Verticality detector for positioning L-shaped plate
The perpendicularity measuring instrument, which uses an L-shaped plate for positioning, utilizes an air-bearing guide rail and a positioning plate to provide a horizontal reference, solving the parallelism problem when measuring workpieces with special shapes in existing technologies, and achieving high-precision perpendicularity measurement.
Patent Information
- Application Number
- CN202423172166.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing perpendicularity measuring instruments cannot guarantee that the measuring instrument is in the same parallel state as the workpiece being measured when measuring workpieces with special shapes, resulting in measurement errors.
The verticality measuring instrument using L-shaped plate positioning includes an air-bearing guide rail, an air-bearing platform, an L-shaped positioning plate, and a distance sensor. The L-shaped positioning plate positions the workpiece before measurement and provides a horizontal reference. Combined with a laser level and a high-precision marble air-bearing guide rail, it ensures that the measuring instrument is parallel to the workpiece, and the distance sensor is used for accurate measurement.
It enables accurate positioning of the workpiece before measurement, reduces measurement errors, ensures the accuracy and precision of measurement results, adapts to the measurement needs of various workpieces, and avoids errors caused by poor parallelism.
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Figure CN223525774U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to perpendicularity detection technical field, concretely is a kind of perpendicularity detector of L-shaped plate positioning. BACKGROUND
[0002] With the continuous development of industry, building, manufacturing and other fields, the demand for perpendicularity measurement is increasing, and the perpendicularity instrument industry shows a stable growth trend in market capacity. In the installation of large mechanical equipment, the frame construction of high-rise building and the production of precision instrument parts, the deviation of perpendicularity directly affects the stability of the whole structure, the operation performance of equipment and the quality standard of product. Traditional perpendicularity measuring tools, such as ruler, plummet, etc., although still have application in some simple scenes, but because of its limited measurement accuracy, inconvenient operation and large human factor interference, it is difficult to meet the needs of modern high-precision, large-scale production and construction.
[0003] Therefore, electronic perpendicularity measuring instrument is used at present, which can improve the measurement accuracy and automation degree to a certain extent. However, when measuring some workpieces with special shape, the existing perpendicularity detector cannot guarantee that it is in the same parallel state with the measured workpiece, which will cause error in measurement result and make the measurement result inaccurate.
[0004] Therefore, the utility model provides a kind of perpendicularity detector of L-shaped plate positioning to solve the generation of the above problems. UTILITY MODEL CONTENT
[0005] The utility model aims at providing a kind of perpendicularity detector of L-shaped plate positioning, to solve the problem that the existing perpendicularity detector cannot guarantee that it is in the same parallel state with the measured workpiece, which will cause error in measurement result.
[0006] The technical scheme adopted by the utility model to solve its technical problems is:
[0007] A kind of perpendicularity detector of L-shaped plate positioning, including air floating guide rail and air floating platform, the air floating platform is slidably connected on the air floating guide rail, the air floating guide rail is connected with baffle at both ends, the opposite side of the baffle is connected with L-shaped positioning plate, the bottom of the L-shaped positioning plate is connected with first distance measuring sensor;Positioning plate is connected on the air floating platform, measuring support is connected on the positioning plate, the measuring support is U-shaped, the measuring support is vertically arranged with the positioning plate, the inner side top of the measuring support is connected with second distance measuring sensor.
[0008] By adopting the above technical scheme, the workpiece can be positioned before measurement by L-shaped positioning plate, and horizontal reference is provided, so that the detector as a whole can reach parallel state with the workpiece, and measurement error caused by poor parallelism is avoided.
[0009] Further, two groups of anti-collision components are connected to the two ends of the air floating guide rail, and the anti-collision components correspond to the air floating platform.
[0010] By adopting the above technical scheme, the air floating platform can be effectively prevented from colliding, and unexpected situations caused by collision can be avoided.
[0011] Further, the air floating guide rail is made of high-precision marble, and the first distance measuring sensor and the first distance measuring sensor are both based on the air floating guide rail as a reference surface, and the flatness of the surface of the air floating guide rail is less than 0.01mm.
[0012] By adopting the above technical scheme, an accurate reference surface can be provided for subsequent measurement, measurement errors can be reduced, the measurement result is more accurate, and the air floating platform can be smoothly connected to the air floating guide rail.
[0013] Further, a laser level is arranged on one side of the L-shaped positioning plate, and the laser level is connected to the air floating guide rail.
[0014] By adopting the above technical scheme, a horizontal reference can be provided by the laser level to assist in determining that the L-shaped positioning plate is installed in a horizontal direction, and measurement errors caused by poor parallelism can be avoided.
[0015] Further, the positioning plate is detachably connected to the air floating platform, the measurement support is connected to the positioning plate through a lifting block, and the lifting block is longitudinally slidingly connected to the positioning plate.
[0016] By adopting the above technical scheme, adjustment is facilitated, and the flexibility and adaptability of the detector in use are enhanced.
[0017] Further, the measurement support includes a lower assembly, a connecting assembly and an upper assembly, the lower assembly is connected to the lifting block, the upper assembly is connected to the lower assembly through the connecting assembly, the lower assembly and the upper assembly are both slidingly connected to the connecting assembly, and the connecting assembly is connected to the upper assembly and the lower assembly through positioning bolts.
[0018] By adopting the above technical scheme, the height of the measurement support can be flexibly adjusted, a variety of workpieces can be measured, and the second distance measuring sensor on the measurement support can be at an appropriate height.
[0019] Further, an anti-friction pad is connected to the inner bottom of the lower assembly.
[0020] By adopting the above technical scheme, the detected workpiece can be prevented from contacting the lower assembly, friction can be reduced, scratching of the detected workpiece can be avoided, wear of the lower assembly can be reduced, long-term stable use of the instrument can be facilitated, and measurement accuracy can be maintained.
[0021] Compared with the prior art, the utility model has the beneficial effects that:
[0022] The utility model discloses can be positioned to workpiece before measuring to the L type locating plate first, and the horizontal reference is provided, makes detection appearance whole can reach parallel state with workpiece, avoids the parallelism of not good and causes the measurement error, and then the air floating platform drives the second distance measuring sensor and carries out distance measurement to the corresponding position on workpiece, obtains the distance numerical value of its in the vertical direction of workpiece and the position of measuring support, and the first distance measuring sensor of L type locating plate bottom carries out distance measurement to the workpiece placed on the air floating platform, guarantees the perpendicularity of workpiece and horizontal datum. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is the vertical view of the utility model Figure 1 ;
[0024] Figure 2 It is the partial enlarged view of A part of Figure 1 ;
[0025] Figure 3 It is the vertical view of the utility model Figure 2 ;
[0026] Figure 4 It is the partial enlarged view of B part of Figure 3 ;
[0027] Figure 5 It is the main view of the utility model;
[0028] In the drawing: 1, air floating guide rail;2, air floating platform;3, baffle;4, L type locating plate;5, first distance measuring sensor;6, locating plate;7, second distance measuring sensor;8, anti -collision subassembly;9, laser level meter;10, lifting block;11, measuring support;12, lower subassembly;13, connecting component;14, upper subassembly;15, locating bolt;16, anti -friction pad. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical scheme and advantage of the utility model embodiment more clear, the technical scheme in the utility model embodiment will be described clearly and completely below in conjunction with the drawings in the utility model embodiment, obviously, the described embodiment is a part of the embodiment of the utility model, instead of all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the ordinary skill in the art without making creative labor belong to the range of protection of the utility model.
[0030] In the present application, the terms "upper", "inner", "outer", "middle" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components must have a specific orientation, or be constructed and operated in a specific orientation.
[0031] As shown in Figure 1 and Figure 2 , a verticality detector for positioning L-shaped plate, comprising air floating guide rail 1 and air floating platform 2, air floating platform 2 is connected on air floating guide rail 1, both ends of air floating guide rail 1 are connected with baffle 3, opposite sides of baffle 3 are connected with L-shaped positioning plate 4, one side of L-shaped positioning plate 4 is provided with laser level 9, laser level 9 is connected on air floating guide rail 1; horizontal reference can be provided by laser level 9, which can assist in determining that L-shaped positioning plate 4 is installed in horizontal direction, so as to avoid measurement error caused by poor parallelism. The bottom of L-shaped positioning plate 4 is connected with first distance measuring sensor 5; first distance measuring sensor 5 measures the distance of workpiece placed on air floating platform 2, so as to ensure the verticality of workpiece and horizontal reference.
[0032] As shown in Figure 3 and Figure 4As shown, a positioning plate 6 is connected to the air-float platform 2, and a measuring bracket 11 is connected to the positioning plate 6. The measuring bracket 11 is U-shaped and is perpendicular to the positioning plate 6. A second distance sensor 7 is connected to the top inner side of the measuring bracket 11. The positioning plate 6 is detachably connected to the air-float platform 2. The measuring bracket 11 is connected to the positioning plate 6 via a lifting block 10, which slides longitudinally with the positioning plate 6. The workpiece whose verticality needs to be tested is then placed on the L-shaped positioning plate 4 of the air-float platform 2. The L-shaped positioning plate 4 provides initial positioning of the workpiece. Then, based on the actual dimensions of the workpiece, the height of the measuring bracket 11 is changed by adjusting the lifting block 10 to slide longitudinally along the positioning plate 6, thereby ensuring that the inner bottom side of the measuring bracket 11 is in contact with the workpiece. The measuring bracket 11 includes a lower component 12, a connecting component 13, and an upper component 14. The lower component 12 is connected to the lifting block 10, and the upper component 14 is connected to the lower component 12 via the connecting component 13. Both the lower component 12 and the upper component 14 are slidably connected to the connecting component 13. Positioning bolts 15 are connected to both the upper component 14 and the lower component 12 via the connecting component 13. The upper component 14 is slidably connected to the connecting component 13, and the positioning bolts 15 fix the position of the upper component 14, placing the second distance sensor 7 on the measuring bracket 11 at a suitable height. The air-floating platform 2 is then slidably connected to the air-floating guide rail 1, causing the air-floating platform 2 to drive the second distance sensor 7 to measure the distance to the corresponding position on the workpiece, obtaining the distance value between the workpiece and the position of the measuring bracket 11 in the vertical direction. The distance data measured by the first distance sensor 5 and the second distance sensor 7 are then transmitted to a connected data processing system for analysis and processing, ultimately yielding the overall verticality detection result of the workpiece. An anti-friction pad 16 is connected to the inner bottom of the lower component 12. This can prevent the workpiece being tested from contacting the lower component 12, reduce friction, avoid scratching the workpiece being tested, and also reduce wear on the lower component 12, which is conducive to the long-term stable use of the instrument and maintaining measurement accuracy.
[0033] like Figure 4 and Figure 5 As shown, two sets of anti-collision components 8 are connected to both ends of the air-bearing guide rail 1, and the anti-collision components 8 correspond to the air-bearing platform 2. The air-bearing guide rail 1 is made of high-precision marble. Both the first distance measuring sensor 5 and the air-bearing guide rail 1 use the air-bearing guide rail 1 as the reference surface, and the flatness of the surface of the air-bearing guide rail 1 is less than 0.01mm. This provides a precise reference surface for subsequent measurements, reduces measurement errors, and makes the measurement results more accurate. At the same time, the air-bearing platform 2 can smoothly slide and connect to the air-bearing guide rail 1.
[0034] The working process of this utility model is as follows:
[0035] Firstly, the workpiece to be detected for perpendicularity is placed on the L-shaped positioning plate 4 of the air floating platform 2, the workpiece is preliminarily positioned through the L-shaped positioning plate 4, then the height position of the measuring support 11 is changed by adjusting the lifting block 10 to slide along the positioning plate 6 according to the actual situation such as the size of the workpiece, then the bottom inner side of the measuring support 11 is attached to the workpiece, then the upper assembly 14 is slidingly connected with the connecting assembly 13, then the positioning bolt 15 fixes the position of the upper assembly 14, so that the second distance measuring sensor 7 on the measuring support 11 is at a suitable height, then the air floating platform 2 is slidingly connected on the air floating guide rail 1, then the air floating platform 2 drives the second distance measuring sensor 7 to measure the distance of the corresponding position on the workpiece, and the distance value of the workpiece in the vertical direction to the position where the measuring support 11 is located is obtained.
[0036] Meanwhile, the first distance measuring sensor 5 at the bottom of the L-shaped positioning plate 4 measures the distance of the workpiece placed on the air floating platform 2, so as to ensure the perpendicularity of the workpiece to the horizontal reference. Then the distance data measured by the first distance measuring sensor 5 and the second distance measuring sensor 7 is transmitted to the data processing system connected therewith, then the data is analyzed and processed, and finally the perpendicularity detection result of the whole workpiece is obtained.
Claims
1. A verticality detector for L-shaped plate positioning, comprising an air floating guide rail (1) and an air floating platform (2), characterized in that, The air floating platform (2) is connected on the air floating guide rail (1), both ends of the air floating guide rail (1) are connected with the baffle (3), opposite sides of the baffle (3) are connected with the L-shaped positioning plate (4), the bottom of the L-shaped positioning plate (4) is connected with the first distance measuring sensor (5); the positioning plate (6) is connected on the air floating platform (2), the measuring support (11) is connected on the positioning plate (6), the measuring support (11) is in U-shaped, the measuring support (11) is vertically arranged with the positioning plate (6), the inner top of the measuring support (11) is connected with the second distance measuring sensor (7).
2. The verticality detector for L-shaped plate positioning according to claim 1, wherein Both ends of the air floating guide rail (1) are connected with two groups of anti-collision components (8), the anti-collision components (8) correspond to the air floating platform (2).
3. The verticality detector for L-shaped plate positioning according to claim 1, wherein The air floating guide rail (1) is made of high-precision marble material, the first distance measuring sensor (5) and the first distance measuring sensor (5) are both based on the air floating guide rail (1) as the reference surface, the flatness of the surface of the air floating guide rail (1) is less than 0.01mm.
4. The verticality detector for L-shaped plate positioning according to claim 1, wherein One side of the L-shaped positioning plate (4) is provided with the laser level (9), the laser level (9) is connected on the air floating guide rail (1).
5. The verticality detector for L-shaped plate positioning according to claim 1, wherein The positioning plate (6) is detachably connected with the air floating platform (2), the measuring support (11) is connected with the positioning plate (6) through the lifting block (10), the lifting block (10) is longitudinally and slidably connected with the positioning plate (6).
6. The L-shaped plate positioning plumbness detector according to claim 5, wherein The measuring support (11) comprises a lower assembly (12), a connecting assembly (13) and an upper assembly (14), the lower assembly (12) is connected on the lifting block (10), the upper assembly (14) is connected with the lower assembly (12) through the connecting assembly (13), the lower assembly (12) and the upper assembly (14) are both slidably connected with the connecting assembly (13), the connecting assembly (13) is connected with the positioning bolt (15) corresponding to the upper assembly (14) and the lower assembly (12).
7. The L-shaped plate positioning perpendicularity detector according to claim 6, wherein The inner bottom of the lower assembly (12) is connected with the anti-friction pad (16).