Explosion-proof structure for transition joint of hydraulic device
By designing an explosion-proof structure for the transition joint of the hydraulic device, and using multi-point leakage protection components and reinforcing rings, automatic pressure relief of hydraulic oil is achieved, solving the problem of the hydraulic system's inability to flexibly relieve pressure under high pressure conditions, and improving the system's safety and adaptability.
Patent Information
- Application Number
- CN202423273103.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-30
AI Technical Summary
The explosion-proof structure of existing hydraulic device transition joints cannot flexibly perform pressure relief operations under high pressure environments, which is a limitation.
An explosion-proof structure for a hydraulic device transition joint was designed, including a transition transmission component and a leakage protection component. By setting multiple leakage protection components and reinforcing rings, multi-point pressure relief is achieved. The combination of sealing seat, spring and leakage pipe realizes automatic pressure relief of hydraulic oil.
When the hydraulic system is under unexpected high pressure, the hydraulic oil is automatically depressurized and discharged through multi-point drainage protection components, meeting the safety pressure relief requirements of different high-pressure environments and improving explosion-proof performance.
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Figure CN223524100U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of hydraulic system accessories especially a kind of explosion-proof structure for hydraulic device transition joint. BACKGROUND
[0002] Hydraulic system is a kind of system using liquid (usually mineral oil or water) as working medium, and it transmits energy and controls movement through pump, valve, cylinder and other elements, and the transition joint in hydraulic device is a kind of mechanical device for connecting different models or specifications of pipeline or element, and its main function is to realize the transition connection between the joints that cannot be directly connected, and in order to ensure the transmission stability and safety of transition joint, explosion-proof structure is adapted and installed on the joint.
[0003] The basic explosion-proof structure will adopt the way of emergency oil discharge, and the hydraulic oil will be discharged under high pressure, but generally a single oil discharge point is adopted, and it cannot be flexibly operated for different high-pressure environments in hydraulic system in case of accident, and there is certain limitation.
[0004] In summary, the explosion-proof structure for hydraulic device transition joint is proposed to solve the above problems. SUMMARY
[0005] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments, and some simplifications or omissions may be made in this part and the abstract of the specification and the utility model name to avoid obscuring the purpose of this part, the abstract of the specification and the utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0006] In view of the above and / or problems existing in the prior art, the utility model is proposed.
[0007] Therefore, the technical problem to be solved by the utility model is that the basic explosion-proof structure generally adopts a single oil discharge point, and it cannot be flexibly operated for different high-pressure environments in hydraulic system in case of accident.
[0008] To solve the above technical problems, the utility model provides the following technical scheme: an explosion-proof structure for hydraulic device transition joint, comprising a transition transmission assembly, the transition transmission assembly comprises a transition pipe and a reinforcing ring, the outer end of the transition pipe is fixedly connected with an external thread joint, the surface of the transition pipe is embeddedly installed with a warning control piece, the surface of the reinforcing ring is installed through a flow protection piece, the flow protection piece comprises a straight pipe, a receiving hopper and a vertical rod, the center of the top of the receiving hopper is fixedly embedded with a flow pipe, the surface of the flow pipe is installed with a flow sensor, the surface of the vertical rod is sleeved with a spring, and the bottom of the vertical rod is fixedly connected with a sealing seat.
[0009] As a preferred embodiment of the explosion-proof structure for the transition joint of the hydraulic device described in this utility model, the number of transition pipes is two, and both are connected to the reinforcing ring, and the connection between the transition pipe and the reinforcing ring is fixedly connected.
[0010] As a preferred embodiment of the explosion-proof structure for the transition joint of the hydraulic device described in this utility model, the outer ring of the straight pipe is fixedly connected to the connection of the reinforcing ring, and the bottom of the straight pipe is connected to the inner cavity of the reinforcing ring.
[0011] As a preferred embodiment of the explosion-proof structure for the transition joint of the hydraulic device described in this utility model, the top of the straight pipe is fixedly connected to the bottom of the storage hopper, and the straight pipe and the storage hopper are in a communicating state.
[0012] As a preferred embodiment of the explosion-proof structure for the transition joint of the hydraulic device described in this utility model, the end of the vertical rod away from the sealing seat passes through the storage hopper and slides in contact with the storage hopper and is sealed.
[0013] As a preferred embodiment of the explosion-proof structure for the transition joint of the hydraulic device described in this utility model, one end of the spring is fixedly connected to the inner wall of the storage hopper, and the other end of the spring is fixedly connected to the surface of the sealing seat.
[0014] As a preferred embodiment of the explosion-proof structure for the transition joint of the hydraulic device described in this utility model, the sealing seat is located inside the straight pipe, and the outer ring of the sealing seat slides in contact with the inner wall of the straight pipe and performs a sealing treatment.
[0015] As a preferred embodiment of the explosion-proof structure for the transition joint of the hydraulic device described in this utility model, the number of the leakage protection components is three, all distributed on the top of the reinforcing ring, and the three straight pipes have different lengths.
[0016] As a preferred embodiment of the explosion-proof structure for the transition joint of the hydraulic device described in this utility model, the number of vertical rods is three, and they are distributed around the outside of the drain pipe.
[0017] As a preferred embodiment of the explosion-proof structure for the transition joint of the hydraulic device described in this utility model, the bottom of the drain pipe is connected to the inner cavity of the receiving hopper, and the inner diameter of the top of the inner cavity of the receiving hopper is larger than the inner diameter of the straight pipe.
[0018] The beneficial effects of this utility model are as follows: By setting a reinforcing ring and a leakage protection component, it has the advantage of multi-effect oil leakage. When there is unexpected high pressure in the hydraulic system, the hydraulic oil will push the sealing seat to automatically move outward, the spring will be compressed, and the sealing seat will be placed into the storage hopper. Then the hydraulic oil will enter the storage hopper and be discharged through the leakage pipe. In addition, due to the different lengths of the straight pipes, the hydraulic oil can be diverted and discharged through the leakage pipes at different positions to meet different high pressures in the hydraulic system, which is more in line with actual use needs. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0020] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;
[0021] Figure 2 This is a three-dimensional cross-sectional view of the structure of this utility model;
[0022] Figure 3 This is a side sectional view of the structure of this utility model;
[0023] Figure 4 This utility model Figure 3 Enlarged diagram of A in the middle. Detailed Implementation
[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0025] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0026] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.
[0027] Furthermore, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0028] Example 1
[0029] Reference Figures 1-4The embodiment provides an explosion-proof structure for a hydraulic device transition joint, which comprises a transition transmission assembly 100, the transition transmission assembly 100 comprises a transition pipe 101 and a reinforcing ring 102, an outer threaded joint 101a is fixedly connected to the outer end of the transition pipe 101, a warning control piece 101b is embeddedly installed on the surface of the transition pipe 101, a flow protection piece 102a is throughly installed on the surface of the reinforcing ring 102, the flow protection piece 102a comprises a straight pipe 102a-1, a receiving hopper 102a-2 and a vertical rod 102a-3, a flow pipe 102a-2a is fixedly embedded in the center of the top of the receiving hopper 102a-2, a flow sensor 102a-2a1 is sleevedly installed on the surface of the flow pipe 102a-2a, a spring 102a-3a is sleeved on the surface of the vertical rod 102a-3, and a sealing seat 102a-3b is fixedly connected to the bottom of the vertical rod 102a-3.
[0030] Further, the number of the transition pipe 101 is two, and the transition pipe 101 is in communication with the reinforcing ring 102.
[0031] Further, the outer circle of the straight pipe 102a-1 is fixedly connected to the connecting position of the straight pipe 102a-1 and the reinforcing ring 102, and the bottom of the straight pipe 102a-1 is in communication with the inner cavity of the reinforcing ring 102.
[0032] Further, the top of the straight pipe 102a-1 is fixedly connected to the bottom of the receiving hopper 102a-2, and the straight pipe 102a-1 is in a communication state with the receiving hopper 102a-2.
[0033] Further, the end, away from the sealing seat 102a-3b, of the vertical rod 102a-3 penetrates the receiving hopper 102a-2 and is in sliding contact with the receiving hopper 102a-2 and is sealed.
[0034] Further, one end of the spring 102a-3a is fixedly connected to the inner wall of the receiving hopper 102a-2, and the other end of the spring 102a-3a is fixedly connected to the surface of the sealing seat 102a-3b.
[0035] Further, the sealing seat 102a-3b is located in the straight pipe 102a-1, and the outer circle of the sealing seat 102a-3b is in sliding contact with the inner wall of the straight pipe 102a-1 and is sealed.
[0036] Further, the number of the flow protection pieces 102a is three, and the three flow protection pieces 102a are distributed on the top of the reinforcing ring 102.
[0037] Further, the number of the vertical rods 102a-3 is three, and the three vertical rods 102a-3 are distributed around the outside of the flow pipe 102a-2a.
[0038] Further, the bottom of the drain pipe 102a-2a is in communication with the inner cavity of the receiving hopper 102a-2, and the inner diameter of the top of the inner cavity of the receiving hopper 102a-2 is greater than the inner diameter of the straight pipe 102a-1.
[0039] It should be noted that the warning control member 101b includes a controller, a buzzer fixedly installed on the controller, and a battery installed inside the controller, wherein the flow sensor 102a-2a1 is electrically connected to the controller, and the detection signal of the flow sensor 102a-2a1 is transmitted to the controller, and the controller can control the working state of the buzzer;
[0040] The inside of the transition pipe 101 and the reinforcing ring 102 are fixedly embedded with PVDF plastic, which has excellent mechanical properties and can achieve internal reinforcement, thereby improving the overall strength of the transition pipe 101 and the reinforcing ring 102;
[0041] By setting the external thread joint 101a, the liquid system pipeline can be conveniently communicated with the outside, thereby meeting the hydraulic oil transmission requirement. By setting the reinforcing ring 102, the installation requirement of the three drain protection members 102a can be met at the same time. By setting the straight pipe 102a-1, the receiving hopper 102a-2 and the reinforcing ring 102 can be communicated, and the displacement space requirement of the sealing seat 102a-3b can be met. By setting the receiving hopper 102a-2, the installation requirement of the drain pipe 102a-2a can be met, and the receiving hopper 102a-2 has a larger transmission space than the sealing seat 102a-3b, so that the oil liquid can be guided to the drain pipe 102a-2a for discharge. By setting the drain pipe 102a-2a, the transmitted oil liquid can be guided and discharged. By setting the flow sensor 102a-2a1, the flow rate of the hydraulic oil flowing through the drain pipe 102a-2a can be monitored in real time. By setting the vertical rod 102a-3, the vertical rod 102a-3 can be installed through the receiving hopper 102a-2, thereby guiding the displacement of the sealing seat 102a-3b. By setting the spring 102a-3a, the sealing seat 102a-3b can be elastically supported, so that the sealing seat 102a-3b can be prevented from being randomly displaced under the action of external force. By setting the sealing seat 102a-3b, the sealing seat 102a-3b can be slidingly and sealingly installed in the straight pipe 102a-1, thereby preventing the hydraulic oil from being randomly transmitted outward.
[0042] In use, each component is in the initial installation state, first cooperate with the outer thread joint 101a and the pipeline in the hydraulic system can be communicated, can make the hydraulic oil normal flow through the outer thread joint 101a, transition pipe 101 and reinforcing ring 102, at the same time, due to the pressure of the hydraulic oil in the hydraulic system, the sealing seat 102a-3b can be displaced outwardly in the straight pipe 102a-1, and because the spring 102a-3a elastically supports the sealing seat 102a-3b, the sealing seat 102a-3b can be maintained in the straight pipe 102a-1 under normal hydraulic system, when the hydraulic system appears unexpected and the transmission pressure of the hydraulic oil is too large, the sealing seat 102a-3b will be further driven to displace outwardly, the spring 102a-3a will be further compressed, until the sealing seat 102a-3b enters the receiving hopper 102a-2, so that the hydraulic oil enters the receiving hopper 102a-2 through the gap between the sealing seat 102a-3b and the receiving hopper 102a-2, and finally is discharged through the drain pipe 102a-2a, completing the safety pressure relief, at this time, the flow sensor 102a-2a1 detects the passage of the hydraulic oil, generates a flow signal, and the signal is transmitted to the controller in the warning control 101b, the buzzer is controlled to work by the controller to warn and remind, in actual use, due to unexpected factors, the hydraulic oil pressure is not the same, and because the three straight pipes 102a-1 are of different lengths, when the sealing seat 102a-3b in the shorter straight pipe 102a-1 is placed in the receiving hopper 102a-2, single-point pressure relief can be completed, the high-pressure hydraulic oil will continue to drive the sealing seat 102a-3b in the medium-length straight pipe 102a-1 to slide, until double-point pressure relief is completed, and similarly, when the internal pressure of the hydraulic oil is higher, the sealing seat 102a-3b in the longer straight pipe 102a-1 is placed in the receiving hopper 102a-2 to complete three-point pressure relief, meeting the needs of various safety pressure relief protection, and the explosion-proof performance is better.
[0043] In summary, by setting the reinforcing ring 102 and the pressure relief protection 102a, when the hydraulic system is unexpectedly high pressure, the hydraulic oil will push the sealing seat 102a-3b to automatically displace outwardly, the spring 102a-3a is compressed, until the sealing seat 102a-3b is placed in the receiving hopper 102a-2, so that the hydraulic oil enters the receiving hopper 102a-2 and is discharged by the drain pipe 102a-2a, and because the straight pipes 102a-1 are of different lengths, different high pressures in the hydraulic system can make the hydraulic oil be shunted and discharged through different positions of the drain pipe 102a-2a, which is more in line with the actual use requirements.
[0044] It is important to note that the construction and arrangements of the application shown in the various exemplary embodiments are illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications can be made to the embodiments without departing from the novel teachings and advantages of the subject matter described herein. For example, elements described as integrated in a single unit can be separated, elements described as separate can be integrated, and the position, number, shape, and arrangements of elements can be varied. Accordingly, all such modifications are intended to be included within the scope of the present inventive subject matter. The order or sequence of any process or method steps can be varied or re-sequenced without departing from the general nature of the claims. Any "means plus function" clauses are intended to cover the structures described herein as performing the recited functionality and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes, and omissions can be made in the design, operating conditions, and arrangement of the exemplary embodiments without departing from the scope of the present inventive subject matter. Accordingly, the present inventive subject matter is not limited to the particular embodiments described and illustrated herein, but extends to equivalents of which the foregoing describes are intended to cover.
[0045] Furthermore, in order to provide a concise description of the exemplary embodiments, not all features of an actual implementation can be described (i.e., those pertaining to the
[0046] It is understood that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions can be made. Such development efforts can inevitably lead to a number of substitutions, modifications, changes, and omissions of parts illustrated as having a specific configuration. Such are the natural consequences of research and development efforts, and
[0047] It should be noted that the above examples are intended to illustrate the technical solutions of the present application but not limit the present application, and although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the present application, and all should be included in the scope of the claims of the present application.
Claims
1. An explosion-proof structure for a hydraulic device transition joint, characterized by: Including, The transition transmission assembly (100) includes a transition pipe (101) and a reinforcing ring (102), the outer end of the transition pipe (101) is fixedly connected with an external thread joint (101a), the surface of the transition pipe (101) is inlaidly installed with a warning control piece (101b), the surface of the reinforcing ring (102) is throughly installed with a leakage protection piece (102a), the leakage protection piece (102a) includes a straight pipe (102a-1), a receiving hopper (102a-2) and a vertical rod (102a-3), the center of the top of the receiving hopper (102a-2) is fixedly inlaid with a leakage pipe (102a-2a), the surface of the leakage pipe (102a-2a) is sleevedly installed with a flow sensor (102a-2a1), the surface of the vertical rod (102a-3) is sleeved with a spring (102a-3a), and the bottom of the vertical rod (102a-3) is fixedly connected with a sealing seat (102a-3b).
2. The explosion-proof structure for a hydraulic device transition joint according to claim 1, characterized by: The number of the transition pipe (101) is two, and the transition pipe (101) is in communication with the reinforcing ring (102).
3. The explosion-proof structure for a hydraulic device transition joint according to claim 1 or 2, characterized by: The outer ring of the straight pipe (102a-1) is fixedly connected with the reinforcing ring (102), and the bottom of the straight pipe (102a-1) is in communication with the inner cavity of the reinforcing ring (102).
4. The explosion-proof structure for a hydraulic device transition joint according to claim 3, characterized by: The top of the straight pipe (102a-1) is fixedly connected with the bottom of the receiving hopper (102a-2), and the straight pipe (102a-1) is in a communication state with the receiving hopper (102a-2).
5. The explosion-proof structure for a hydraulic device transition joint according to claim 4, characterized by: The end, away from the sealing seat (102a-3b), of the vertical rod (102a-3) penetrates the receiving hopper (102a-2) and is in sliding contact with the receiving hopper (102a-2) and is sealed.
6. The explosion-proof structure for a hydraulic device transition joint according to claim 5, characterized by: One end of the spring (102a-3a) is fixedly connected with the inner wall of the receiving hopper (102a-2), and the other end of the spring (102a-3a) is fixedly connected with the surface of the sealing seat (102a-3b).
7. The explosion-proof structure for a hydraulic device transition joint according to claim 6, characterized by: The sealing seat (102a-3b) is located in the straight pipe (102a-1), and the outer ring of the sealing seat (102a-3b) is in sliding contact with the inner wall of the straight pipe (102a-1) and is sealed.
8. The explosion-proof structure for a hydraulic device transition joint according to claim 7, characterized by: The number of the leakage protection piece (102a) is three, and the three straight pipes (102a-1) are of different lengths.
9. The explosion-proof structure for a hydraulic device transition joint according to claim 8, characterized by: The number of the vertical rod (102a-3) is three, and the three vertical rods (102a-3) are distributed around the outside of the leakage pipe (102a-2a).
10. The explosion-proof structure for a hydraulic device transition joint according to claim 9, characterized by: The bottom of the leakage pipe (102a-2a) is in communication with the inner cavity of the receiving hopper (102a-2), and the inner diameter of the top of the inner cavity of the receiving hopper (102a-2) is greater than the inner diameter of the straight pipe (102a-1).