first platform, 120, second platform, 111, inclined part, 112, support rod, 130, baffle, 140, liquid barrier baffle, 200, pneumatic diaphragm pump, 300, medicine barrel, 400, first pipeline, 410, second pipeline, 500, visible volume barrel, 600, medicine adding valve, 700, medicine liquid tank, 800, pressure regulating valve, 810, oil-water separator back plate, 900, beaker. DETAILED DESCRIPTION
[0017] The embodiments of the utility model are described in detail below, refer to Figure 1 The embodiments of the utility model provide an automatic medicine drawing device, including: pneumatic pump support 100, pneumatic diaphragm pump 200, medicine barrel 300 and first pipeline 400, pneumatic pump support 100 is formed by multiple vertical and horizontal support rods 112, first platform 110 and second platform 120 are equipped in pneumatic pump support 100, pneumatic diaphragm pump 200 is fixed to first platform 110, medicine barrel 300 is horizontally placed on second platform 120, pneumatic diaphragm pump 200 is connected with medicine barrel 300 using first pipeline 400, first pipeline 400 has inclined part 111, and inclined part 111 is obliquely inserted into the barrel mouth of medicine barrel 300, and pneumatic diaphragm pump 200, visible volume barrel 500, medicine adding valve 600 and medicine liquid tank 700 are sequentially connected through second pipeline 410.The device uses pneumatic diaphragm pump 200 as power source, replaces traditional manual operation, avoids that operating personnel directly contact corrosive, high-risk chemical medicine liquid, greatly reduces the risk of chemical leakage or sputtering accident, and protects the personal safety of operating personnel.Visible volume barrel 500 used in the device has clear scale mark, can directly show the medicine liquid volume, and the operator can easily read and accurately control the adding amount of medicine liquid, avoids the problem of excessive or insufficient medicine liquid caused by human factors, improves the precision of medicine liquid adding, ensures the electroplating quality and the stability of production process.Through the inclined platform 120 of design, medicine barrel 300 can be placed at a certain angle, so that the medicine liquid can flow into pneumatic diaphragm pump 200 more smoothly, thereby minimizing the barrel bottom residual, improving the medicine liquid utilization rate, reducing resource waste and saving production cost.
[0018] Further, the pneumatic diaphragm pump 200 drives the compressed air to extract the liquid medicine from the medicine barrel 300 and deliver it to the dosing cylinder 500 through the first pipeline 400, and the pneumatic pump support 100 is used to bear the entire device, of course, the specific structure of the pneumatic pump support 100 is not limited in the utility model, preferably, the pneumatic pump support 100 is composed of a plurality of vertical and horizontal support rods 112, and the pneumatic pump support 100 also has a baffle 130 to prevent the medicine barrel 300 from tipping over during the medicine extraction process. In actual operation, the medicine barrel 300 may be displaced or tipped over due to external factors (such as vibration, collision) or internal liquid medicine shaking, which not only may cause liquid medicine leakage, environmental pollution and resource waste, but also may cause safety hazards to operators and equipment. The design of the baffle 130 effectively solves this problem, which provides additional support and protection for the medicine barrel 300, ensuring that the medicine barrel 300 remains stable during the entire medicine extraction process. Especially when the medicine barrel 300 is large or heavy, the role of the baffle 130 is particularly significant, which can prevent the medicine barrel 300 from accidentally sliding or falling over, ensuring the safety and continuity of operation. At the same time, the pneumatic pump support 100 is also provided with a liquid seepage prevention baffle 140 to prevent liquid from falling during the medicine extraction process. The design of the liquid seepage prevention baffle 140 is a structural improvement proposed to solve the problem of liquid dripping during the extraction process. In actual operation, even if a small amount of liquid medicine drips from the pipeline or interface, the liquid seepage prevention baffle 140 can effectively block these liquids from spreading to the ground or other equipment, avoiding unnecessary pollution and cleaning work. This is very important for maintaining a clean and safe working environment, especially when handling hazardous or flammable liquid medicine, the liquid seepage prevention baffle 140 can effectively reduce the risk of accidents and protect the health and safety of employees. Further, the specific positions of the first platform 110 and the second platform 120 are not limited in the utility model, preferably, the first platform 110 is located above the second platform 120, the first platform 110 is used to place the medicine barrel 300, and the second platform 120 is provided with a beaker 900.
[0019] Further, the pneumatic diaphragm pump 200 is connected with the bottom of the medicine barrel 300 through the first pipeline 400, so that the medicine liquid can be extracted from the bottom of the medicine barrel 300. The pneumatic diaphragm pump 200 is connected with the bottom of the medicine barrel 300 through the first pipeline 400, and this design allows the medicine liquid to be directly extracted from the bottom of the barrel. Compared with the traditional top extraction method, the bottom extraction can more thoroughly utilize the medicine liquid in the medicine barrel 300, reducing waste. Especially when the medicine barrel 300 is about to be used up, the bottom extraction can minimize the residual medicine liquid and improve the utilization rate of the medicine liquid. At the same time, the first pipeline 400 has an inclined portion 111, of course, the specific inclination angle of the inclined portion 111 is not limited in the utility model, and preferably, the inclination angle of the inclined portion 111 and the end surface of the barrel mouth is 25° to 60°. Considering the flowability of the medicine liquid and the influence of the internal structure of the medicine barrel 300, it is ensured that the medicine liquid can smoothly flow into the pipeline without generating excessive resistance. A proper inclination angle can help the medicine liquid overcome the action of gravity, especially when the amount of medicine liquid is small, and the effective extraction of the medicine liquid can also be ensured. The range of 25° to 60° has been verified by experiments, which can not only ensure the smooth flow of the medicine liquid into the pipeline, but also prevent the medicine liquid from splashing or overflowing due to too large an angle. This design not only improves the efficiency of medicine liquid extraction, but also reduces the residual medicine liquid in the medicine barrel 300, improving the resource utilization rate.
[0020] With reference to Figure 1, the inclined part 111 can be obliquely inserted into the barrel opening of the medicine barrel 300, which design can effectively extract the medicine liquid even when the amount of medicine liquid is small, reduce the residue of medicine liquid, and improve the resource utilization rate. Further, the pressure regulating valve 800 is arranged between the pneumatic diaphragm pump 200 and the medicine liquid tank 700, and the pressure regulating valve 800 is fixed on the oil-water separator back plate 810. The addition of the pressure regulating valve 800 is crucial for controlling the compressed air pressure entering the pneumatic diaphragm pump 200. It can adjust the working pressure of the pneumatic diaphragm pump 200 according to the actual needs, and ensure the stable operation of the pump under different working conditions. This is very important for keeping the constant and precision of the medicine liquid extraction speed, especially when dealing with sensitive chemical agents, accurate pressure control can avoid the problem of unstable medicine liquid flow caused by pressure fluctuation. At the same time, fixing the pressure regulating valve 800 on the oil-water separator back plate 810 not only saves space, but also facilitates maintenance and inspection, and ensures the long-term reliable operation of the equipment. In addition, the presence of the oil-water separator can prevent oil and water contained in the compressed air from entering the system, protect the internal components from contamination, and prolong the service life of the equipment. The specific material of the first pipeline 400 and the second pipeline 410 is not limited in the utility model, preferably, the first pipeline 400 and the second pipeline 410 are both made of polytetrafluoroethylene material. Polytetrafluoroethylene is known for its excellent chemical corrosion resistance, and is suitable for various strong acids, strong bases and other corrosive media, which ensures the reliability and safety of the pipeline in long-term use in harsh environments. In addition, polytetrafluoroethylene has a low friction coefficient, which makes the flow of medicine liquid in the pipeline more smooth, reduces the energy loss, and improves the transmission efficiency. At the same time, the non-stick property of polytetrafluoroethylene also helps to prevent the deposition of medicine liquid on the inner wall of the pipeline, reducing the cleaning difficulty and maintenance cost.
[0021] Further, the visible volume barrel 500 is provided with a scale mark. The setting of the scale mark enables the operator to intuitively observe and monitor the extraction amount of the medicine liquid, and ensures that the amount of medicine liquid added each time is accurate. This is particularly important for production processes that require strict control of the amount of medicine liquid. Further, the medicine valve 600 is provided with a manual / automatic control system. The specific control system of the medicine valve 600 is not limited in the utility model, and the medicine valve 600 can realize full automatic control on the production line with high automation, or can be switched to manual mode under the condition of manual intervention. The system can automatically complete the extraction and addition process of the medicine liquid according to the preset parameters, reduce the frequency and complexity of manual operation, and improve the production efficiency. In manual mode, the operator can directly control the on-off valve 600 to cope with unexpected situations or special needs, such as debugging the equipment, replacing the type of medicine liquid, etc.
[0022] It should be noted that in the description of the utility model, if there are some directions, for example, the directions or position relations of up, down, front, back, left, right and the like are referred to, they are all based on the directions or position relations shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed or operated in a specific direction, and cannot be understood as a limitation on the utility model.
[0023] In the description of the utility model, the meaning of several is one or more, the meaning of multiple is two and two or more, greater than, less than, more than and the like are understood as not including the number, above, below, within and the like are understood as including the number. If the first or second and the like are described, it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or the sequence of technical features indicated.
[0024] In the description of the utility model, unless otherwise explicitly limited, the words of setting, installing, connecting and the like should be understood in a broad sense, and the person skilled in the art can reasonably determine the specific meaning of the above words in the utility model according to the specific content of the technical scheme.
[0025] The above-mentioned embodiments are only preferred embodiments of the utility model, and cannot be used to limit the range of protection of the utility model, and any non-essential changes and replacements made by the person skilled in the art on the basis of the utility model all belong to the range of protection required by the utility model.
Claims
1. An automatic medicine dispensing device, characterized by, The utility model relates to a kind of medicine pumping systems, including: pneumatic pump support (100), pneumatic diaphragm pump (200), medicine bucket (300) and first pipeline (400), the pneumatic pump support (100) is made of multiple vertical and horizontal support pole (112), first platform (110) and second platform (120) are equipped in the pneumatic pump support (100), the pneumatic diaphragm pump (200) is fixed in the first platform (110), the medicine bucket (300) is horizontally placed in the second platform (120), the pneumatic diaphragm pump (200) is connected with the medicine bucket (300) using the first pipeline (400), the first pipeline (400) has inclined portion (111), the inclined portion (111) is obliquely inserted into the barrel mouth of the medicine bucket (300), the pneumatic diaphragm pump (200), visible volume bucket (500), dosing valve (600) and liquid tank (700) are sequentially connected by second pipeline (410). Pressure regulating valve (800) is further equipped between the pneumatic diaphragm pump (200) and the liquid tank (700), and the pressure regulating valve (800) is fixed on the back plate (810) of the oil-water separator.
2. The automatic medicine dispensing device according to claim 1, wherein, The pneumatic diaphragm pump (200) is connected with the bottom of the medicine bucket (300) through the first pipeline (400), so that the liquid medicine can be extracted from the bottom of the medicine bucket (300).
3. The automatic medicine dispensing device according to claim 1, wherein, The first pipeline (400) and the second pipeline (410) are both made of polytetrafluoroethylene material.
4. The automatic medicine dispensing device according to claim 1, wherein, The visible volume bucket (500) is provided with scale marks.
5. The automatic medicine dispensing device according to claim 1, wherein, The dosing valve (600) is provided with a manual / automatic control system.
6. The automatic medicine dispensing device according to claim 1, wherein, The inclined portion (111) and the inclined angle of barrel mouth end surface are 25°-60°.
7. The automatic medicine dispensing device according to claim 1, wherein, The pneumatic pump support (100) is further provided with a baffle (130) to prevent the medicine bucket (300) from tipping over during the medicine extraction process.
8. The automatic medicine dispensing device according to claim 1, wherein, The pneumatic pump support (100) is further provided with a liquid leakage prevention baffle (140) to prevent liquid from falling and causing pollution during the medicine extraction process.
9. The automatic medicine dispensing device according to claim 1, wherein, The second platform (120) is provided with a beaker (900).
10. The automatic medicine dispensing device according to claim 1, wherein,