Handheld detection device
By incorporating support wheels into the handheld testing device and aligning their arrangement perpendicular to the rolling shaft, the problem of unstable testing direction and distance was resolved, thereby improving the accuracy and efficiency of boiler water-cooled wall testing.
Patent Information
- Application Number
- CN202422949369.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Existing handheld detectors cannot guarantee the detection direction and distance when inspecting boiler water-cooled walls, resulting in inaccurate detection results.
A handheld testing device was designed, including a grip rod and a testing unit. The testing unit is equipped with at least two support wheels, and the arrangement direction of the support wheels is perpendicular to the rolling shaft to ensure that the distance between the testing unit and the boiler water-cooled wall and the testing direction remain unchanged. The design of the support wheels improves the testing accuracy.
It achieves stability in detection direction and distance, improves detection accuracy and efficiency, and ensures the reliability of detection results.
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Figure CN223524923U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of boiler water wall maintenance, and particularly relates to a handheld detection device. BACKGROUND
[0002] Impurities on a large boiler water wall need to be detected to ensure stable operation of the boiler.
[0003] Currently, a handheld detector is usually used for detection, and the handheld detector in the related art cannot guarantee a detection direction and a detection distance during detection, so that a detection result is inaccurate and thus misjudgment is caused. CONTENT OF THE UTILITY MODEL
[0004] To overcome the problems in the related art, the present application provides a handheld detection device.
[0005] According to an embodiment of the present application, a handheld detection device comprises:
[0006] a holding rod;
[0007] a detection part arranged at one end of the holding rod, the detection part comprising a mounting assembly and a detection unit, the mounting assembly being used for connecting the detection unit and the holding rod;
[0008] The mounting assembly is provided with at least two supporting wheels, and the at least two supporting wheels are arranged along a first direction, and the first direction is perpendicular to a rolling axis of the supporting wheels.
[0009] In some embodiments, the mounting assembly comprises:
[0010] a first support used for mounting the detection unit and the supporting wheels;
[0011] a second support used for connecting the first support and the holding rod;
[0012] The first support and the second support are rotationally connected around a preset rotation axis, and an axis direction of the preset rotation axis is parallel to the rolling axis of the supporting wheels.
[0013] In some embodiments, the at least two supporting wheels arranged along the first direction are arranged on two sides of the preset rotation axis in the first direction.
[0014] In some embodiments, the supporting wheels are provided with magnets.
[0015] In some embodiments, the detection unit comprises a thickness measuring sensor, and a detection probe of the thickness measuring sensor is arranged between two adjacent supporting wheels.
[0016] In some embodiments, the detection unit further comprises a camera, the camera is connected with the first support, and an optical axis direction of the camera is towards the support wheel.
[0017] In some embodiments, along the first direction, the camera is located between the first support and the holding rod.
[0018] In some embodiments, the second support comprises a first part and a second part, along a rotation axis direction of the support wheel, the first part and the second part are separately arranged on two sides of the first support.
[0019] The camera is arranged between the first part and the second part.
[0020] In some embodiments, the mounting assembly further comprises a third support, the third support is detachably connected with the first support.
[0021] The detection unit further comprises a laser radar, the laser radar is arranged on the third support.
[0022] In some embodiments, an end of the holding rod away from the detection part is provided with a display screen, the display screen is electrically connected with the detection part.
[0023] The technical scheme provided by the embodiments of the present application can have the following beneficial effects: by arranging the support wheel in the detection part, and arranging the two support wheels in a direction perpendicular to the rolling axis of the support wheel, during the detection process, the at least two support wheels can keep the distance between the detection part and the boiler water cooling wall unchanged, and also keep the detection direction of the detection part unchanged, which is beneficial to improve the detection accuracy.
[0024] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit the present application. BRIEF DESCRIPTION OF DRAWINGS
[0025] The accompanying drawings, which are incorporated into and form part of the specification, illustrate embodiments consistent with the present application and, together with the specification, serve to explain the principles of the present application.
[0026] Figure 1 is a schematic view of a handheld detection device according to an exemplary embodiment.
[0027] Figure 2 is Figure 1 is an enlarged view of area A in
[0028] Figure 3 is a schematic view of a detection part according to an exemplary embodiment.
[0029] REFERENCE NUMERALS:
[0030] 10, holding rod;
[0031] 20, detection part;
[0032] 21, mounting assembly; first support 211; second support 212; first part 2121; second part 2122; third support 213; support wheel 214;
[0033] 22, detection unit; 221, thickness measuring sensor; 222, camera; 223, laser radar;
[0034] 30, display screen. DETAILED DESCRIPTION
[0035] The exemplary embodiments will be described in detail herein with reference to the accompanying drawings. In the following description, unless otherwise indicated, like numbers in the different drawings represent similar or analogous elements. The following exemplary embodiments described in the following description are not meant to represent all embodiments consistent with the present application. Rather, they are merely examples of apparatuses and methods consistent with some aspects of the present application as detailed in the appended claims.
[0036] To solve the problems in the related art, the present application provides a handheld detection device. The handheld detection device includes a holding rod and a detection part. The detection part is arranged at one end of the holding rod. The detection part includes a mounting assembly and a detection unit. The mounting assembly is used to connect the detection unit and the holding rod. The mounting assembly is provided with at least two support wheels. The at least two support wheels are arranged along a first direction. The first direction is perpendicular to the rolling axis of the support wheels. In the present application, the support wheels are arranged in the detection part. The arrangement direction of the two support wheels is perpendicular to the rolling axis of the support wheels. During the detection process, the at least two support wheels can keep the distance between the detection part and the boiler water cooling wall unchanged. In addition, the detection direction of the detection part can also be kept unchanged. This is beneficial to improve the detection accuracy.
[0037] According to an exemplary embodiment of the present application, as shown in Figure 1 The present embodiment provides a handheld detection device. The handheld detection device can be operated in a handheld manner to detect defects of the boiler water cooling wall. The defects include, for example, thickness reduction, existence of impurities on the surface, etc.
[0038] As shown in Figure 2 and Figure 3 The handheld detection device includes a holding rod 10. The holding rod 10 has a holding function. The holding rod 10 can be made of a material with low density and high strength, such as various alloy parts or composite fiber materials. In some alternative embodiments, the holding rod 10 has a length adjusting function. For example, the holding rod 10 can be a telescopic tube in which multiple cylindrical structures are nested in sequence.
[0039] As shown in Figure 2 and Figure 3 , the handheld detection device comprises a detection part 20 arranged at one end of the holding rod 10, the detection part 20 comprises a mounting assembly 21 and a detection unit 22, the mounting assembly 21 is used to connect the detection unit 22 and the holding rod 10. The specific detection method of the detection part 20 in the embodiment is not limited, such as ultrasonic and visual methods.
[0040] As shown in Figure 2 and Figure 3 , the mounting assembly 21 is provided with at least two supporting wheels 214, which are used to support the mounting assembly 21, so that the mounting assembly 21 and the detection unit 22 mounted thereon always maintain a certain distance from the boiler water wall to meet the use requirements that the detection unit 22 can accurately detect. Referring to Figure 3 , in the first direction (x direction shown in Figure 3 ), the at least two supporting wheels 214 are arranged along the first direction, and the first direction is perpendicular to the axis direction of the rolling shaft of the supporting wheel 214. During use, the at least two supporting wheels 214 arranged along the first direction can be attached to the boiler water wall, so that the detection unit 22 always maintains the same relative posture with the boiler water wall, that is, the detection unit 22 can always maintain the same detection direction to detect defects. Here, it should be noted that during detection, the first direction can be the axial direction of the pipe to be detected, or the tangential direction of the pipe to be detected.
[0041] Exemplarily, the detection unit 22 can detect the thickness of the boiler water wall. When detecting the thickness, it is necessary to ensure that the detection direction is along the radial direction of the boiler water wall. The mounting assembly provided in the embodiment has at least two supporting wheels 214 arranged along the first direction, so as to ensure that the detection direction is always directed to the axis of the pipe to be detected.
[0042] In the embodiment, by arranging the supporting wheels in the detection part, and the arrangement direction of the two supporting wheels being perpendicular to the rolling shaft of the supporting wheel, during detection, the at least two supporting wheels can keep the distance between the detection part and the boiler water wall unchanged, and also can keep the detection direction of the detection part unchanged, which is beneficial to improve the detection accuracy.
[0043] In one exemplary embodiment, as shown in Figure 1As shown, the embodiment of the present application provides a handheld detection device, which comprises a holding rod and a detection part, the detection part is arranged at one end of the holding rod, the detection part comprises a mounting assembly and a detection unit, the mounting assembly is used for connecting the detection unit and the holding rod, the mounting assembly is provided with at least two supporting wheels, the at least two supporting wheels are arranged along a first direction, and the first direction is perpendicular to the rolling axis of the supporting wheels.
[0044] In the embodiment, as shown in Figure 2 and Figure 3 , the mounting assembly 21 comprises a first support 211 and a second support 212, the first support 211 is used for mounting the detection unit 22 and the supporting wheel 214, the second support 212 is used for connecting the first support 211 and the holding rod 10, and the first support 211 and the second support 212 are rotationally connected around a preset rotation axis, and the axis direction of the preset rotation axis is parallel to the rolling axis of the supporting wheel 214. By rotationally connecting the first support 211 and the second support 212, when the operator continuously moves the detection part 20 on the boiler water cooling wall by pushing the detection part 20 through the holding rod 10 during use, the included angle between the extension direction of the holding rod 10 and the detection direction of the detection part 20 can be changed, and the detection direction of the detection part 20 can be kept unchanged without changing the holding mode of the user, thereby improving the detection accuracy and the detection efficiency.
[0045] Among them, as shown in Figure 2 and Figure 3 , the at least two supporting wheels 214 arranged along the first direction (x direction shown in Figure 3 ) are arranged on both sides of the preset rotation axis in the first direction. It can be determined that during use, the operator applies a force to the detection part 20 through the holding rod 10 to make the detection part 20 close to the boiler water cooling wall, and the action point of the holding rod 10 on the first support 211 through the second support 212 is located between the two supporting wheels 214, so that the two supporting wheels 214 can be tightly attached to the boiler water cooling wall, and the detection direction of the detection unit 22 can be kept unchanged.
[0046] Among them, as shown in Figure 2 and Figure 3 , the supporting wheel 214 is provided with a magnet, and the magnet arranged in the supporting wheel 214 can make the supporting wheel 214 always adsorb on the boiler water cooling wall, so as to ensure that the detection unit 22 always maintains the correct detection direction.
[0047] In one example embodiment, as shown in Figure 1 and Figure 2As shown, the embodiment of the present application provides a handheld detection device, the handheld detection device comprises a holding rod and a detection part, the detection part is arranged at one end of the holding rod, the detection part comprises a mounting assembly and a detection unit, the mounting assembly is used for connecting the detection unit and the holding rod, the mounting assembly 21 is provided with at least two supporting wheels, the at least two supporting wheels are arranged along a first direction, and the first direction is perpendicular to the rolling shaft of the supporting wheel.
[0048] In the embodiment, as shown in Figure 2 and Figure 3 , the detection unit 22 comprises a thickness measuring sensor 221, and the detection probe of the thickness measuring sensor 221 is located between the two adjacent supporting wheels 214. The thickness measuring sensor 221 is in the form of an ultrasonic thickness measuring sensor 221, which needs to be perpendicular to the boiler water wall during thickness detection. By arranging the detection probe of the thickness measuring sensor 221 between the two supporting wheels 214, the two supporting wheels 214 support the thickness measuring sensor 221, so that the detection direction of the thickness measuring sensor 221 is always perpendicular to the boiler water wall.
[0049] As shown in Figure 2 and Figure 3 , the detection unit 22 further comprises a camera 222, the camera 222 is connected with the first support 211, and the optical axis direction of the camera 222 faces the supporting wheel 214, so that the camera 222 can shoot image information of the supporting wheel 214. The end of the holding rod 10 away from the detection part 20 is provided with a display screen 30, the display screen 30 is electrically connected with the camera 222 of the detection part 20, and the user can confirm whether the supporting wheel 214 is attached with stains and impurities causing the change of the wheel diameter of the supporting wheel 214 through the image on the display screen 30. When it is found that the surface of the supporting wheel 214 is attached with stains and impurities, the handheld detection device can be taken out and the supporting wheel 214 can be cleaned before detection. In addition, the camera 222 can also collect image information of the surface of the boiler water wall, and the user can confirm the situation of the surface of the boiler water wall, such as whether there are impurities and the current movement position of the detection part 20, by observing the collected image through the display screen 30.
[0050] As shown in Figure 3 , along the first direction (x direction shown in Figure 3 ), the camera 222 is arranged between the first support 211 and the holding rod 10. As shown in Figure 3 , it can be determined that along the detection direction of the camera 222 (x direction shown in Figure 3 ), the camera 222 is arranged behind the first support 211, so that the first support 211 can provide protection for the camera 222 to avoid the optical axis direction of the camera 222 changing or being damaged due to external impact during movement.
[0051] Wherein, referring to Figure 2 The second support 212 comprises a first part 2121 and a second part 2122, which are arranged on two sides of the first support 211 along the rotation axis direction of the support wheel 214, and the camera 222 is arranged between the first part 2121 and the second part 2122, so that the first part 2121 and the second part 2122 can provide protection for the camera 222.
[0052] Wherein, as shown in Figure 2 and Figure 3 , the mounting assembly 21 further comprises a third support 213, which is detachably connected with the first support 211, such as fastener (such as screw) connection or clamping connection.
[0053] Referring to Figure 2 and Figure 3 , the detection unit 22 further comprises a laser radar 223, which is arranged on the third support 213, and the third support 213 is arranged on the side of the first support 211 away from the second support 212, that is, along the x direction shown in Figure 3 , the laser radar 223 is arranged at the most front, and the laser radar 223 is a radar system for detecting the position and shape of the target by emitting a laser beam, and the working principle of the laser radar 223 is to emit a detection signal (laser beam) to the target, and then compare the received signal (target echo) reflected from the target with the emitted signal, that is, the relevant information of the target can be obtained, such as target distance, shape and other parameters. In the embodiment, by arranging the laser radar 223 at the most front, the structure of the detection part 20 itself can be avoided to affect the detection laser.
[0054] Other embodiments of the application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. It is intended that the application be limited only by the scope of the claims, including any appropriate equivalents. The specification and examples are to be construed as merely exemplary and illustrative of the broader aspects of the application. It is intended that the true scope of the application be defined only by the claims.
[0055] It should be understood that the application is not limited to the precise construction that has been described above and shown in the accompanying drawings, and that various modifications and changes can be made by those skilled in the art without departing from the scope of the application. The scope of the application is to be defined only by the claims appended hereto.
Claims
1. A hand-held detection device, characterized in that, The utility model relates to a kind of detection device, including: A holding rod; Detection part is arranged at one end of the holding rod, and the detection part includes mounting assembly and detection unit, and the mounting assembly is used to connect the detection unit with the holding rod; Wherein, the mounting assembly is provided with at least two support wheels, and the at least two support wheels are arranged along a first direction, and the first direction is perpendicular to the rolling axis of the support wheel.
2. The handheld detection device of claim 1, wherein, The mounting assembly includes: First support, for installing the detection unit and the support wheel; Second support, for connecting the first support with the holding rod; The first support and the second support are rotationally connected around preset rotation axis, and the axis direction of the preset rotation axis is parallel to the rolling axis of the support wheel.
3. The handheld detection device of claim 2, wherein, The at least two support wheels arranged along the first direction are separately arranged on both sides of the preset rotation axis in the first direction.
4. The handheld detection device of claim 2 or 3, wherein, The support wheel is provided with a magnet.
5. The handheld detection device of claim 2, wherein, The detection unit includes thickness measuring sensor, and the detection probe of the thickness measuring sensor is arranged between adjacent two support wheels.
6. The handheld detection device of claim 5, wherein, The detection unit also includes camera, and the camera is connected with the first support, and the optical axis direction of the camera is towards the support wheel.
7. The handheld detection device of claim 6, wherein, Along the first direction, the camera is located between the first support and the holding rod.
8. The handheld detection device of claim 7, wherein, The second support includes first part and second part, and along the rotation axis direction of the support wheel, the first part and the second part are separately arranged on both sides of the first support; The camera is arranged between the first part and the second part.
9. The handheld detection device of claim 2, wherein, The mounting assembly also includes third support, and the third support is detachably connected with the first support; The detection unit also includes laser radar, and the laser radar is arranged on the third support.
10. The handheld detection device of claim 1, wherein, The end of the holding rod away from the detection part is provided with a display screen, and the display screen is electrically connected with the detection part.