Paper pulp molding multi-mold synchronous forming all-in-one machine
By designing a multi-mold synchronous molding machine for pulp molding, the continuous production of different products is achieved by utilizing multi-mold synchronous technology, which solves the problem of existing equipment requiring downtime for mold replacement and improves production efficiency.
Patent Information
- Application Number
- CN202422968325.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-02
AI Technical Summary
Existing pulp molding thermoforming machines require downtime to change molds when producing different products, resulting in low production efficiency and an inability to meet the production needs of various products.
Design a multi-mold synchronous molding machine for pulp molding, including a hot press molding machine, a multi-transfer loading machine and a suction molding machine. It adopts multiple hot press molding dies, transfer robotic arms and suction molding dies that are distributed and operate in a regular manner to realize the continuous production of different products.
This allows for the simultaneous production of multiple products using the same equipment, improving production efficiency, avoiding downtime for mold replacement, and adapting to diverse market demands.
Smart Images
Figure CN223522909U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to paper pulp molding technical field, concretely relates to a kind of paper pulp molding hot-pressing setting equipment of automatic rotation. BACKGROUND
[0002] The current paper pulp molding hot-pressing forming machine includes hot-pressing forming machine, multi-displacement carrier and suction filtration forming machine, etc., and the forming machine of its structure can only make one kind of product each time, such as the utility model patent "paper pulp molding hot-pressing forming machine (patent number 2023222937675)" applied by the applicant, which needs to stop and replace the corresponding mold when making the second product, thereby affecting the production efficiency, especially for some demand parties requiring the production of two or more products, when trying to obtain products at the same time, the existing forming machine needs to stop and replace the mold during production, and it takes a lot of time to stop and replace the mold and preheat heating production, thereby seriously affecting the production efficiency, therefore, the existing forming machine cannot meet the requirements. UTILITY MODEL CONTENTS
[0003] The utility model aims at solving the above-mentioned technical problems of the existing paper pulp molding hot-pressing forming machine, and provides a paper pulp molding multi-mold synchronous forming all-in-one machine.
[0004] A paper pulp molding multi-mold synchronous forming all-in-one machine includes hot-pressing forming machine, multi-displacement carrier and suction filtration forming machine, the hot-pressing forming machine includes a plurality of hot-pressing forming racks distributed and operated regularly, two or more different hot-pressing forming molds are arranged on the hot-pressing forming racks, and the different hot-pressing forming molds are distributed regularly and staggered; the multi-displacement carrier includes a plurality of displacement mechanical arms distributed and operated regularly, and the displacement mechanical arms are provided with different displacement molds corresponding to the different hot-pressing forming molds on the hot-pressing forming machine; the suction filtration forming machine includes a suction filtration forming rack, and different suction filtration forming molds distributed and operated regularly are arranged on the suction filtration forming rack according to the different displacement molds on the multi-displacement carrier; the different suction filtration forming molds are used to suck pulp to form wet paper blanks and transfer them to the corresponding displacement molds, and then the wet paper blanks are transferred to the corresponding hot-pressing forming molds on the hot-pressing forming machine through the displacement molds, and different products are made through the hot-pressing forming molds, so that the same equipment can be used to make multiple products at the same time.
[0005] Further, the different hot-pressing forming molds are hot-pressing molds for making various products with different shapes and / or sizes, and the different hot-pressing forming molds are installed on each hot-pressing forming rack in a staggered and spaced manner.
[0006] Further, the hot-pressing forming machine has a ring structure, and the hot-pressing forming racks are distributed in a ring shape on the hot-pressing forming machine.
[0007] Further, the transfer mechanical arm is arranged between the hot-press forming machine and the suction-filtering forming machine, each transfer mold is arranged on the suction-filtering forming mold of the corresponding suction-filtering forming machine to suck and transfer the wet paper blank to the corresponding hot-press forming mold of the hot-press forming machine.
[0008] Further, the transfer mechanical arm comprises a rotating arm fixed on a fixed frame and a swing support, the rotating arm rotates horizontally on the fixed frame, the swing support is arranged on the rotating arm, and the transfer mold is arranged on the swing support.
[0009] Further, the suction-filtering forming mold frame is in a square structure, a plurality of rotating surfaces are arranged on the suction-filtering forming mold frame, the different suction-filtering forming molds are arranged on the rotating surfaces in a staggered manner, the rotating surfaces rotate in sequence at the corresponding positions of the transfer molds of the multi-position transfer machine, and the suction-filtering forming molds on the rotating surfaces suck the slurry to form the wet paper blank.
[0010] Further, the different hot-press forming molds are used for manufacturing two different products, the different transfer molds are used for sucking the wet paper blanks on the different hot-press forming molds, and the different suction-filtering forming molds are used for sucking the slurry to form the wet paper blank.
[0011] The present application has the following beneficial effects:
[0012] The present application is simultaneously provided with the different hot-press forming molds, the different transfer molds and the different suction-filtering forming molds, so that when different products are simultaneously produced, the corresponding hot-press forming molds, the transfer molds and the suction-filtering forming molds do not need to be replaced, the same equipment can be used to simultaneously produce a plurality of products, and the production efficiency is effectively improved, and the market demand can be better met. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 The present application has the following beneficial effects:
[0014] Figure 2 The present application has the following beneficial effects:
[0015] Figure 3 The present application has the following beneficial effects: DETAILED DESCRIPTION
[0016] The present application has the following beneficial effects:
[0017] Refer to Figures 1-3The paper pulp molding multi-mode synchronous forming integrated machine shown comprises a hot-press forming machine 1, a multi-displacement carrier 2 and a suction filtration forming machine 3. The hot-press forming machine 1 is provided with a plurality of hot-press forming mold frames 11 distributed and operated in a regular manner. The hot-press forming mold frames 11 comprise two or more different hot-press forming molds 111. The different hot-press forming molds 111 are distributed in a regular manner with an interval. The different hot-press forming molds 111 are respectively used for manufacturing different products. The multi-displacement carrier 2 comprises a plurality of displacement mechanical arms 21 distributed and operated in a regular manner. The displacement mechanical arms 21 are provided with different displacement molds 211 corresponding to the different hot-press forming molds 111 of the hot-press forming machine 1. The displacement molds 211 are used for sucking different wet paper blanks. The suction filtration forming machine 3 comprises a suction filtration forming mold frame 31. The suction filtration forming mold frame 31 is provided with different suction filtration forming molds 32 distributed and operated in a regular manner corresponding to the different displacement molds 211 of the multi-displacement carrier 2. The different suction filtration forming molds 32 are used for sucking pulp to form wet paper blanks and then transferring the wet paper blanks to the corresponding displacement molds 211. The wet paper blanks are then sucked and transferred to the corresponding hot-press forming molds 111 through the displacement molds 211. The different products are then manufactured through the hot-press forming molds 111. The same equipment is used to simultaneously manufacture a plurality of products.
[0018] In the embodiment, the different hot-press forming molds 111 are hot-press molds used for manufacturing various products with different shapes and / or sizes. The different hot-press forming molds 111 are installed on the hot-press forming mold frames 11 with an interval. Specifically, the different hot-press forming molds 111 are hot-press molds used for manufacturing two different products. The different displacement molds 211 are two displacement mechanisms used for sucking wet paper blanks corresponding to the different hot-press forming molds 111. The different suction filtration forming molds 32 are two different pulp sucking mechanisms corresponding to the different displacement molds 211. That is, the two different hot-press forming molds are provided with the two different displacement molds 211 and the two different suction filtration forming molds 32.
[0019] As shown in the figure, two different hot press forming dies include hot press forming die one 111A and hot press forming die two 111B, two transfer dies include transfer die one 211A and transfer die two 211B, and two different suction filter forming dies include suction filter forming die one 32A and suction filter forming die two 32B. Among them, the hot press forming die for producing circular products is the hot press forming die one 111A, the hot press forming die for producing oval products is the hot press forming die two 111B, the transfer die for sucking circular wet paper blanks is the transfer die one 211A, the transfer die for sucking oval wet paper blanks is the transfer die two 211B, the suction filter forming die one 32A for sucking circular slurry, and the suction filter forming die two 32B for sucking oval slurry. In the implementation, the hot press forming die one 111A and the hot press forming die two 111B are distributed in staggered intervals, the transfer die one 211A and the transfer die two 211B correspond to the hot press forming die one 111A and the suction filter forming die 32B respectively, and the suction filter forming die one 32A and the suction filter forming die two 32B for sucking slurry rotate in the slurry tank. When the suction filter forming die one 32A is in the position of sucking slurry, the suction filter forming die two 32B will transfer the wet paper blank to the transfer die two 211B.
[0020] Specifically, the hot press forming machine 1 is in a ring structure, the hot press forming die frame 11 is distributed in a ring on the hot press forming machine 1, and the hot press forming die one 111A and the hot press forming die two 111B of the hot press forming die 111 are distributed in staggered intervals and installed on the hot press forming die frame 11. The transfer mechanical arm 21 is arranged between the hot press forming machine 1 and the suction filter forming machine 3, and each transfer die 21 is placed on the corresponding hot press forming die 111 of the hot press forming machine 1 by the transfer die transfer of the corresponding suction filter forming die 32 of the suction filter forming machine 3. That is, as shown in the figure, the transfer die one 211A on the transfer mechanical arm 21 corresponds to the suction filter forming die one 32A on the suction filter forming machine 3, and at the same time, the transfer die two 211B corresponds to the hot press forming die two 111B on the hot press forming machine 1. In use, the transfer die one 211A of the transfer mechanical arm 21 sucks the wet paper blank on the suction filter forming die one 32A of the suction filter forming machine 3, at the same time, the transfer die two 211B is located at the position of the hot press forming die two 111B to transfer and place the sucked wet paper blank on the hot press forming die two 111B (when there is no wet paper blank to be transferred for the first time, there is no wet paper blank transfer work at this time), and then rotate to wait for the next suction of slurry, thereby circulating the work.
[0021] The transfer mechanical arm 21 includes a rotating arm 213 fixed to a fixed frame 212 and a swing bracket 2131, the rotating arm 213 rotates horizontally on the fixed frame 212, the swing bracket 2131 is installed on the rotating arm 213, and the transfer die 211 is installed on the swing bracket 2131.
[0022] The suction filter forming die frame 31 is a square structure, and a plurality of rotating surfaces 311 are arranged on the suction filter forming die frame 31. Different suction filter forming dies 32 are arranged on the rotating surfaces 311 in a staggered manner. The rotating surfaces 311 are sequentially rotated to the corresponding positions of the displacement carriers 2, and the suction filter forming dies 32 on the rotating surfaces 311 are sucked by the displacement carriers 211. In the figure, the suction filter forming die one 32A and the suction filter forming die two 32B are symmetrically arranged on the four rotating surfaces 311. The suction filter forming die frame 31 drives the rotating surfaces 311 to rotate by the slurry tank
[0023] When the utility model is used, the displacement carrier one 211A and the displacement carrier two 211B of the displacement mechanical arm 21 are fixed on the rotating arms 213 on the two sides of the fixed frame 212. The two rotating arms 213 on the two sides are linearly arranged on the fixed frame 212. The displacement carrier one 211A and the displacement carrier two 211B are arranged on the swing supports 2131 on the two rotating arms 213. When the displacement carrier one 211A is located at the hot-pressing forming die one 111A of the hot-pressing forming machine 1, the corresponding displacement carrier two 211B is located at the suction filter forming die two 32B of the suction filter forming machine 3. At this time, the displacement carrier two 211B forms a state of sucking the wet paper blank at the suction filter forming die two 32B, and the displacement carrier one 211A forms a state of transferring the wet paper blank at the hot-pressing forming die one 111A. The sucked wet paper blank is placed on the hot-pressing forming die one 111A (when the wet paper blank is not sucked for the first time, the wet paper blank transfer work does not exist). Conversely, when the displacement carrier two 211B is located at the hot-pressing forming die two 111B of the hot-pressing forming machine 1, the corresponding displacement carrier one 211A is located at the suction filter forming die one 32A of the suction filter forming machine 3. At this time, the displacement carrier one 211A forms a state of sucking the wet paper blank at the suction filter forming die one 32A, and the displacement carrier two 211B forms a state of transferring the wet paper blank at the hot-pressing forming die two 111B. The sucked wet paper blank is placed on the hot-pressing forming die two 111B (when the wet paper blank is not sucked for the first time, the wet paper blank transfer work does not exist). Thus, a continuous operation is formed, as shown in the figure. Figure 1 When the utility model is used, the displacement carrier one 211A and the displacement carrier two 211B of the displacement mechanical arm 21 are fixed on the rotating arms 213 on the two sides of the fixed frame 212. The two rotating arms 213 on the two sides are linearly arranged on the fixed frame 212. The displacement carrier one 211A and the displacement carrier two 211B are arranged on the swing supports 2131 on the two rotating arms 213. When the displacement carrier one 211A is located at the hot-pressing forming die one 111A of the hot-pressing forming machine 1, the corresponding displacement carrier two 211B is located at the suction filter forming die two 32B of the suction filter forming machine 3. At this time, the displacement carrier two 211B forms a state of sucking the wet paper blank at the suction filter forming die two 32B, and the displacement carrier one 211A forms a state of transferring the wet paper blank at the hot-pressing forming die one 111A. The sucked wet paper blank is placed on the hot-pressing forming die one 111A (when the wet paper blank is not sucked for the first time, the wet paper blank transfer work does not exist). Conversely, when the displacement carrier two 211B is located at the hot-pressing forming die two 111B of the hot-pressing forming machine 1, the corresponding displacement carrier one 211A is located at the suction filter forming die one 32A of the suction filter forming machine 3. At this time, the displacement carrier one 211A forms a state of sucking the wet paper blank at the suction filter forming die one 32A, and the displacement carrier two 211B forms a state of transferring the wet paper blank at the hot-pressing forming die two 111B. The sucked wet paper blank is placed on the hot-pressing forming die two 111B (when the wet paper blank is not sucked for the first time, the wet paper blank transfer work does not exist). Thus, a continuous operation is formed, as shown in the figure.
Claims
1. A pulp molding multi-mode synchronous forming integrated machine, comprising a hot-press forming machine (1), a multi-displacement carrier (2) and a suction filtration forming machine (3), characterized in that: the hot-press forming machine (1) comprises a plurality of hot-press forming mold frames (11) arranged and operated regularly, and two or more different hot-press forming molds (111) are arranged on the hot-press forming mold frames (11), and the different hot-press forming molds (111) are arranged regularly and staggered; the multi-displacement carrier (2) comprises a plurality of displacement mechanical arms (21) arranged and operated regularly, and different displacement molds (211) are arranged on the displacement mechanical arms (21) according to the different hot-press forming molds (111) of the hot-press forming machine (1); the suction filtration forming machine (3) comprises a suction filtration forming mold frame (31), and different suction filtration forming molds (32) arranged regularly and operated regularly are arranged on the suction filtration forming mold frame (31) according to the different displacement molds (211) of the multi-displacement carrier (2); the different suction filtration forming molds (32) are used to suck pulp to form wet paper blanks and transfer them to the corresponding displacement molds (211), and then the wet paper blanks are transferred to the corresponding hot-press forming molds (111) of the hot-press forming machine through the displacement molds (211), and then different products are made through the hot-press forming molds (111), so that the same equipment can be used to make multiple products at the same time.
2. The paper pulp molding multi-mode synchronous forming all-in-one machine according to claim 1, characterized in that: The different hot-press forming molds (111) are hot-press molds for making products of different shapes and / or sizes, and the different hot-press forming molds (111) are installed on each hot-press forming mold frame (11) in a staggered and spaced manner.
3. The paper pulp molding multi-mode synchronous forming all-in-one machine according to claim 1, characterized in that: The hot-press forming machine (1) has a ring structure, and the hot-press forming mold frames (11) are arranged in a ring on the hot-press forming machine (1).
4. The paper pulp molding multi-mode synchronous forming all-in-one machine according to claim 1, characterized in that: The displacement mechanical arms (21) are arranged between the hot-press forming machine (1) and the suction filtration forming machine (3), each displacement mold (211) is placed on the corresponding hot-press forming mold (111) of the hot-press forming machine (1) after being sucked and transferred by the suction filtration forming mold (32) of the corresponding suction filtration forming machine (3).
5. The paper pulp molding multi-mode synchronous forming all-in-one machine according to claim 1, characterized in that: The displacement mechanical arm (21) comprises a rotating arm (213) and a swing bracket (2131) fixed to a fixed frame (212), the rotating arm (213) rotates horizontally on the fixed frame (212), the swing bracket (2131) is installed on the rotating arm (213), and the displacement mold (211) is installed on the swing bracket (2131).
6. The paper pulp molding multi-mode synchronous forming all-in-one machine according to claim 1, characterized in that: The suction filtration forming mold frame (31) has a square structure, and a plurality of rotating surfaces (311) are arranged on the suction filtration forming mold frame (31), and the different suction filtration forming molds (32) are installed on the rotating surfaces (311) in a staggered and spaced manner, and the rotating surfaces (311) are sequentially rotated to the corresponding positions of the displacement molds (211) of the multi-displacement carrier (2), and the suction filtration forming molds (32) on the rotating surfaces (311) are used to suck pulp to form wet paper blanks.
7. The paper pulp molding multi-mode synchronous forming all-in-one machine according to claim 1, characterized in that: The different thermoforming molds (111) are thermoforming molds for manufacturing two different products, the different transfer molds (211) are two different transfer mechanisms for sucking the wet paper blanks on the different thermoforming molds (111), and the different suction filtration forming molds (32) are two different mechanisms for sucking the slurry to form the wet paper blanks corresponding to the different transfer molds (211).