Insertion core quick disassembly tool

By designing a quick-release tooling for the ferrule, and utilizing the ejector part composed of the handle and the ejector pin, the ceramic ferrule can be quickly disassembled, solving the problem of low disassembly efficiency in the existing technology, reducing labor intensity and supporting automated operation.

CN223526538UActive Publication Date: 2025-11-07DONGGUAN XIANGTONG PHOTOELECTRIC TECH
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Patent Information

Application Number
CN202423185743.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-11-07
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Existing technologies for disassembling ceramic ferrules are inefficient, labor-intensive, and difficult to disassemble efficiently.

Method used

A quick-release tool for ceramic inserts was designed, comprising a handle and an ejector part consisting of a row of ejector pins arranged in a straight line. The ejector pins abut against the ceramic inserts, and the row of ceramic inserts can be quickly disassembled by applying pressure with the handle.

Benefits of technology

The ceramic ferrule can be quickly disassembled through the coordinated action of a row of pins, which reduces the difficulty of disassembly, improves the efficiency of disassembly, and supports automated operation.

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Abstract

The utility model discloses a ferrule quick-dismounting tool which comprises a handle part and an ejection part composed of a row of ejector pins arranged in a straight line, the ejector pins are arranged on the handle part and used for abutting against ceramic ferrules, and the ejection part ejects the ceramic ferrules by means of the pressing effect of the handle part so that the row of ceramic ferrules can be dismounted through the ejection part. According to the invention, a row of ceramic ferrules are ejected out through a row of ejector pins arranged in a straight line, so that the ceramic ferrules can be quickly dismounted, the dismounting difficulty is reduced, and the dismounting efficiency is improved.
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Description

Technical Field

[0001] This application relates to the field of ceramic ferrule manufacturing technology, and more specifically, to a quick-release tooling for ferrules. Background Technology

[0002] Ceramic ferrules, also known as fiber optic ferrules, are small cylindrical ceramic tubes made of zirconium dioxide. They are hard, white, and have a fine texture. They are the most commonly used and numerous precision positioning components in fiber optic communication networks, frequently used in the manufacture of fiber optic connectors and the optical coupling of devices. Their main function is to achieve the physical connection of optical fibers (also known as cold splicing), ensuring the connection accuracy of the two fibers, and possessing good wear resistance and aging resistance.

[0003] After cold processing, the ceramic ferrules are placed in a ferrule tray and need to be disassembled and cleaned. In the existing technology, workers use a single pin to manually disassemble the ceramic ferrules one by one in the ferrule tray. The daily disassembly volume is about 20,000 pieces per worker, which is labor-intensive and inefficient.

[0004] Therefore, existing technologies need to be improved. Utility Model Content

[0005] The purpose of this application is to provide a quick-release tooling for ceramic ferrules, which aims to solve the technical problem of how to improve the disassembly efficiency of ceramic ferrules in the prior art.

[0006] To achieve the above objectives, the technical solution adopted in this application is as follows:

[0007] This application provides a quick-release tooling for ferrules, comprising:

[0008] handle part;

[0009] An ejector section consisting of a row of ejector pins arranged in a straight line is provided on the handle section. The ejector pins are used to abut against the ceramic insert. By means of the pressure applied by the handle section, the ejector section ejects the ceramic insert, thereby enabling the ejector section to disassemble a row of ceramic inserts.

[0010] In one embodiment, the heights of the pins arranged in a straight line are inconsistent.

[0011] In one embodiment, the ejector portion includes:

[0012] High-toothed section, the high-toothed section being disposed on the handle section;

[0013] The low teeth are disposed on the handle portion, and the low teeth are arranged alternately with the high teeth.

[0014] In an embodiment, the height difference between the high tooth part and the low tooth part is 0.5-1mm.

[0015] In an embodiment, the height of the high tooth part is 7-8mm, and the height of the low tooth part is 6.5-7.5mm.

[0016] In an embodiment, the handle part comprises:

[0017] A handle beam, one side of which is provided with a row of mounting grooves for mounting the ejector pin;

[0018] A groove through hole is provided on the side of the handle beam away from the mounting grooves, and the groove through hole is in communication with the mounting grooves.

[0019] In an embodiment, the handle part further comprises:

[0020] A handle connecting part is provided on the handle beam, and the handle connecting part is used for connecting with auxiliary equipment.

[0021] In an embodiment, the handle connecting part comprises:

[0022] A left clamping groove is provided on the left side of the handle beam;

[0023] A right clamping groove is provided on the right side of the handle beam.

[0024] In an embodiment, it further comprises:

[0025] A tooling base comprises a containing groove for containing a ferrule tray, and the ferrule tray is provided with an array of ceramic ferrules.

[0026] In an embodiment, the tooling base further comprises:

[0027] A base body is provided with the containing groove, and the containing groove is provided with a notch;

[0028] A groove opening is provided on the side of the base body away from the containing groove, and the groove opening is in communication with the containing groove.

[0029] The plug-in ferrule quick release tooling provided in the present application has at least the following beneficial effects:

[0030] The application discloses a plug core quick dismounting tool, which comprises a handle part and an ejection part composed of a row of straightly arranged ejecting pins, the ejecting pins are arranged on the handle part, the ejecting pins are used for abutting against ceramic plug cores, the ejection part ejects the ceramic plug cores by means of the pressure exertion of the handle part, so that the ejection part dismounts a row of the ceramic plug cores. BRIEF DESCRIPTION OF DRAWINGS

[0031] In order to more clearly illustrate the technical solutions in the embodiments of the application, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0032] Figure 1 The structure schematic diagram of the plug core quick dismounting tool provided by the embodiments of the application is shown in the figure.

[0033] Figure 2 The disassembly of the plug core quick dismounting tool provided by the embodiments of the application is shown in the figure.

[0034] Figure 3 The structure schematic diagram of the specific embodiment of the plug core quick dismounting tool provided by the embodiments of the application is shown in the figure.

[0035] Figure 4 The structure schematic diagram of the tool base provided by the embodiments of the application is shown in the figure.

[0036] In the figure, various reference signs are as follows:

[0037] 100, handle part; 200, ejection part; 300, tool base; 400, plug core tray; 110, handle cross beam; 120, groove through hole; 130, mounting groove; 140, handle connecting part; 141, left clamping groove; 142, right clamping groove; 210, ejecting pin; 220, high tooth part; 230, low tooth part; 310, base body; 320, containing groove; 330, groove opening; 340, notch. DETAILED DESCRIPTION

[0038] In order to make the technical problems, technical solutions and beneficial effects of the application more clearly understood, the following will further describe the application in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the application, and are not used to limit the application.

[0039] It should be noted that when a component is referred to as being "fixed" or "set" on another component, it can be directly or indirectly on the other component. When a component is referred to as being "connected" to another component, it can be directly or indirectly connected to the other component. The terms "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate the orientation or position shown in the drawings, and are only for the convenience of description, and cannot be understood as a limitation on the technical solutions. The terms "first", "second" are only for the convenience of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. The meaning of "a plurality of" is two or more, unless otherwise specifically limited.

[0040] Referring to Figure 1 The embodiment provides a plug core quick release tool, which comprises a handle part 100 and an ejection part 200 composed of a plurality of straightly arranged ejecting pins 210, the ejecting pins 210 are arranged on the handle part 100, the ejecting pins 210 are used for abutting against ceramic plug cores, and the handle part 100 is used for exerting pressure on the ejection part 200 to eject the ceramic plug cores, so that the ejection part 200 can be disassembled from the plurality of ceramic plug cores.

[0041] In the embodiment, the handle part 100 is provided with a plurality of straightly arranged ejecting pins 210, the distance between two adjacent ejecting pins 210 can be consistent with the distance between the ceramic plug cores on the plug core tray 400, that is, one ejecting pin 210 is aligned with one ceramic plug core, when the ceramic plug cores are disassembled, the plurality of straightly arranged ejecting pins 210 can simultaneously disassemble the plurality of ceramic plug cores, one row of ceramic plug cores can be disassembled at a time, the ceramic plug cores can be disassembled without being disassembled one by one, the disassembly efficiency can be greatly improved, and the disassembly difficulty can be reduced.

[0042] Therefore, the plurality of straightly arranged ejecting pins 210 are used for ejecting the plurality of ceramic plug cores, so that the ceramic plug cores can be quickly disassembled, the disassembly difficulty is reduced, and the disassembly efficiency is improved.

[0043] Specifically, referring to Figure 1 The heights of the plurality of straightly arranged ejecting pins 210 are inconsistent.

[0044] In the embodiment, the ejector pins 210 extrude the ceramic ferrules from the ferrule tray 400 by extrusion, the height of the ejector pins 210 refers to the length of the ejector pins 210 extending outward from the handle part 100. The inconsistent height refers to the inconsistent length of the ejector pins 210 extending outward from the handle part 100, and it can be understood that the ejector pins 210 with higher height are extruded first, and the ejector pins 210 with lower height are extruded later. For example, the number of the ejector pins 210 in one row is 20, and the ejector pins 210 in one row are arranged in a straight line, and the height of the ejector pins 210 is inconsistent, so that the ceramic ferrules can be extruded in batches according to the height, the pressing pressure can be reduced, and the disassembly difficulty can be reduced.

[0045] Specifically, referring to Figure 1 , the ejector part 200 comprises a high tooth part 220 and a low tooth part 230, the high tooth part 220 is arranged on the handle part 100, the low tooth part 230 is arranged on the handle part 100, and the low tooth part 230 and the high tooth part 220 are arranged in sequence and spaced apart.

[0046] In the embodiment, the high tooth part 220 refers to the relatively higher ejector pin 210, and the low tooth part 230 refers to the relatively lower ejector pin 210, and the low tooth part 230 and the high tooth part 220 are arranged in sequence and spaced apart, that is, one lower ejector pin 210 and one higher ejector pin 210 are arranged in sequence and spaced apart, so that the ceramic ferrules can be extruded in batches according to the height, the pressing pressure can be reduced, the force of the handle part 100 is uniform, the operation is simple, and the disassembly difficulty can be reduced.

[0047] Optionally, the height difference between the high tooth part 220 and the low tooth part 230 is 0.5-1mm.

[0048] The height difference between the high tooth part 220 and the low tooth part 230 is 0.5-1mm, so that the inertia of disassembling the high tooth part 220 can drive the low tooth part 230 to disassemble the ceramic ferrules, on the one hand, the pressing pressure can be reduced, and on the other hand, the continuity of pressing can be ensured, which is beneficial to continuous and balanced pressing, the operation is simple, and the disassembly difficulty can be reduced.

[0049] Optionally, the height of the high tooth part 220 is 7-8mm, and the height of the low tooth part 230 is 6.5-7.5mm.

[0050] For example, the height of the high tooth part 220 is 7mm, or 7.5mm, or 8mm.

[0051] For example, the height of the low tooth part 230 is 6.5mm, or 7mm, or 7.5mm.

[0052] In this way, the high tooth part 220 and the low tooth part 230 can extrude the ceramic ferrules, and the high tooth part 220 and the low tooth part 230 have a certain height difference, which can reduce the one-time pressing pressure and reduce the disassembly difficulty.

[0053] For example, the height of the high tooth part 220 is 7.5mm, the height of the low tooth part 230 is 7mm, and the high tooth part 220 and the low tooth part 230 are arranged in sequence with a spacing, so that the one-time pressing pressure can be reduced when the ceramic plug core is disassembled, and the disassembly difficulty is reduced.

[0054] Specifically, referring to Figure 1 and Figure 2 , the handle part 100 comprises a handle beam 110 and a groove through hole 120, the handle beam 110 is provided with a row of mounting grooves 130 on one side, the mounting grooves 130 are used for mounting the thimble 210, and the groove through hole 120 is provided on the side of the handle beam 110 away from the mounting grooves 130, and the groove through hole 120 is in communication with the mounting grooves 130.

[0055] In the embodiment, the bottom of the handle beam 110 is provided with the mounting grooves 130, the mounting grooves 130 are arranged in cooperation with the thimble 210, and the thimble 210 can be directly inserted into the mounting grooves 130 when the thimble 210 is mounted. The top of the handle beam 110 is provided with the groove through hole 120, the groove through hole 120 is in communication with the mounting grooves 130, and the groove through hole 120 is used for disassembling the thimble 210, for example, an auxiliary tool can be inserted into the groove through hole 120 to eject the thimble 210.

[0056] For example, in the use process, the thimble 210 may be worn or damaged in the extrusion process, so it needs to be replaced, and the groove through hole 120 can facilitate the disassembly and maintenance of the thimble 210.

[0057] Please refer to Figure 1 , the handle part 100 further comprises a handle connecting part 140, the handle connecting part 140 is arranged on the handle beam 110, and the handle connecting part 140 is used for connecting with an auxiliary device.

[0058] In the embodiment, the handle connecting part 140 is used for connecting the auxiliary device, for example, the handle connecting part can be connected with a mechanical arm, and the handle part 100 is pressed by the mechanical arm to realize the automation of disassembling the ceramic plug core and improve the disassembly efficiency. The mechanical arm can be understood as the prior art, and the specific structure of the mechanical arm will not be described here.

[0059] Specifically, referring to Figure 1 , the handle connecting part 140 comprises a left clamping groove 141 and a right clamping groove 142, the left clamping groove 141 is arranged on the left side of the handle beam 110, and the right clamping groove 142 is arranged on the right side of the handle beam 110.

[0060] In the embodiment, the left side of the handle beam 110 is provided with a left clamping groove 141, and the right side of the handle beam 110 is provided with a right clamping groove 142, which can be used to connect with a mechanical arm or other auxiliary equipment, so as to save the labor of workers, reduce the disassembly difficulty, and improve the disassembly efficiency.

[0061] Specifically, referring to Figure 3 and Figure 4 , the ferrule quick disassembly tool further includes a tool base 300, the tool base 300 includes a containing groove 320 for containing the ferrule tray 400, and the ferrule tray 400 is provided with an array of ceramic ferrules.

[0062] In the embodiment, when disassembling the ceramic ferrules, the ferrule tray 400 can be placed in the containing groove 320, and then the ejector pins 210 of the handle part 100 are aligned with the ceramic ferrules, so that a row of ejector pins 210 abut against a row of ceramic ferrules, and then pressure is applied, so that the ejector pins 210 eject the ceramic ferrules. The tool base 300 can assist in supporting the ceramic ferrules, the containing groove 320 can prevent the ferrule tray 400 from moving, and the containing groove 320 has a positioning effect.

[0063] Specifically, referring to Figure 4 , the tool base 300 further includes a base body 310 and a groove opening 330, the base body 310 is provided with the containing groove 320, and the containing groove 320 is provided with a gap 340, and the groove opening 330 is arranged on the side of the base body 310 away from the containing groove 320, and the groove opening 330 is in communication with the containing groove 320.

[0064] In the embodiment, one side of the base body 310 has the containing groove 320, and the other side of the base body 310 is provided with the groove opening 330, and the groove opening 330 is in communication with the containing groove 320. When disassembling the ceramic ferrules, the ceramic ferrules can directly fall from the containing groove 320 to the groove opening 330, which is simple and fast. In addition, the gap 340 is arranged on the containing groove 320, which can facilitate the taking of the ferrule tray 400.

[0065] In summary: the application discloses a ferrule quick disassembly tool, which includes a handle part and an ejecting part composed of a row of linearly arranged ejector pins. The ejector pins are arranged on the handle part and are used to abut against the ceramic ferrules. By means of the pressure exertion of the handle part, the ejecting part ejects the ceramic ferrules to realize the disassembly of a row of ceramic ferrules. The application realizes the quick disassembly of the ceramic ferrules by ejecting a row of ceramic ferrules with a row of linearly arranged ejector pins, thereby reducing the disassembly difficulty and improving the disassembly efficiency.

[0066] The above only describes preferred embodiments of the present application and is not used to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims

1. A ferrule quick release tool, characterized by, The utility model relates to a ceramic plug pin ejector, which comprises: a handle part; an ejecting part composed of a row of ejector pins arranged in a straight line, the ejector pins being arranged on the handle part and used for abutting against ceramic plug pins, and the ejecting part ejecting the ceramic plug pins to realize the dismounting of a row of the ceramic plug pins by means of the pressure exerted by the handle part.

2. The ferrule quick release tool of claim 1, wherein, The heights of the ejector pins arranged in a straight line are inconsistent.

3. The ferrule quick release tool of claim 2, wherein, The utility model relates to a ceramic plug pin ejector, which comprises: a high tooth part arranged on the handle part; a low tooth part arranged on the handle part and sequentially and spacedly arranged with the high tooth part.

4. The ferrule quick release tool of claim 3, wherein, The difference between the heights of the high tooth part and the low tooth part is 0.5-1 mm.

5. The ferrule quick release tool of claim 3, wherein, The height of the high tooth part is 7-8 mm, and the height of the low tooth part is 6.5-7.5 mm.

6. The ferrule quick release tool of claim 1, wherein, The utility model relates to a ceramic plug pin ejector, which comprises: a handle beam, one side of the handle beam being provided with a row of mounting grooves for mounting the ejector pins; a groove through hole, the groove through hole being arranged on the side of the handle beam away from the mounting grooves and being in communication with the mounting grooves.

7. The ferrule quick release tool of claim 6, wherein the first and second arms are configured to be moved from the first position to the second position by a single motion of the tool. The utility model relates to a ceramic plug pin ejector, which comprises: a handle connecting part arranged on the handle beam and used for connecting with auxiliary equipment.

8. The ferrule quick release tool of claim 7, wherein, The utility model relates to a ceramic plug pin ejector, which comprises: a left clamping groove arranged on the left side of the handle beam; a right clamping groove arranged on the right side of the handle beam.

9. The ferrule quick release tool of claim 1, wherein, The utility model relates to a ceramic plug pin ejector, which comprises: a tooling base, the tooling base comprising a containing groove for containing a plug pin tray provided with an array of ceramic plug pins.

10. The ferrule quick release tool of claim 9, wherein, The utility model relates to a ceramic plug pin ejector, which comprises: a base body, the base body being provided with the containing groove and being provided with a notch in the containing groove; a groove opening, the groove opening being arranged on the side of the base body away from the containing groove and being in communication with the containing groove.