Capacitor appearance detection tool

By designing a capacitor appearance inspection fixture, and utilizing a combination of pallets and loading plates, multi-faceted observation of capacitors was achieved, solving the problems of low efficiency in manual sorting and high cost in machine sorting, and improving inspection efficiency and accuracy.

CN223526257UActive Publication Date: 2025-11-07BEIJING QIXING FEIXING ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422105404.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-11-07
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

In the current capacitor production process, manual sorting is inefficient and prone to missed or incorrect inspections, while machine sorting is costly.

Method used

A capacitor appearance inspection fixture was designed, comprising a base, a tray, a label plate, and a loading plate assembly. By adjusting the angle of the tray and designing the loading plate, the capacitor can be observed from multiple sides and flipped over, and then inspected using an industrial microscope.

Benefits of technology

It improves the efficiency and accuracy of capacitor appearance inspection, reduces costs, avoids missed inspections, and is easy to operate.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223526257U_ABST
    Figure CN223526257U_ABST
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Abstract

The utility model relates to a capacitor appearance detection tool, which comprises a base, a supporting plate, a scale plate and a loading plate assembly, the scale plate is arranged on the side surface of the base; the supporting plate is arranged on the base, and the angle of the supporting plate can be adjusted on the base; the loading plate assembly can be placed on the supporting plate; a plurality of capacitors can be arranged on the loading plate assembly, and the observation angle can be adjusted on the base by means of the supporting plate. The base is of a one-fourth cylindrical frame structure. The two side faces of the base are in a quarter circle shape. Arc-shaped groove holes matched with the arc surfaces are formed in the two sides of the base; and the supporting plate is arranged on the cambered surface of the base. The capacitor appearance detection tool provided by the utility model is low in cost, improves the efficiency, is convenient to overturn, avoids leak detection, and can be adjusted according to needs.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to capacitor technical field, especially relate to a capacitor appearance detection tool. BACKGROUND

[0002] Capacitors need to be inspected one by one in production process and factory, and the defective products of capacitor body and electrode part are sorted out, and the existing patch capacitors are mostly sorted out by manual or machine, the patch capacitor product is small, and the types are many, the manual sorting takes a long time, and the eyes are tired, and there is a probability of missing detection and wrong detection in the sorting process. The machine automatic sorting speed is fast, but the equipment cost is high. CONTENT OF THE UTILITY MODEL

[0003] (I) technical problem to be solved

[0004] In view of the existing technical problem, the utility model provides a capacitor appearance detection tool.

[0005] (II) technical scheme

[0006] In order to achieve the above purpose, the main technical scheme of the utility model comprises:

[0007] A capacitor appearance detection tool, comprising: base, supporting plate, marker disc and loading plate assembly;

[0008] The marker disc is arranged on the side surface of the base;

[0009] The supporting plate is arranged on the base and can be adjusted in angle on the base;

[0010] The loading plate assembly can be placed on the supporting plate;

[0011] A plurality of capacitors can be arranged on the loading plate assembly, and the observation angle is adjusted on the base by the supporting plate.

[0012] Preferably, the base is a quarter cylindrical frame structure;

[0013] The two side surfaces of the base are quarter circular;

[0014] The two sides of the base have arc-shaped slot holes matched with the arc surface;

[0015] The supporting plate is arranged on the arc surface of the base.

[0016] Preferably, the marker disc is quarter circular;

[0017] The marker disc is provided with marker disc slot holes matched with the arc-shaped slot holes.

[0018] Preferably, the supporting plate comprises a plate body and a connecting assembly;

[0019] The plate body is in L-shaped structure;

[0020] The loading plate assembly can be placed on the L-shaped structure without falling off;

[0021] The connecting assembly is arranged on the back of the plate body and fixedly connected with the plate body;

[0022] The plate body can be fixedly arranged on the arc surface of the base by means of the connecting assembly.

[0023] Preferably, the connecting assembly comprises two connecting ears which are identical in structure;

[0024] One end of the connecting ear is fixedly connected with the plate body;

[0025] The other end of the connecting ear is provided with a screw connecting hole.

[0026] Preferably, the supporting plate further comprises knurled screws;

[0027] The knurled screws can pass through the index disc slot hole, the arc slot hole and be connected with the screw connecting hole of the connecting ear;

[0028] The plate body can be fixed or the angle of the plate body on the arc surface of the base can be adjusted by adjusting the tightness of the knurled screws.

[0029] Preferably, the side surface of the plate body is further provided with an indicating line;

[0030] The indicating line corresponds to the scale line on the index disc.

[0031] Preferably, the loading plate assembly comprises a first loading plate and a second loading plate;

[0032] The first loading plate and the second loading plate can be placed on the supporting plate;

[0033] The first loading plate and the second loading plate are both provided with loading grooves for placing the capacitors to be observed.

[0034] Preferably, the first loading plate is further provided with a positioning column and a slot;

[0035] The second loading plate is further provided with a positioning hole;

[0036] The second loading plate can be buckled on the first loading plate to avoid the capacitors in the loading grooves from falling off when the angle is turned over.

[0037] (Three) beneficial effects

[0038] 1, the tool structure is simple, convenient to operate.

[0039] 2, high disassembly efficiency;

[0040] 3, low cost, improve efficiency, convenient turnover, avoid missing, can be adjusted according to the need. BRIEF DESCRIPTION OF DRAWINGS

[0041] Figure 1 It is a side structure schematic view of the capacitor appearance detection tool provided by the utility model;

[0042] Figure 2 It is a structure schematic view of the capacitor appearance detection tool provided by the utility model;

[0043] Figure 3 It is a structure schematic view of the capacitor appearance detection tool provided by the utility model;

[0044] Figure 4 It is a structure schematic view of the capacitor appearance detection tool provided by the utility model;

[0045] Figure 5 It is a structure schematic view of the capacitor appearance detection tool provided by the utility model.

[0046]

BRIEF DESCRIPTION OF DRAWINGS

[0047] 1: base; 2: dial; 3: supporting plate; 4: knurled screw; 5: indicating line; 6: first charging plate; 7: positioning column; 8: positioning hole; 9: charging groove; 10: notch. DETAILED DESCRIPTION

[0048] In order to better explain the utility model, so as to facilitate understanding, the following will be combined with the drawings, through specific embodiment, the utility model is described in detail.

[0049] As Figures 1-5 Indicated: a capacitor appearance detection tool is disclosed in the embodiment, including: base 1, supporting plate 3, dial 2 and charging plate assembly.

[0050] The dial 2 is arranged on the side of the base 1, the supporting plate 3 is arranged on the base 1 and can be adjusted in angle on the base 1, the charging plate assembly can be placed on the supporting plate 3, a plurality of capacitors can be arranged on the charging plate assembly, and the observation angle is adjusted on the base 1 by the supporting plate 3.

[0051] In detail, the base 1 in the embodiment is a quarter-cylindrical frame structure; the two side faces of the base 1 are quarter-circular; the two sides of the base 1 have arc-shaped slot holes matching the arc faces; the supporting plate 3 is arranged on the arc face of the base 1.

[0052] The scale disc 2 is quarter-circular; the scale disc 2 is provided with scale disc slot holes matching the arc-shaped slot holes.

[0053] The supporting plate 3 in the embodiment comprises a plate body and a connecting assembly; the plate body is an L-shaped structure; the loading plate assembly can be placed on the L-shaped structure and will not slide off; the connecting assembly is arranged on the back of the plate body and is fixedly connected with the plate body; the plate body can be fixedly arranged on the arc face of the base 1 by means of the connecting assembly.

[0054] The connecting assembly comprises two connecting ears which are identical in structure; one end of the connecting ear is fixedly connected with the plate body; the other end of the connecting ear is provided with a screw connection hole.

[0055] The supporting plate 3 in the embodiment further comprises knurled screws 4; the knurled screws 4 can pass through the scale disc slot holes, the arc-shaped slot holes and be connected with the screw connection holes of the connecting ears; the plate body can be fixed or the angle of the plate body on the arc face of the base 1 can be adjusted by adjusting the tightness of the knurled screws.

[0056] The side face of the plate body is further provided with an indicating line 5; the indicating line 5 corresponds to the scale line on the scale disc 2.

[0057] It should be noted that the loading plate assembly comprises a first loading plate 6 and a second loading plate; the first loading plate 6 and the second loading plate can be placed on the supporting plate 3; the first loading plate 6 and the second loading plate are both provided with loading grooves 9 for placing the capacitors to be observed.

[0058] The first loading plate 6 is further provided with a positioning column 7 and a notch 10; the second loading plate is further provided with a positioning hole 8; the second loading plate can be buckled on the first loading plate 6 to avoid the capacitors in the loading grooves 9 from falling off when the angle is turned.

[0059] The scale disc 2 is installed on the left and right sides of the base 1 by means of screws or adhesion, etc.; the knurled screws 4 are passed through the base 1 to connect the supporting plate 3.

[0060] In practical application, the jig angle is adjusted: loosen the knurled screws 4 on both sides of the base 1, move the supporting plate 3, and make the indicating lines 5 on both sides of the supporting plate 3 correspond to the different scale positions on the dial plate 2, then tighten the knurled screws 4 on both sides of the base 1 to complete the adjustment of different angles. Loading: more capacitors are scattered on the loading plate, and the capacitors are scraped into the loading groove 9 by a brush or a scraper, and the excess capacitors are cleaned out of the loading plate. Inspection: place the first loading plate 6 or the second loading plate full of capacitors on the supporting plate 3 of the jig, adjust the angle of the jig to ensure that the corresponding surface of the capacitor is horizontal. Place the whole jig under the industrial microscope, and observe whether the current capacitor body and electrode part on the surface have defects. Move the industrial microscope and adjust the focus to observe all the capacitors on the first loading plate 6 or the second loading plate. Install the first loading plate 6 or the second loading plate with the loading groove 9 face to face, rotate 180°, place it on the supporting plate 3 of the jig, remove the first loading plate 6 or the second loading plate, and observe the second surface. Install the first loading plate 6 or the second loading plate with the loading groove 6 face to face, flip it, place it on the supporting plate 3 of the jig, remove the first loading plate 6 or the second loading plate, and observe the third surface. Install the first loading plate 6 or the second loading plate with the loading groove 6 face to face, rotate 180°, place it on the supporting plate 3 of the jig, remove the first loading plate 6 or the second loading plate, and observe the fourth surface.

[0061] The technical principles of the utility model are described above in combination with specific embodiments, and these descriptions are only for explaining the principles of the utility model and cannot be interpreted as limiting the protection scope of the utility model in any way. Based on the explanation herein, those skilled in the art can think of other specific embodiments of the utility model without any creative labor, and these embodiments will all fall within the protection scope of the utility model.

Claims

1. A capacitor appearance inspection tool characterized by comprising: The utility model relates to a detection tool for capacitor, which comprises a base, a supporting plate, a scale plate and a loading plate assembly. The scale plate is arranged on the side of the base. The supporting plate is arranged on the base and can be adjusted in angle on the base. The loading plate assembly can be placed on the supporting plate. A plurality of capacitors can be arranged on the loading plate assembly, and the observation angle can be adjusted on the base by the supporting plate.

2. The detection tool according to claim 1, wherein The base is in the form of a quarter-cylindrical frame structure. The two sides of the base are in the form of quarter-circles. The two sides of the base are provided with arc-shaped slots matching the arc surfaces. The supporting plate is arranged on the arc surface of the base.

3. The detection tool according to claim 2, wherein The scale plate is in the form of a quarter-circle. The scale plate is provided with scale plate slots matching the arc-shaped slots.

4. The detection tool according to claim 3, wherein The supporting plate comprises a plate body and a connecting assembly. The plate body is in the form of an L-shaped structure. The loading plate assembly can be placed on the L-shaped structure without falling off. The connecting assembly is arranged on the back of the plate body and fixedly connected with the plate body. The plate body can be fixedly arranged on the arc surface of the base by the connecting assembly.

5. The detection tool according to claim 4, wherein The connecting assembly comprises two connecting ears which are identical in structure. One end of each connecting ear is fixedly connected with the plate body. The other end of each connecting ear is provided with a screw connection hole.

6. The detection tool according to claim 5, wherein The supporting plate further comprises knurled screws. The knurled screws can pass through the scale plate slots, the arc-shaped slots and be connected with the screw connection holes of the connecting ears. The plate body can be fixed or adjusted in angle on the arc surface of the base by adjusting the tightness of the knurled screws.

7. The detection tool according to claim 6, wherein The side surface of the plate body is further provided with an indicating line. The indicating line corresponds to the scale line on the scale plate.

8. The detection tool according to claim 7, wherein The loading plate assembly comprises a first loading plate and a second loading plate. Both the first loading plate and the second loading plate can be placed on the supporting plate. Both the first loading plate and the second loading plate are provided with loading slots for placing the capacitors to be observed.

9. The detection tool according to claim 8, wherein The first loading plate is further provided with a positioning column and a notch. The second loading plate is further provided with a positioning hole. The second loading plate can be buckled on the first loading plate to avoid the capacitors in the loading slots from falling off when the angle is turned over. ​