Surface copper plating device for copper-coated round steel production

By designing a combination of components such as electrolytic cells and brackets, the problem of difficult removal of round steel in existing equipment has been solved, achieving efficient production and stable turnover of copper-clad round steel.

CN223522721UActive Publication Date: 2025-11-07TONGXIANG YONGCHENG CABLE CO LTD
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Patent Information

Application Number
CN202422908100.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-11-07
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

The existing copper plating equipment for copper-clad round steel production has a large weight of round steel during electrolytic copper plating, which makes it time-consuming and labor-intensive to remove and replace, thus affecting production efficiency.

Method used

A device comprising an electrolytic cell, a bracket, a tray, lifting lugs, a cable, a servo electrolysis unit, a crossbar, and a take-up roller is designed. The servo electrolysis drives the crossbar and the take-up roller to rotate, so that the cable is evenly wound on the take-up roller and the bracket is evenly lifted off the electrolytic cell. Combined with the limit bolt and the slot structure, the stability and efficiency of taking out the round steel are improved.

Benefits of technology

This enabled efficient turnover of round steel, improved the production efficiency of copper-clad round steel, and enhanced the stability and safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model particularly relates to the technical field of copper-coated round steel production, and discloses a surface copper plating device for copper-coated round steel production, which comprises an electrolytic tank and a bracket, the top end of the electrolytic tank is fixedly provided with a mounting rack, the side wall of the mounting rack is fixedly provided with a servo electrolysis, the output end of the servo electrolysis is fixedly provided with a cross rod, and the cross rod is fixedly provided with a copper-coated round steel plate. The outer surface of the transverse rod is sleeved with two sets of winding rollers, three sets of supporting plates are symmetrically and fixedly arranged at the top end of the bracket, four lifting lugs are symmetrically and fixedly arranged on the surface of the bracket, and mooring ropes are bound to the outer surfaces of the lifting lugs. Through the arrangement of the bracket, the supporting plate, the lifting lugs, the cables, the servo electrolyzer, the cross rod and the winding roller, the servo electrolyzer is started to drive the cross rod and the winding roller to rotate clockwise, so that the four cables are uniformly wound on the outer surface of the winding roller, the bracket is uniformly lifted to be separated from an electrolytic tank, and the efficiency of taking out and transferring copper-coated round steel is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to copper clad round steel production technical field especially relates to a surface copper plating device for copper clad round steel production. BACKGROUND

[0002] Copper clad round steel is a kind of copper steel composite material, is formed by the even covering of copper metal on the surface of steel material through electroplating process New type grounding material.Copper-plated steel grounding material utilizes the anticorrosion of surface copper layer, simultaneously adopts the electroplating process of mutual penetration between molecules, and the combination between copper layer and steel core is enhanced.Copper clad round steel has good economic performance compared with traditional material and meets the full life equipment cycle management, meets the category of new material new technology new equipment.The service life of copper-plated steel material is 3-10 times of the service life of traditional galvanized steel grounding material.

[0003] The principle of existing round steel copper plating mainly includes two methods of electrolytic copper plating and chemical copper plating.Electrolytic copper plating is plated with a layer of copper on the surface of metal through electrolysis principle.In this process, the rough copper is connected to the anode of electrolytic cell, and the metal product to be plated is connected to the cathode.Cations of plating metal are reduced on the surface of cathode to form a plating layer.In order to ensure the uniformity and firmness of the plating layer, a solution containing cations of plating metal is usually used as electroplating solution to keep the concentration of cations of plating metal unchanged.

[0004] The existing surface copper plating device for copper clad round steel production is used for round steel with large self weight during electrolytic copper plating, and the round steel needs to be taken out and replaced when copper plating is completed in the electrolytic cell, so that the round steel turnover is time-consuming and laborious, thereby affecting the production efficiency of copper clad round steel. UTILITY MODEL CONTENTS

[0005] The utility model provides a surface copper plating device for copper clad round steel production, aims at solving the problems of the existing surface copper plating device for copper clad round steel production, which is used for round steel with large self weight during electrolytic copper plating, and the round steel needs to be taken out and replaced when copper plating is completed in the electrolytic cell, so that the round steel turnover is time-consuming and laborious, thereby affecting the production efficiency of copper clad round steel.

[0006] The utility model is such a realization, a surface copper plating device for copper clad round steel production, including electrolytic cell and bracket, the top of electrolytic cell is firmly equipped with mounting bracket, the lateral wall of mounting bracket is firmly equipped with servo electrolysis, the output of servo electrolysis is firmly equipped with cross bar, the outer surface of cross bar is equipped with two groups of winding roller, the top of bracket is symmetrically firmly equipped with three groups of supporting plate, the surface of bracket is symmetrically firmly equipped with four lifting lugs, the outer surface of lifting lug is all tied with cable, the other end of cable is all wound on the outer surface of winding roller.

[0007] Preferably, the inner bottom of the electrolytic cell is clamped with an inner container, the inner bottom of the inner container is placed with a rough copper plate, and the inner container is made of plastic material for loading electrolyte, thereby improving the safety of production.

[0008] Preferably, the side wall of the mounting frame is provided with a hole groove two for inserting the cross bar, the outer dimensions of the cross bar are matched with the inner dimensions of the hole groove two, and the cross bar is provided with a wheel disc penetrating through the hole groove two at the end away from the servo electrolysis, thereby improving the stability of the cross bar rotation.

[0009] Preferably, the side wall of the mounting frame is provided with a plurality of hole grooves three at equal intervals near the hole groove two, the side wall of the wheel disc is provided with a hole groove one, the hole groove one is inserted with a limiting pin, and the outer dimensions of the limiting pin are matched with the inner dimensions of the hole groove one and the hole groove three, thereby facilitating the locking of the cross bar.

[0010] Preferably, the inner bottom of the mounting frame near the winding roller is rotationally connected with a limiting wheel for winding the cable, and the limiting wheels are symmetrically distributed on both sides of the cross bar, thereby improving the stability of the cable winding.

[0011] Preferably, the bracket and the lifting lug are fixedly connected to form an integral structure, and the surface of the supporting plate is provided with a groove for clamping the round rod, thereby improving the uniformity of the round steel arrangement.

[0012] Preferably, the side wall of the supporting plate is fixedly provided with a terminal post, and the terminal post and the groove are made of steel material.

[0013] Compared with the prior art, the embodiments of the present application have the following beneficial effects:

[0014] Firstly, by setting the bracket, the supporting plate, the lifting lug, the cable, the servo electrolysis, the cross bar and the winding roller, the servo electrolysis is started to drive the cross bar and the winding roller to rotate clockwise, so that the four cables are uniformly wound on the outer surface of the winding roller, the bracket is uniformly lifted to separate from the electrolytic cell, and the efficiency of the copper-coated round steel taking out is improved; secondly, by setting the wheel disc, the hole groove one, the limiting pin and the hole groove three, the limiting pin is inserted into the hole groove one and the hole groove three, the rotation of the cross bar is limited, and the stability of the bracket after lifting is improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a front view of the three-dimensional structure of the utility model.

[0016] Figure 2 It is a front view of the three-dimensional structure of the cross bar of the utility model.

[0017] Figure 3 It is a front view of the three-dimensional structure of the bracket of the utility model.

[0018] Figure 4The utility model discloses a side view sectional structure schematic diagram.

[0019] Figure 5 The utility model discloses an electrolytic cell side view solid structure schematic diagram.

[0020] The sign is: 1, electrolytic cell, 2, mounting frame, 3, bracket, 4, support plate, 5, lug, 6, cable, 7, servo electrolysis, 8, cross bar, 9, winding roller, 10, limit wheel, 11, inner bag, 12, rough copper plate, 13, wheel disc, 14, hole groove one, 15, limit bolt, 16, recess, 17, wiring column, 18, hole groove two, 19, hole groove three. DETAILED DESCRIPTION

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the description herein is for describing particular embodiments only and is not intended to be limiting upon the application; the description and the drawings are to be regarded as illustrative in nature and definitions in the specification and the appended claims are to be interpreted consistently with this understanding of the principles of the application; the terms "comprising," "having," "including," and "containing" are to be construed as open-ended terms (i.e., meaning "including, but not limited to,") unless otherwise noted; the terms "first," "second," and the like, as used herein do not have their ordinary meaning, but are used only to distinguish one element from another.

[0022] Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment. The appearances of the phrase "in an embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily all directed to the same embodiment, or to a single alternative embodiment.

[0023] Please refer to Figures 1-5The utility model provides an embodiment: a copper surface copper plating device for copper clad round steel production, including electrolytic cell 1 and bracket 3, the inner bottom joint of electrolytic cell 1 has the inner bag 11, the inner bottom of inner bag 11 places the copper plate 12 for coupling with anode, and the inner bag 11 is plastic material quality power supply electrolyte loading, is used to accelerate copper ion flow, thereby improves the efficiency of electroplating, the inner bag 11 has good insulation performance, improves the security of production, and the top of electrolytic cell 1 is fixed with mounting bracket 2, and the lateral wall of mounting bracket 2 is fixed with servo electrolysis 7, and the output of servo electrolysis 7 is fixed with cross bar 8, and the outer surface of cross bar 8 is equipped with two groups of winding roller 9, and the top of bracket 3 is fixed with three groups of support plate 4, and the surface of bracket 3 is fixed with four hangers 5, and bracket 3 and hanger 5 are plastic material quality fixed connection and form integral structure, and the surface of support plate 4 is all set up with recess 16 and is used for round rod joint, improves the uniformity of round steel arrangement, and the lateral wall of support plate 4 is all fixed with binding post 17 and is used for coupling with cathode, and binding post 17 and recess 16 are all steel material, and the round steel is conveniently connected with cathode, and the outer surface of hanger 5 is all tied with cable 6, and the other end of cable 6 is all wound on the outer surface of winding roller 9, when copper clad round steel is completed, servo electrolysis 7 can drive cross bar 8 and winding roller 9 to rotate clockwise, so that four cable 6 are evenly wound on the outer surface of winding roller 9, so that bracket 3 is evenly lifted and separates from the inside of electrolytic cell 1 and inner bag 11, so that the operator is convenient to grasp the round steel of processing completion, improves the efficiency of copper clad round steel extraction turnover.

[0024] The lateral wall of mounting bracket 2 is all set up with hole groove two 18 and is used for cross bar 8 insertion, and the external dimension of cross bar 8 is all adapted to the internal dimension of hole groove two 18, and the end, away from servo electrolysis 7 of cross bar 8, is fixed with wheel disc 13 and is penetrated hole groove two 18, improves the stability of cross bar 8 rotation, and the lateral wall of mounting bracket 2 is set up with several hole grooves three 19 at equal intervals, and the lateral wall of wheel disc 13 is set up with hole groove one 14, and hole groove one 14 is inserted with limiting pin 15, and the external dimension of limiting pin 15 is sequentially adapted to the internal dimension of hole groove one 14 and hole groove three 19, when bracket 3 is lifted, the operator inserts limiting pin 15 in hole groove one 14 and hole groove three 19, can limit cross bar 8 rotation, improves the stability of bracket 3 after promotion.

[0025] The inner bottom of mounting bracket 2 is rotatably connected with limiting wheel 10 and is used for cable 6 winding, and limiting wheel 10 is symmetrically distributed on the two sides of cross bar 8 and is used for changing the direction of cable 6 rotation, improves the stability of cable 6 winding, thereby improves the stability of bracket 3 lifting.

[0026] Working principle: the copper coated round steel production surface copper plating device in use, the operator first external power supply, the copper to be plated round steel is sequentially clamped in the inside of recess 16, thereby improving the stability of round steel electroplating, the operator couples the cathode with the binding post 17, the anode is coupled with the rough copper plate 12, start servo electrolysis 7 drive horizontal rod 8 counterclockwise rotation, thereby making the cable 6 slowly release, thereby making the bracket 3 immerse in the electrolyte in the inner container 11, the electrolyte is a copper ion electrolyte, the electrolyte is prior art, will not be described here, after opening the switch, the rough copper plate 12 stable electrolysis, thereby making the copper ion in the electrolyte form copper element on the surface of round steel and adhere to the surface of round steel, thereby realizing round steel copper plating, copper plating is completed, the switch is disconnected, start servo electrolysis 7 can drive horizontal rod 8 and winding roller 9 clockwise rotation, thereby making the four cable 6 evenly wound on the outer surface of winding roller 9, thereby making the bracket 3 evenly lift off the inside of electrolytic cell 1 and inner container 11, thereby facilitating the operator to grasp the processed round steel, improving the efficiency of copper coated round steel taking out turnover.

[0027] Secondly, when the bracket 3 is lifted, the operator inserts the limiting pin 15 into the hole groove one 14 and the hole groove three 19, which can limit the rotation of the horizontal rod 8 and improve the stability of the lifted bracket 3.

[0028] It should be noted that, for the foregoing embodiments, in order to simply describe, they are all expressed as a series of action combinations, but those skilled in the art should know that the present application is not limited by the described action sequence, because according to the present application, some steps can be performed in other order or simultaneously. Secondly, those skilled in the art should know that the embodiments described in the specification all belong to preferred embodiments, and the actions and modules involved are not necessarily necessary for the present application.

[0029] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented by other means. For example, the device embodiments described above are only illustrative, for example, the division of the above units, actual implementation can have another division way, for example, a plurality of units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point, the coupling or communication connection between the displayed or discussed can be through some interface, indirect coupling or communication connection between devices or units, which can be electrical or other forms.

[0030] The units described as separate components above can or can not be physically separated, and the components shown as units can or can not be physical units, that is, they can be located in one place, or they can be distributed on multiple network units. According to actual needs, part or all of the units can be selected to achieve the purpose of the embodiment scheme.

[0031] The above examples are only used to illustrate the technical solutions of the present application, and are not intended to limit the protection scope of the present application. Obviously, the described examples are only some of the embodiments of the present application, but not all the embodiments. Based on these examples, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application. Although the present application has been described in detail with reference to the above examples, those skilled in the art can still combine, add or delete the features in the embodiments of the present application according to the circumstances without creative work, so as to obtain different other technical solutions which do not deviate from the concept of the present application in essence. These technical solutions also fall within the scope of the present application.

Claims

1. A copper plating device for copper-coated round steel production, characterized by, The utility model provides an electrolytic cell (1) and bracket (3) are included: the top of electrolytic cell (1) is fixed with mounting bracket (2), the lateral wall of mounting bracket (2) is fixed with servo electrolysis (7), the output of servo electrolysis (7) is fixed with cross bar (8), the outer surface of cross bar (8) is equipped with two groups of winding roller (9), the top of bracket (3) is fixed with three groups of supporting plate (4) symmetrically, the surface of bracket (3) is fixed with four lifting lugs (5) symmetrically, the outer surface of lifting lug (5) is all tied with cable (6), the other end of cable (6) is all wound on the outer surface of winding roller (9).

2. The surface copper plating device for copper-coated round steel production according to claim 1, characterized in that: The inner bottom of the electrolytic cell (1) is clamped with an inner container (11), the inner bottom of the inner container (11) is placed with a rough copper plate (12), the inner container (11) is made of plastic material for loading electrolyte.

3. The surface copper plating device for copper-coated round steel production according to claim 2, characterized in that: The lateral wall of the mounting bracket (2) is provided with a hole groove two (18) for inserting the cross bar (8), the outer dimension of the cross bar (8) is matched with the inner dimension of the hole groove two (18), and the wheel disc (13) is fixed at the end of the cross bar (8) away from the servo electrolysis (7) and penetrating the hole groove two (18).

4. The surface copper plating device for copper-coated round steel production according to claim 3, characterized in that: The lateral wall of the mounting bracket (2) is provided with a plurality of hole grooves three (19) at equal intervals near the hole groove two (18), the lateral wall of the wheel disc (13) is provided with a hole groove one (14), the hole groove one (14) is inserted with a limiting pin (15), and the outer dimension of the limiting pin (15) is matched with the inner dimension of the hole groove one (14) and the hole groove three (19) in sequence.

5. The copper surface plating device for copper-coated round steel production according to claim 1, characterized in that: The inner bottom of the mounting bracket (2) is rotatably connected with a limiting wheel (10) near the winding roller (9) for winding the cable (6), and the limiting wheel (10) is symmetrically distributed on both sides of the cross bar (8).

6. The copper surface plating device for copper-coated round steel production according to claim 1, characterized in that: The bracket (3) and the lifting lug (5) are fixedly connected to form an integral structure, and the surface of the supporting plate (4) is provided with a recess (16) for clamping the round rod.

7. The copper surface plating device for copper-coated round steel production according to claim 4, characterized in that: The lateral wall of the supporting plate (4) is fixed with a terminal post (17), and the terminal post (17) and the recess (16) are made of steel.