Light source module
By combining adhesive and sealing ring with a slot structure, the problem of large gap between lens and light source and complex snap-fit structure in existing LED light source modules is solved, achieving tight bonding and efficient light distribution, and improving product performance and appearance.
Patent Information
- Application Number
- CN202422574566.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-10-24
AI Technical Summary
Existing methods for fixing LED light source modules have drawbacks: the gap between the lens and the light source cannot be eliminated, affecting the size of the light-emitting surface and the light distribution efficiency; the snap-fit structure increases the module size and makes installation difficult; and the screw fixing structure requires additional parts and affects the appearance.
The lens assembly and heat sink are connected by an adhesive and sealing ring combined with a slot structure, and by positioning blind holes and pins, to achieve quick fixation and tight joint, reduce the gap between the lens and the light source, and improve light distribution efficiency and uniformity.
This achieves a tight connection between the lens and the light source, reduces the gap, improves light distribution efficiency and uniformity, simplifies the assembly process, and enhances the product's appearance and waterproof and dustproof performance.
Smart Images

Figure CN223525034U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to LED module technical field especially relates to a light source module. BACKGROUND
[0002] The present market LED light source module's assembly fixed generally adopts the following several ways: (1) screw fixed structure, that is, utilize screw to fix light source and lens on the radiator body, the advantage of this mode is that light source assembly is always fixed on the radiator, and the heat dissipation of light source is stable and reliable, the shortcoming is that lens is directly fixed on the radiator, and the relationship between light source and lens will depend on the structure of the radiator, and the dimensional tolerance in the manufacturing process of the radiator will affect the matching gap between light source and lens, so that the gap between the two cannot be eliminated, which not only reduces the light emitting surface size of light source, but also greatly affects the product appearance; (2) buckle fixed structure, that is, a plurality of outer buckles are formed on the lens module, and the lens module is clamped on the radiator body through the outer buckles, the advantage of this mode is convenient to assemble, but the disadvantage is that the buckle structure will increase the size of the whole module, which limits the application of some occasions with strict size requirements, at the same time, the buckle will increase the installation difficulty and mold cost in aspects of assembly process and mold forming, and the size of the buckle radiator installation part has strict requirements, most importantly, the tolerance of the buckle size will affect the matching gap between lens and light source, and the size of the matching gap will significantly affect the light distribution efficiency and uniformity; and (3) combined fixed mode of screw + outer buckle. SUMMARY
[0003] In view of the deficiencies in the prior art, the utility model provides a light source module, which aims to solve at least one or more technical problems existing in the prior art.
[0004] To achieve the above-mentioned purpose, the utility model provides a light source module, which comprises lens assembly, light source assembly and radiator which are stacked in sequence, wherein the radiator comprises a heat dissipation base plate, the heat dissipation base plate is provided with any one of positioning blind hole and pin column on the surface, and is provided with any one of clamping groove and boss in the circumferential direction; the lens assembly comprises a lens base plate, the lens base plate is correspondingly provided with any other one of positioning blind hole and pin column, and is provided with any other one of clamping groove and boss in the circumferential direction, the light source assembly comprises a light source base plate, and the light source base plate is provided with through hole corresponding to the positioning blind hole and / or pin column; wherein the positioning blind hole is filled with adhesive; in the case that the boss is engaged into the clamping groove, the pin column passes through the through hole and is connected to the positioning blind hole by the adhesive.
[0005] Preferably, the light source module of the present application can comprise a lens assembly, a light source assembly and a heat sink arranged in sequence, wherein the heat sink comprises a heat sink substrate having one or more positioning blind holes containing adhesive and a clamping groove arranged circumferentially; the light source assembly comprises a light source substrate having one or more through holes corresponding to the positioning blind holes; the lens assembly comprises a lens substrate having a pin column capable of being inserted into the positioning blind holes through the through holes and a boss arranged circumferentially and capable of being engaged to the clamping groove, wherein the pin column is connected to the positioning blind holes through the through holes by the adhesive when the boss is engaged to the clamping groove, so as to keep the light source assembly between the lens assembly and the heat sink.
[0006] Preferably, the clamping groove is embedded with a sealing rubber ring capable of contacting the boss and allowing the boss to be engaged to the clamping groove. In addition to using the pressure-sensitive adhesive capable of quick coagulation to bond and fix the heat sink and the lens assembly, compared with the screw or buckle fixing structure, the present application quickly aligns and positions the heat sink and the lens assembly by arranging the clamping groove and clamping block structure on the heat sink and the lens assembly, and uses the adhesive rubber ring arranged in the engagement gap to strengthen the connection stability of the heat sink and the lens assembly, while filling the engagement gap between the heat sink and the lens assembly by means of the rubber ring, thereby improving the waterproof and dustproof performance of the entire light source module.
[0007] Preferably, the heat sink substrate is arranged with one or more positioning portions, and the lens substrate and the light source substrate are respectively arranged with a first blind hole and a second blind hole corresponding to the positioning portions, so that the positioning portions are inserted into the first blind hole through the second blind hole. In addition to aligning and connecting the components of the light source module by means of the clamping groove and clamping block structure between the heat sink and the lens assembly, the positioning portion arranged on the heat sink substrate has the function of assembly, so that the installer can quickly keep the heat sink, the light source assembly and the lens assembly in vertical alignment, and limit the horizontal and / or vertical movement of the heat sink, the light source assembly and the lens assembly combined in sequence by means of the positioning portion.
[0008] Preferably, the lens substrate is arranged with a plurality of bosses pointing to the light source substrate and kept between the light source substrate and the lens substrate. In the present application, the plurality of bosses arranged on the surface of the lens substrate can be used to limit or define the relative distance between each light source on the light source substrate and each light transmission area on the lens substrate corresponding thereto, so as to avoid direct physical contact between the light source and the light transmission area from causing damage to each other, and the bosses help to keep the desired distance between the light source and the light transmission area, which helps to improve or improve the light distribution efficiency and uniformity of the light source, so as to allow the light source module of the present application to provide more significant lighting effect.
[0009] Preferably, the outer diameter of the pin column is less than or equal to the inner diameter of the through hole.
[0010] Preferably, the heat dissipation base plate is provided with a first wire hole allowing the power line to move, and the light source base plate is provided with a second wire hole corresponding to the first wire hole to allow the power line to pass through.
[0011] Preferably, the heat sink further comprises fixing portions formed on both sides of the heat dissipation base plate, and the fixing portions are provided with fixing holes for fixing the light source module to a mounting surface.
[0012] Preferably, the heat sink further comprises a plurality of fins arranged in gaps on a side of the heat dissipation base plate away from the light source base plate.
[0013] Preferably, the light source assembly further comprises a plurality of lamp beads arranged on the light source base plate, and the lens base plate is provided with a plurality of light transmission portions corresponding to the lamp beads.
[0014] Preferably, the light source module further comprises a waterproof joint, and one end of the power line passing through the waterproof joint is connected to the welding portion of the light source base plate in sequence through the first wire hole and the second wire hole.
[0015] The beneficial technical effects of the present application include:
[0016] The present application provides a light source module, compared with the prior art, the present application utilizes the characteristics of the adhesive that can quickly solidify, and cooperates with the clamping groove to quickly fix the lens assembly and the heat sink together, which is different from the fixing mode of the existing screws and buckles, and no additional parts are needed to fix the lens, the close engagement of the lens and the heat sink greatly reduces the cooperation gap between the lens and the light source, greatly improves the light distribution efficiency and uniformity; at the same time, the structure of the whole light source module is also more simple, so that the product appearance is better. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.
[0018] Figure 1 is an exploded view of the light source module provided by the present application;
[0019] Figure 2 is a structural schematic view of the light source module provided by the present application;
[0020] Figure 3 is a structural schematic view of the heat sink provided by the present application;
[0021] Figure 4 is a structural schematic view of the light source assembly provided by the present application;
[0022] Figure 5 is a structural schematic view of a lens assembly provided by an embodiment of the present application;
[0023] Figure 6 is a sectional view of a light source module provided by an embodiment of the present application.
[0024] Explanation of reference signs:
[0025] 1, lens assembly; 2, light source assembly; 3, sealing rubber ring; 4, adhesive; 5, heat sink; 6, waterproof joint; 7, power cord; 10, lens substrate; 11, light-transmitting part; 20, light source substrate; 21, lamp bead; 50, heat dissipation substrate; 51, fixing part; 52, fin; 101, boss; 102, pin column; 103, protruding block; 104, first blind hole; 201, through hole; 202, second blind hole; 203, second wire passing hole; 204, welding part; 501, positioning blind hole; 502, positioning part; 503, first wire passing hole; 504, clamping groove; 511, fixing hole. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical scheme and advantages of the embodiments clearer, the technical scheme of the embodiments will be described clearly and completely below in combination with the drawings in the embodiments. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.
[0027] The terms "first", "second", and the like in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described herein, and the objects distinguished by "first", "second", etc. are generally a category and do not limit the number of objects, for example, the first object can be one or more.
[0028] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixedly connected, or detachably connected, or integrally connected; it can be mechanically connected, or electrically connected; it can be directly connected, or indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0029] The light source module provided by the embodiments of the present application will be described in detail below in combination with the drawings, specific embodiments and application scenarios thereof.
[0030] As shown in Figures 1 to 6 , the light source module provided by the embodiments of the present application can include, from top to bottom, a lens assembly 1, a light source assembly 2 and a heat sink 5 arranged in sequence. The light source assembly 2 is arranged between the lens assembly 1 and the heat sink 5. The lens assembly 1 and the heat sink 5 can be fixed by the filled adhesive 4 and / or the sealing ring 3.
[0031] According to a preferred embodiment, as shown in Figure 3 , the heat sink 5 provided by the embodiments of the present application can include a heat dissipation substrate 50. The heat dissipation substrate 50 is configured as a plate-shaped structure with a set thickness. The heat dissipation substrate 50 is provided with a fixing part 51 at both ends in the length direction. The fixing part 51 can be formed integrally with the heat dissipation substrate 50 or fixed at both ends of the heat dissipation substrate 50. Further, the surface of the fixing part 51 is provided with one or more fixing holes 511. The one or more fixing holes 511 are configured to fit fasteners (such as screws), so that the light source module provided by the embodiments of the present application, including the heat sink 5, can be installed and fixed to the installation base, such as the ceiling, through the fixing holes 511 on the fixing part 51.
[0032] According to a preferred embodiment, as shown in Figure 3 , the surface of the heat dissipation substrate 50 is configured with a plurality of positioning blind holes 501 recessed in the thickness direction of the heat dissipation substrate 50. The plurality of positioning blind holes 501 are arranged at substantially equal intervals in the length direction and / or the width direction of the heat dissipation substrate 50. In some optional embodiments, the plurality of positioning blind holes 501 are arranged at different intervals from each other. Further, the positioning blind holes 501 on the surface of the heat dissipation substrate 50 are configured to be filled with the adhesive 4. As a non-limiting example, a preferred example of the adhesive 4 is pressure-sensitive adhesive.
[0033] According to a preferred embodiment, as shown in Figure 3 , the surface of the heat dissipation substrate 50 is further configured with one or more positioning parts 502. The one or more positioning parts 502 extend in the vertical direction from the surface of the heat dissipation substrate 50 to protrude from the mounting surface of the heat dissipation substrate 50 relative to the light source assembly 2. In particular, the positioning part 502 can be formed integrally with the heat dissipation substrate 50.
[0034] In the embodiments of the present application, one preferred example of the positioning portion 502 can be a positioning pin shaft. For example, a pair of positioning pin shafts can be provided. The pair of positioning pin shafts can be arranged on the surfaces of the two end portions of the heat dissipation substrate 50 in the length direction of the heat dissipation substrate 50. Alternatively, multiple pairs of positioning pin shafts can be arranged on multiple different positions on the surface of the heat dissipation substrate 50. It can be understood that multiple sets of positioning portions 502, i.e. positioning pin shafts, can be arranged on the surface of the heat dissipation substrate 50. The multiple sets of positioning pin shafts can be configured to be the same as or different from each other. For example, the outer diameter of one / one set of positioning pin shafts is different from the outer diameter of another / another set of positioning pin shafts.
[0035] According to a preferred embodiment, as shown in Figure 3 A first wire passing hole 503 is formed at the substantially central position of the heat dissipation substrate 50. The first wire passing hole 503 is configured to allow the power supply wire 7 for powering the light source assembly 2 to pass through to be mechanically and / or electrically connected to the light source assembly 2, such as being electrically connected to the lamp bead 21 of the light source assembly 2. It can be understood that the first wire passing hole 503 can also be formed at any other possible position of the heat dissipation substrate 50.
[0036] According to a preferred embodiment, as shown in Figure 3 A clamping groove 504 is configured to be continuously arranged around the heat dissipation substrate 50 in the circumferential direction of the heat dissipation substrate 50. The clamping groove 504 can be integrally recessed and formed in the thickness direction of the heat dissipation substrate 50 by the circumferential portion of the heat dissipation substrate 50. Preferably, the clamping groove 504 is configured to be used for filling the sealing rubber ring 3. As a non-limiting example, the sealing rubber ring 3 in the embodiments of the present application can be formed by condensation and solidification of liquid silicone, so that the sealing rubber ring 3 after solidification has adhesion performance.
[0037] In other embodiments, the clamping groove 504 in the circumferential direction of the heat dissipation substrate 50 can be configured to be discontinuously arranged, i.e. the clamping groove 504 can include multiple clamping groove units independently distributed in the circumferential direction of the heat dissipation substrate 50 with gaps. For example, one clamping groove 504 is configured on each of the four sides of the heat dissipation substrate 50. Alternatively, two or more clamping groove units are configured on each side edge of the heat dissipation substrate 50. Optionally, when multiple clamping groove units are distributed in the circumferential direction of the heat dissipation substrate 50, the multiple clamping groove units can have different clamping lengths from each other. Alternatively, the multiple clamping groove units can be distributed at different intervals from each other.
[0038] Referring to Figure 3In the embodiment, the bottom of the heat dissipation substrate 50, or the side of the heat dissipation substrate 50 facing away from the positioning blind hole 501 and facing the mounting surface, is provided with a plurality of fins 52 for dissipating heat of the light source assembly 2. The fins 52 extend from the surface of the heat dissipation substrate 50 in a direction substantially perpendicular to the heat dissipation substrate 50. Preferably, the plurality of fins 52 are arranged substantially uniformly along the length and / or width direction of the heat dissipation substrate 50. In other embodiments, one set / group of fins 52 has a design gap different from that of another set / group of fins 52.
[0039] According to a preferred embodiment, as shown in Figure 4 The light source assembly 2 provided by the embodiment can include a light source substrate 20 and a lamp bead 21. Specifically, the light source substrate 20 is a PCB substrate, and a plurality of LED lamp beads 21 are distributed substantially uniformly on the surface of the PCB substrate.
[0040] According to a preferred embodiment, as shown in Figure 4 The surface of the light source substrate 20, especially the circumferential surface of the light source substrate 20, is provided with a plurality of through holes 201. The plurality of through holes 201 penetrate through the thickness direction of the light source substrate 20. Optionally, the plurality of through holes 201 are arranged substantially uniformly along the length direction and / or width direction of the light source substrate 20. Further, the plurality of through holes 201 are configured to correspond to the plurality of positioning blind holes 501 arranged on the heat dissipation substrate 50. In other words, each through hole 201 substantially overlaps with its corresponding positioning blind hole 501 to at least partially communicate.
[0041] According to a preferred embodiment, as shown in Figure 4 The surface of the light source substrate 20 is also provided with one or more second blind holes 202. The one or more second blind holes 202 respectively correspond to one or more positioning parts 502 (such as positioning pins) on the surface of the heat dissipation substrate 50, so that the one or more positioning parts 502 can respectively penetrate into the corresponding second blind holes 202.
[0042] It can be understood that the surface of the light source substrate 20 can be arranged with multiple sets of second blind holes 202. The multiple sets of second blind holes 202 can be configured to be the same as or different from each other. For example, the inner diameter of one set / group of second blind holes 202 is different from that of another set / group of second blind holes 202. In the embodiment, a pair of second blind holes 202 can be provided. The pair of second blind holes 202 can be arranged on the surface of the two ends of the length direction of the light source substrate 20. The pair of second blind holes 202 correspond to a pair of positioning parts 502 on the surface of the heat dissipation substrate 50. Alternatively, multiple pairs of second blind holes 202 can be arranged at multiple different positions on the surface of the light source substrate 20, but correspond to multiple pairs of positioning parts 502 on the surface of the heat dissipation substrate 50 respectively.
[0043] According to a preferred embodiment, the positioning portion 502 of the surface of the heat dissipation substrate 50 has a length greater than the thickness of the light source substrate 20, so that after passing through the second blind hole 202 on the surface of the light source substrate 20, a portion of the positioning portion 502 is on the side of the light source substrate 20 facing away from the heat dissipation substrate 50, that is, the positioning pin shaft portion protrudes out of the light source substrate 20.
[0044] According to a preferred embodiment, as shown in Figure 4 , a second wire passing hole 203 is formed at a substantially central position of the light source substrate 20. The second wire passing hole 203 is configured to allow the power supply wire 7 for powering the light source assembly 2 to pass through to be mechanically and / or electrically connected to the light source assembly 2, such as being electrically connected to the lamp beads 21 on the surface of the light source substrate 20. It can be understood that the second wire passing hole 203 can also be formed at any other possible position of the light source substrate 20. Generally, the second wire passing hole 203 is formed on the light source substrate 20 in a manner corresponding to the first wire passing hole 503 on the surface of the heat dissipation substrate 50.
[0045] According to a preferred embodiment, as shown in Figure 4 , a second wire passing hole 203 is formed at a substantially central position of the light source substrate 20. The second wire passing hole 203 is configured to allow the power supply wire 7 for powering the light source assembly 2 to pass through to be mechanically and / or electrically connected to the light source assembly 2, such as being electrically connected to the lamp beads 21 on the surface of the light source substrate 20. It can be understood that the second wire passing hole 203 can also be formed at any other possible position of the light source substrate 20. Generally, the second wire passing hole 203 is formed on the light source substrate 20 in a manner corresponding to the first wire passing hole 503 on the surface of the heat dissipation substrate 50.
[0046] According to a preferred embodiment, as shown in Figure 5 , the lens assembly 1 provided by the embodiments of the present application can include a lens substrate 10. A plurality of light-transmitting portions 11 corresponding to the lamp beads 21 on the light source substrate 20 are formed on the lens substrate 10. When the lens substrate 10, the light source substrate 20 and the heat dissipation substrate 50 are combined in sequence from top to bottom, the light-transmitting portions 11 of the lens substrate 10 are configured to allow the light generated by the lamp beads 21 to be emitted.
[0047] According to a preferred embodiment, as shown in Figure 5 , the lens substrate 10 is circumferentially formed with a boss 101 corresponding to the clamping groove 504 of the heat dissipation substrate 50. The boss 101 is configured to extend towards the side of the light source substrate 20 along the thickness direction thereof. When the lens assembly 1 and the heat sink 5 are joined, the boss 101 of the lens substrate 10 is aligned and inserted into the clamping groove 504 of the heat dissipation substrate 50. The clamping groove 504 of the heat dissipation substrate 50 can be pre-filled with a sealing ring 3. When the boss 101 of the lens substrate 10 is joined to the heat dissipation substrate 50 by virtue of the circumferential boss 101, the sealing ring 3 fills the joint gap between the lens substrate 10 and the heat dissipation substrate 50 to prevent water from entering.
[0048] In the embodiment of the present application, the connection between the lens assembly 1 and the heat sink 5 can be achieved only by the adhesive 4. Alternatively, the sealing ring 3 can also be formed by other materials having physical adhesion to cooperate with the adhesive 4 in the positioning blind hole 501 to enhance the connection stability between the lens assembly 1 and the heat sink 5. Thus, preferably, the connection between the lens assembly 1 and the heat sink 5 can be completed by the cooperation of the adhesive 4 and the sealing ring 3 having adhesion. The liquid silicone shown in the embodiment of the present application is only a non-limiting example for disclosure and should not be regarded as a specific limitation of the present application. In other embodiments, the sealing ring 3 can also be a commonly used waterproof gasket.
[0049] According to a preferred embodiment, as shown in Figure 5 The lens substrate 10 is configured with one or more pin columns 102 on the surface thereof. The one or more pin columns 102 extend along the thickness direction of the lens substrate 10 towards the side of the light source substrate 20. The one or more pin columns 102 are formed on the lens substrate 10 in a one-to-one correspondence with the one or more positioning blind holes 501 on the surface of the heat dissipation substrate 50 and the one or more through holes 201 on the surface of the light source substrate 20.
[0050] Specifically, when the lens assembly 1 and the heat sink 5 are joined, the lens substrate 10 is joined to the heat dissipation substrate 50 by means of the circumferential boss 101, and at the same time, the one or more pin columns 102 on the surface of the lens substrate 10 are respectively correspondingly passed through the one or more through holes 201 on the surface of the light source substrate 20, so that the one or more pin columns 102 are respectively correspondingly inserted into the one or more positioning blind holes 501 on the surface of the heat dissipation substrate 50, wherein the adhesive 4 is pre-filled in each positioning blind hole 501. The adhesive 4 is extruded by the pin column 102 to bond and fix the lens substrate 10 and the heat dissipation substrate 50.
[0051] According to a preferred embodiment, as shown in Figure 5 The lens substrate 10 is also configured with one or more first blind holes 104 on the surface thereof. The one or more first blind holes 104 correspond respectively to the one or more positioning portions 502 on the surface of the heat dissipation substrate 50 and the one or more second blind holes 202 on the surface of the light source substrate 20, so that each positioning portion 502 can pass through the corresponding second blind hole 202 and first blind hole 104 in sequence, thereby being aligned in the vertical direction to connect the heat sink 5, light source assembly 2 and lens assembly 1 in sequence.
[0052] Preferably, in the embodiment of the present application, a pair of first blind holes 104 can be provided. The pair of first blind holes 104 can be respectively arranged on the surface of the two end portions of the heat dissipation substrate 50 in the length direction. Further, the pair of first blind holes 104 correspond respectively to a pair of positioning portions 502 on the surface of the heat dissipation substrate 50 and a pair of second blind holes 202 on the surface of the light source substrate 20.
[0053] According to a preferred embodiment, as shown in Figure 5 The lens substrate 10 surface is also configured with one or more protrusions 103. The plurality of protrusions 103 are arranged substantially uniformly along the length and / or width direction of the lens substrate 10. For example, the plurality of protrusions 103 can be arranged adjacent to the light-transmitting portion 11 of the lens substrate 10, or between adjacent lens substrates 10. In particular, the protrusions 103 have the function of adjusting the distance between the light distribution unit (i.e. the light-transmitting portion 11) of the lens assembly 1 and the light source module 2, that is, when the lens substrate 10 is assembled onto the light source substrate 20 in a manner that the light-transmitting portion 11 and the lamp bead 21 correspond to each other, the protrusions 103 keep the distance between the lamp bead 21 and the light-transmitting portion 11 at a set or desired distance.
[0054] Referring to Figures 1 to 6 In assembling the light source module provided by the embodiments of the present application, the positioning portion 502 of the heat sink 5 is passed through the second blind hole 202 of the light source assembly 2 to position the light source assembly 2 on the receiving surface of the heat sink 5. Then, the power cord 7 is passed through the output end of the waterproof connector 6, sequentially through the first wire passing hole 503 of the heat sink 5 and the second wire passing hole 203 of the light source assembly 2, and connected to the positive and negative electrode welding positions of the light source assembly 2. The power cord 7 is arranged and tightened, and the waterproof connector 6 is fixed and locked. After functional testing is qualified, the adhesive 4 (such as pressure-sensitive adhesive) is filled in the positioning blind hole 501 on the surface of the heat sink 5, and the sealing rubber ring 3 (such as silicone) is filled in the clamping groove 504 around the heat sink 5. Then, the first blind hole 104 of the lens assembly 1 is aligned and sleeved to the positioning portion 502 of the heat sink 5, the pin column 102 of the lens assembly 1 is inserted into the positioning blind hole 501 of the heat sink 5 through the through hole 201 of the light source assembly 2 and extruded with the adhesive 4, at the same time, the protrusion 101 around the lens assembly 1 is clamped into the clamping groove 504 around the heat sink 5 and extruded with the sealing rubber ring 3, and the lens assembly 1 is compacted with the heat sink 5 as a whole, and the assembly is completed after standing for a set time.
[0055] Alternatively, in other alternative embodiments of the present application, the surface of the heat dissipation substrate 50 can be configured with one or more pin posts 102. The surface of the lens substrate 10 can be configured with one or more positioning blind holes 501 which are shaped to fit the pin posts 102. Thus, when the heat sink 5 and the lens assembly 1 are combined vertically, the one or more pin posts 102 on the surface of the heat dissipation substrate 50 can be correspondingly passed through the one or more through holes 201 on the surface of the light source substrate 20, so as to be correspondingly inserted into the one or more positioning blind holes 501 on the surface of the lens substrate 10, wherein each of the positioning blind holes 501 is pre-filled with the adhesive 4. In other words, the surface of the heat dissipation substrate 50 provided by the present application can be configured with any one of the positioning blind holes 501 and the pin posts 102, and the surface of the lens substrate 10 connected to the heat dissipation substrate 50 can be configured with any other one of the positioning blind holes 501 and the pin posts 102. Therefore, it can be understood that the arrangement of the positioning blind holes 501 and the pin posts 102 as shown in the drawings should not be considered as a specific limitation on the structure of the present application.
[0056] Further, in other alternative embodiments of the present application, the periphery of the heat dissipation substrate 50 can be configured with a boss 101 arranged around the heat dissipation substrate 50. The periphery of the lens substrate 10 can be configured with a clamping groove 504 which is shaped to fit the boss 101. Thus, when the heat sink 5 and the lens assembly 1 are combined vertically, the boss 101 on the periphery of the heat dissipation substrate 50 can be engaged into the clamping groove 504 on the periphery of the lens substrate 10, so as to align and connect the two, wherein the engagement gap between the boss 101 and the clamping groove 504 can be pre-filled with the sealing ring 3. In other words, the periphery of the heat dissipation substrate 50 provided by the present application can be configured with any one of the clamping groove 504 and the boss 101, and the periphery of the lens substrate 10 connected to the heat dissipation substrate 50 can be configured with any other one of the clamping groove 504 and the boss 101. Therefore, it can be understood that the arrangement of the clamping groove 504 and the boss 101 as shown in the drawings should not be considered as a specific limitation on the structure of the present application.
[0057] Similarly, in other optional embodiments of the present application, the positioning portions 502 can also be arranged on the surface of the lens substrate 10, and the first blind holes 104 corresponding to the positioning portions 502 can be arranged on the surface of the heat dissipation substrate 50. In this way, each of the positioning portions 502 on the surface of the lens substrate 10 can pass through the second blind holes 202 on the surface of the light source substrate 20 and the first blind holes 104 on the surface of the heat dissipation substrate 50 in sequence, so as to align the heat sink 5, the light source assembly 2 and the lens assembly 1 in sequence in the vertical direction. In other words, the heat dissipation substrate 50 provided by the present application can be configured with any one of the positioning portions 502 and the first blind holes 104, and the lens substrate 10 corresponding to the heat dissipation substrate 50 can be configured with any other one of the positioning portions 502 and the first blind holes 104. Therefore, it can be understood that the arrangement of the positioning portions 502 and the first blind holes 104 as shown in the drawings should not be regarded as a specific limitation on the structure of the present application.
[0058] That is, the present application also relates to a light source module, which comprises a lens assembly 1, a light source assembly 2 and a heat sink 5 arranged in sequence, wherein,
[0059] The heat sink 5 comprises a heat dissipation substrate 50, which is configured with any one of the positioning blind holes 501 and the pin columns 102, and is circumferentially configured with any one of the clamping grooves 504 and the bosses 101;
[0060] The lens assembly 1 comprises a lens substrate 10, which is configured with any other one of the positioning blind holes 501 and the pin columns 102, and is circumferentially configured with any other one of the clamping grooves 504 and the bosses 101,
[0061] The light source assembly 2 comprises a light source substrate 20, which has one or more through holes 201 corresponding to the positioning blind holes 501 and / or the pin columns 102;
[0062] The positioning blind holes 501 are filled with an adhesive 4;
[0063] In the case where the boss 101 is engaged into the clamping groove 504, the pin column 102 passes through the through hole 201 and is connected to the positioning blind hole 501 by means of the adhesive 4, so as to keep the light source assembly 2 between the lens assembly 1 and the heat sink 5.
[0064] It should be noted that, in the present text, the terms "comprises", "comprising", or any other variant thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements is not necessarily limited to those elements, but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element preceded by "comprises a" does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus that comprises the recited element.
[0065] Finally, it should be noted that the present application specification and drawings are illustrative rather than restrictive; although the present embodiments have been described in detail, those skilled in the art should understand that modifications can be made to the technical solutions described in the foregoing embodiments, or equivalent replacement can be made to part of the technical features; and such modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments. The present application specification contains multiple inventive concepts, such as "preferably", "according to a preferred embodiment", or "optionally", each of which indicates that the corresponding paragraph discloses an independent concept, and the applicant reserves the right to file a divisional application according to each inventive concept.
Claims
1. A light source module, comprising a lens assembly (1), a light source assembly (2) and a heat sink (5) arranged in sequence, characterized in that, the heat sink (5) comprises a heat sink substrate (50), the heat sink substrate (50) is configured with any one of a positioning blind hole (501) and a pin column (102) on the surface, and is configured with any one of a clamping groove (504) and a boss (101) on the circumference; the lens assembly (1) comprises a lens substrate (10), the lens substrate (10) is correspondingly configured with any other one of the positioning blind hole (501) and the pin column (102), and is correspondingly configured with any other one of the clamping groove (504) and the boss (101) on the circumference, the light source assembly (2) comprises a light source substrate (20), the light source substrate (20) has a through hole (201) corresponding to the positioning blind hole (501) and / or the pin column (102); wherein the positioning blind hole (501) is filled with an adhesive body (4); in the case that the boss (101) is engaged into the clamping groove (504), the pin column (102) passes through the through hole (201) and is connected to the positioning blind hole (501) by means of the adhesive body (4).
2. The light source module of claim 1, wherein The clamping groove (504) is embedded with a sealing rubber ring (3) capable of contacting the boss (101) and allowing the boss (101) to be engaged into the clamping groove (504).
3. The light source module of claim 1, wherein The heat sink substrate (50) is configured with one or more positioning portions (502), and the lens substrate (10) and the light source substrate (20) are respectively configured with a first blind hole (104) and a second blind hole (202) corresponding to the positioning portion (502), so that the positioning portion (502) is inserted into the first blind hole (104) through the second blind hole (202).
4. The light source module of claim 1, wherein The heat sink substrate (50) is configured with a first wire passing hole (503) allowing the power line (7) to move, and the light source substrate (20) is configured with a second wire passing hole (203) corresponding to the first wire passing hole (503) to allow the power line (7) to pass through.
5. The light source module of claim 1, wherein The outer diameter of the pin column (102) is less than or equal to the inner diameter of the through hole (201).
6. The light source module of claim 1, wherein A plurality of protrusions (103) are arranged on the lens substrate (10) with a gap, pointing to the light source substrate (20) and being kept between the light source substrate (20) and the lens substrate (10).
7. The light source module of claim 1, wherein The heat sink (5) further comprises a fixing portion (51) formed on both sides of the heat sink substrate (50), and the fixing portion (51) is configured with a fixing hole (511) for fixing the light source module to a mounting surface.
8. The light source module of claim 1, wherein, The heat sink (5) further comprises a plurality of fins (52) arranged with a gap on the side of the heat sink substrate (50) away from the light source substrate (20).
9. The light source module of claim 1, wherein, The light source assembly (2) further comprises a plurality of lamp beads (21) arranged on the light source substrate (20), and the lens substrate (10) is formed with a plurality of light transmission portions (11) corresponding to the lamp beads (21).
10. The light source module of claim 4, wherein, A waterproof joint (6) is further included, one end of the power line (7) passing through the waterproof joint (6) is connected to the welding part (204) of the light source substrate (20) in sequence via the first wire hole (503) and the second wire hole (203).