Novel tin immersion wire guide wheel device
By introducing a wire wheel frame and guide post into the tinning wire wheel device to form a wire passage channel, the problem of cable jumping out caused by cable shaking is solved, and the tinning quality and cable performance are improved.
Patent Information
- Application Number
- CN202422890275.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-26
AI Technical Summary
The cable is prone to shaking during the tinning process, which can cause it to jump out of the wire pulley, affecting the processing quality and performance, and it is also easy to get scratched.
A novel tin-immersed wire pulley device is designed, comprising a wire pulley frame, side support plates, and guide posts, forming a wire passage channel, restricting the wire passage direction and position, and ensuring stability.
It improves the quality and production efficiency of cable tinning, reduces the possibility of cable being scratched, and ensures cable performance.
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Figure CN223526929U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cable processing equipment technical field, especially in a novel tin immersion wire wheel device. BACKGROUND
[0002] In the processing of cable, a layer of tin is usually plated on the outside of the wire and cable, and the processing technology is to pass the cable through the high-temperature tin liquid in the tin immersion furnace, so that the metal tin is plated on the outside of the cable. The cable tin immersion technology is disclosed in the patent ZL202222880115.7 applied by the applicant on October 31, 2022, which discloses a novel tin immersion wire wheel device, comprising a furnace body, a support frame, a wire support, a wire pulley and an isolation plate. The furnace body is provided with a tin immersion tank, and a heating device is arranged in the tin immersion tank. The support frame is installed on the furnace body, and the wire support is provided with at least two, which are installed on the support frame in sequence and at intervals. The lower end of the wire support extends into the tin immersion tank. The wire pulley is provided with at least two, which are respectively installed at the lower end of the corresponding wire support. The area between the adjacent two wire supports is provided with an isolation plate, the upper end of which is installed on the support frame, and the lower end of which extends into the tin immersion tank. The isolation plate divides the tin immersion tank into at least two tank units. When the cable is immersed in tin for processing, the cable enters the tank unit of the tin immersion tank obliquely, then passes through the corresponding wire pulley, and then outputs obliquely upward. In this process, the metal tin is plated on the outside of the cable.
[0003] However, the patent ZL202222880115.7 still has the following technical problems: during the movement of the cable, it will shake, especially after coming out of the tin immersion furnace, the shaking amplitude of the cable will be larger under the influence of the processing and vibration of the machine equipment, therefore, the problem of the cable jumping out of the wire pulley often occurs. When the cable jumps out of the wire pulley, it needs to be stopped and then re-wound on the wire pulley, which is time-consuming and laborious. Moreover, when the cable jumps out of the wire pulley, it is easy to scratch the cable, which reduces the qualified rate of the cable and affects the performance of the cable itself. UTILITY MODEL CONTENTS
[0004] The technical problem to be solved by the utility model is to provide a novel tin immersion wire wheel device according to the deficiencies of the prior art, which can fully utilize the space of the wire wheel frame, ensure the stable immersion of the cable, avoid the cable from jumping out of the tin immersion wire wheel, improve the quality of the cable tin immersion processing, ensure that the cable has good performance and production efficiency, and reduce the possibility of scratching the cable.
[0005] The utility model discloses a novel tin immersion wire wheel device, including the wire wheel frame, the lower end of wire wheel frame is installed with the wire wheel axle, and the wire wheel axle is installed with the tin immersion wire wheel above, the side portion of wire wheel frame is equipped with two side support plates, and two side support plates are installed with two guide posts side by side between two side support plates, the center line of guide post is parallel with the axis of wire wheel axle, and the wire passage that two guide posts and two side support plates are surrounded each other is formed, the wire passage is used to move through the cable and restricts the wire direction and the wire position of cable.
[0006] In the above technical scheme, the wire wheel frame includes two vertically arranged vertical plates, the upper ends of the two vertical plates are connected with a transverse mounting plate, the wire wheel axle is installed between the lower ends of the two vertical plates, and the tin immersion wire wheel is located between the lower ends of the two vertical plates. The two vertical plates are parallel to each other, a connecting plate is connected between the middle portions of the two vertical plates, and two mounting holes are provided on the mounting plate.
[0007] In the above technical scheme, one of the side support plates is integrally connected to one side of one of the vertical plates, and the other side support plate is integrally connected to one side of the other vertical plate. The two side support plates are parallel to each other, and the side support plates are perpendicular to the vertical plates.
[0008] In the above technical scheme, the outer peripheral portion of the tin immersion wire wheel is provided with a ring-shaped groove for passing the wire, and the cross section of the ring-shaped groove is in the shape of "U". The guide post is in the shape of a cylinder, the guide post is located obliquely above the tin immersion wire wheel, and the projection line of the wire passage in the vertical direction is close to one side of the ring-shaped groove of the tin immersion wire wheel.
[0009] The utility model has the advantages that the side portion of the wire wheel frame is provided with two side support plates, two guide posts are installed side by side between the two side support plates, the center line of the guide post is parallel to the axis of the wire wheel axle, and the wire passage is formed by the two guide posts and the two side support plates. The wire passage is used to move through the cable and restrict the wire direction and the wire position of the cable. Therefore, the utility model can make full use of the space of the wire wheel frame to install the side support plates and the guide posts without changing the overall structure of the tin immersion furnace. After the cable passes through the tin immersion wire wheel, the cable can pass through the wire passage formed by the two guide posts and the two side support plates. The cable can not only be guided by the guide posts, but also be restricted in the wire passage to restrict the wire direction and the wire position of the cable, so that the cable can be stably immersed in tin, the problem that the cable jumps out of the tin immersion wire wheel due to shaking is avoided, the quality of the tin immersion processing of the cable is improved, the cable has good performance and production efficiency, and the possibility of the cable being scratched is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0010] Figure 1The front structure schematic view of the utility model.
[0011] Figure 2 The left view structure schematic view of the utility model.
[0012] Figure 3 The overhead structure schematic view of the utility model.
[0013] Figure 4 The use state schematic view of the utility model. DETAILED DESCRIPTION
[0014] The structure principle and working principle of the utility model will be further explained in detail below in combination with the drawings.
[0015] As Figures 1-4 shown, the utility model is a novel tin immersion wire wheel device, including wire wheel frame 1, the lower end of wire wheel frame 1 is installed with wire wheel shaft 2, the tin immersion wire wheel 3 is installed above wire wheel shaft 2, the side of wire wheel frame 1 is equipped with two side support plates 4, two guide columns 5 are installed side by side between two side support plates 4, the center line of guide column 5 is parallel with the axis of wire wheel shaft 2, two guide columns 5 and two side support plates 4 form a wire passing channel 6 between each other, the wire passing channel 6 is used to move through cable 100 and limit the wire passing direction and wire passing position of cable 100.
[0016] The utility model in using, referring to Figure 4 , tin immersion wire wheel device is installed in tin immersion furnace 200, and tin immersion wire wheel 3 is immersed in high-temperature tin liquid 300, and cable 100 is obliquely wound around tin immersion wire wheel 3, and then output after passing through wire passing channel 6, in this process, the metal tin is plated on the cable.
[0017] The utility model can fully utilize the space installation side support plate 4 and guide column 5 of wire wheel frame 1, without changing the overall structure of tin immersion furnace, and after winding through tin immersion wire wheel 3, the cable can pass through the wire passing channel 6 formed between two guide columns 5 and two side support plates 4, not only can the guiding effect of guide column 5 be obtained, but also the wire passing direction and wire passing position of cable 100 can be limited under the limiting effect of wire passing channel 6, the tin immersion wire stability of cable 100 is guaranteed, the problem that the cable jumps out of tin immersion wire wheel 3 due to shaking is avoided, the quality of cable tin immersion processing is improved, the cable has good performance and production efficiency, and the possibility of cable scratch is reduced.
[0018] As Figures 1-3As shown in the drawings, the wire wheel frame 1 comprises two vertically arranged vertical plates 11, the upper ends of the two vertical plates 11 are connected with a transversal mounting plate 12, the wire wheel shaft 2 is mounted between the lower ends of the two vertical plates 11, and the tin-dipping wire wheel 3 is located between the lower ends of the two vertical plates 11. The two vertical plates 11 are arranged to facilitate the mounting of the wire wheel shaft 2 and the tin-dipping wire wheel 3 between the lower ends of the vertical plates 11, and the rotation stability of the tin-dipping wire wheel 3 can be improved.
[0019] As shown in the drawings, Figures 1-3 The two vertical plates 11 are parallel to each other, a connecting plate 13 is connected between the middle portions of the two vertical plates 11, and two mounting holes 121 are arranged on the mounting plate 12. The connecting plate 13 is arranged to connect the two vertical plates 11 into one body, and the stability is high. The two mounting holes 121 are arranged to facilitate the mounting of the novel tin-dipping wire wheel device in the tin-dipping furnace 200.
[0020] As shown in the drawings, Figures 1-3 One of the side support plates 4 is integrally connected to one side of one of the vertical plates 11, and the other side support plate 4 is integrally connected to one side of the other vertical plate 11. In this way, the side support plate 4 and the vertical plate 11 can be machined and formed at one time, without the need for separate machining and forming and then assembling, the machining and forming cost is lower, and the connection stability between the side support plate 4 and the vertical plate 11 is better. As a preferred mode of the present application, the two side support plates 4 are parallel to each other, and the side support plate 4 and the vertical plate 11 are perpendicular to each other.
[0021] As shown in the drawings, Figures 1-3 The outer peripheral portion of the tin-dipping wire wheel 3 is provided with a ring-shaped groove 31 for passing the wire, and the cross section of the ring-shaped groove 31 is in the shape of "U". The ring-shaped groove 31 with the "U"-shaped cross section can limit the cable within the ring-shaped groove 31 when the cable passes through the tin-dipping wire wheel 3, and can further avoid the problem of the cable jumping out of the tin-dipping wire wheel 3.
[0022] As shown in the drawings, Figures 1-3 The guide column 5 is in the shape of a cylinder, the guide column 5 is located obliquely above the tin-dipping wire wheel 3, and the projection line of the wire passing channel 6 in the vertical direction is close to the side of the ring-shaped groove 31 of the tin-dipping wire wheel 3. The guide column 5 in the shape of a cylinder can make the cable 100 slide through the guide column 5 better, and avoid scratching the cable 100 by the guide column 5.
[0023] The above is only a preferred embodiment of the present application, and any slight modification, equivalent change and modification made to the above embodiment according to the technical scheme of the present application all belong to the scope of the technical scheme of the present application.
Claims
1. A novel tin-dipping wire wheel device, comprising a wire wheel frame (1), a wire wheel shaft (2) is installed at the lower end of the wire wheel frame (1), and a tin-dipping wire wheel (3) is installed above the wire wheel shaft (2), characterized in that: The side of the wire wheel frame (1) is provided with two side support plates (4), two guide columns (5) are installed between the two side support plates (4) in parallel, the center line of the guide column (5) is parallel to the axis of the wire wheel shaft (2), two guide columns (5) and two side support plates (4) form a wire passing channel (6) between each other, the wire passing channel (6) is used for passing through the cable (100) and limiting the wire passing direction and wire passing position of the cable (100).
2. The novel tinned wire wheel assembly of claim 1, wherein: The wire wheel frame (1) comprises two vertically arranged vertical plates (11), the upper ends of the two vertical plates (11) are connected with a transverse mounting plate (12), the lower ends of the two vertical plates (11) are connected with the wire wheel shaft (2), and the tin immersion wire wheel (3) is located between the lower ends of the two vertical plates (11).
3. The novel tinned wire wheel assembly of claim 2, wherein: The two vertical plates (11) are parallel to each other, the middle portions of the two vertical plates (11) are connected with a connecting plate (13), and the mounting plate (12) is provided with two mounting holes (121).
4. The novel tinned wire wheel assembly of claim 2, wherein: One of the side support plates (4) is integrally connected to one side of one of the vertical plates (11), and the other side support plate (4) is integrally connected to one side of the other vertical plate (11).
5. The novel tinned wire wheel assembly of claim 4, wherein: The two side support plates (4) are parallel to each other, and the side support plate (4) is perpendicular to the vertical plate (11).
6. The novel tinned wire wheel assembly of claim 1, wherein: The outer peripheral portion of the tin immersion wire wheel (3) is provided with a ring-shaped groove (31) for wire passing, and the cross section of the ring-shaped groove (31) is in the shape of "U".
7. The novel tinned wire wheel assembly of claim 6 wherein: The guide column (5) is in the shape of a cylinder, the guide column (5) is located obliquely above the tin immersion wire wheel (3), and the projection line of the wire passing channel (6) in the vertical direction is close to one side of the ring-shaped groove (31) of the tin immersion wire wheel (3).
Citation Information
Patent Citations
Multi-wire tin immersion furnace
CN218638743U