Single-layer four-rail single-piece flower basket feeding machine
By designing a single-layer, four-track single-wafer basket feeder, the problem of low capacity caused by the simple structure of existing feeders was solved, and efficient transportation and capacity improvement of silicon wafer production lines were achieved.
Patent Information
- Application Number
- CN202422924226.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-28
AI Technical Summary
The existing feeding machine has a simple structure, which makes it difficult to coordinate with production line equipment, resulting in low production capacity and difficulty in meeting the needs of silicon wafer production.
A single-layer, four-track, single-piece flower basket loading machine was designed, comprising a four-track transport module, a flower basket lifting mechanism, a single-piece buffer mechanism, and a rotating mechanism, to realize the horizontal entry and exit, buffering, and turning functions of the flower basket, thereby improving transport efficiency.
By adding caching and redirection capabilities, production efficiency and capacity were improved, meeting the needs of the silicon wafer production line.
Smart Images

Figure CN223527155U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of silicon wafer production, especially to a single wafer flower basket feeding machine of single layer four tracks. BACKGROUND
[0002] In the process of printing crystalline silicon photovoltaic solar energy silicon wafer, silicon wafers need to be filled in the flower basket, and the silicon wafers are transported piece by piece on the assembly line, and the subsequent docking equipment should be adapted to the buffering capacity according to the front and rear speed, and should also have a steering function according to the production demand, so as to be used on the current production line, the existing feeding machine is simple in structure, difficult to cooperate, and low in productivity. UTILITY MODEL CONTENTS
[0003] One purpose of the utility model is to provide a single wafer flower basket feeding machine of single layer four tracks, which feeds the single wafer flower basket, the inlet and outlet of the flower basket are on the same horizontal plane, manual operation is facilitated, buffering and steering functions are increased, and production efficiency and productivity are improved.
[0004] To achieve this purpose, the utility model adopts the following technical scheme:
[0005] A single wafer flower basket feeding machine of single layer four tracks, comprising a four-track transportation module, a flower basket lifting mechanism, a single wafer buffering mechanism, a rotating mechanism and a transportation guide rail mechanism, four sections of single wafer flower basket inlet and outlet tracks are arranged on the four-track transportation module, two sections of the single wafer flower basket inlet and outlet tracks on one side are a group of full-load flower basket input tracks, and the other two ends of the single wafer flower basket inlet and outlet tracks on the other side are a group of empty flower basket output tracks, the flower basket lifting mechanism is between the four-track transportation module and the transportation guide rail mechanism, the middle part of the transportation guide rail mechanism passes through the single wafer buffering mechanism, and the rotating mechanism is located on the rear end side of the transportation guide rail mechanism.
[0006] As a preferred technical scheme, a transfer cross-moving module is arranged between the rear end of the input track and the rear end of the output track, and a transfer cross-moving track is connected to the driving end of the transfer cross-moving module.
[0007] As a preferred technical scheme, the flower basket lifting mechanism comprises a flower basket lifting module and a flower basket lifting frame, the driving end of the flower basket lifting module is connected to one side of the flower basket lifting frame, and a flower basket lifting track is installed at the lower end of the flower basket lifting frame.
[0008] As a preferred technical scheme, a flower basket fixing cylinder is installed at the upper end of the flower basket lifting frame, and the driving end of the flower basket fixing cylinder is pressed at the upper end of the flower basket.
[0009] As a preferred technical scheme, the single-piece buffering mechanism comprises a buffering lifting module and a buffering frame, the buffering frame is fixed on the driving end of the buffering lifting module, and a single-piece buffering position is arranged on the buffering frame, and buffering support rods are arranged on both sides in the single-piece buffering position.
[0010] As a preferred technical scheme, the transport rail mechanism comprises a single-piece transport rail and a clamping plate part, the front end of the single-piece transport rail is provided with a first sensor, the clamping plate part is provided with a clamping plate motor, the driving end of the clamping plate motor is connected with a clamping plate support through a synchronous wheel and a synchronous belt transmission, the clamping plate support is located on both sides of the first sensor, a clamping plate wheel is rotatably connected to the clamping plate support, and the rear end of the single-piece transport rail is provided with a second sensor.
[0011] As a preferred technical scheme, the rotating mechanism comprises a turning vertical moving module and a turning motor, the driving end of the turning vertical moving module is connected with a turning support, the turning motor is installed on the turning support, the driving end of the turning motor is connected with a turning adsorption plate in a transmission mode, and the turning adsorption plate rotates at the lower end of the turning support.
[0012] The single-piece flower basket feeding machine has the advantages that the single-piece flower basket feeding machine moves the flower basket into the machine through two input tracks, moves the flower basket out through two output tracks, moves the single piece in the transport rail mechanism through the flower basket, buffers the single piece, turns the single piece according to the rear connecting equipment, and improves the transport efficiency and the production capacity. BRIEF DESCRIPTION OF DRAWINGS
[0013] The utility model will be further explained in detail in the basis of the drawings and examples.
[0014] Figure 1 It is whole structure schematic diagram of single-layer four tracks' single-piece flower basket feeding machine that example described;
[0015] Figure 2 It is inside plan view of single-layer four tracks' single-piece flower basket feeding machine that example described;
[0016] Figure 3 It is structure schematic diagram of four tracks transport module that example described;
[0017] Figure 4 It is local structure diagram of single-layer four tracks' single-piece flower basket feeding machine that example described;
[0018] Figure 5 It is structure schematic diagram of flower basket lifting mechanism that example described;
[0019] Figure 6Structure schematic view of the transport rail mechanism described in the embodiment;
[0020] Figure 7 Structure schematic view of the clamping plate part described in the embodiment;
[0021] Figure 8 Structure schematic view of the single-piece buffer mechanism described in the embodiment;
[0022] Figure 9 Structure schematic view of the rotating mechanism described in the embodiment.
[0023] Figures 1 to 9 In the embodiment, the single-piece flower basket feeding machine comprises a four-rail transport module 1, a flower basket lifting mechanism 2, a single-piece buffer mechanism 3, a rotating mechanism 4 and a transport rail mechanism 5.
[0024] 1. four-rail transport module; 2. flower basket lifting mechanism; 3. single-piece buffer mechanism; 4. rotating mechanism; 5. transport rail mechanism; 6. single-piece flower basket in-out track; 7. transfer cross-moving module; 8. transfer cross-moving track; 9. flower basket lifting module; 10. flower basket lifting frame; 11. flower basket lifting track; 12. flower basket fixing cylinder; 13. buffer lifting module; 14. buffer frame; 15. buffer support rod; 16. single-piece transport track; 17. first sensor; 18. clamping plate motor; 19. clamping plate support; 20. clamping plate wheel; 21. second sensor; 22. turning vertical-moving module; 23. turning motor; 24. turning support; 25. turning adsorption plate. DETAILED DESCRIPTION
[0025] The technical solutions of the present application will be further described in the embodiments below in combination with the drawings.
[0026] As shown in the embodiment, a single-layer four-rail single-piece flower basket feeding machine comprises a four-rail transport module 1, a flower basket lifting mechanism 2, a single-piece buffer mechanism 3, a rotating mechanism 4 and a transport rail mechanism 5. Figures 1 to 9 The four-rail transport module 1 is provided with four single-piece flower basket in-out tracks 6, of which the two single-piece flower basket in-out tracks 6 on one side are a group of full-load flower basket input tracks, and the two single-piece flower basket in-out tracks 6 on the other side are a group of empty flower basket output tracks.
[0027] Moreover, a transfer cross-moving module 7 is arranged between the rear end of the input track and the rear end of the output track, and the transfer cross-moving track 8 is connected to the driving end of the transfer cross-moving module 7.
[0028] The AGV car puts the full flower basket on the input track, and then moves the empty flower basket to the output track. The two single wafer flower basket input and output tracks 6 on the left side are responsible for inputting the flower basket. When one side is manually placed, the other side is automatically inputted. The two single wafer flower basket input and output tracks 6 on the right side are responsible for outputting the empty flower basket. When one side is manually collected, the other side is automatically outputted. The flower basket lifting mechanism 2 receives the flower basket transported from the four-track transportation module 1. The transportation rail mechanism 5 moves the wafer back during the up and down movement of the flower basket lifting mechanism 2. The speed can be slowed down in the single wafer buffer mechanism 3, or the rotation angle process can be performed in the rotation mechanism 4 according to the demand.
[0029] The flower basket lifting mechanism 2 includes a flower basket lifting module 9 and a flower basket lifting frame 10. The driving end of the flower basket lifting module 9 is connected to one side of the flower basket lifting frame 10. The lower end of the flower basket lifting frame 10 is provided with a flower basket lifting rail 11. The upper end of the flower basket lifting frame 10 is provided with a flower basket fixing cylinder 12. The driving end of the flower basket fixing cylinder 12 is pressed and held at the upper end of the flower basket. During the input process of the two single wafer flower basket input and output tracks 6, one side of the single wafer flower basket input and output track 6 is connected to the flower basket lifting mechanism 2 for transfer. The other side of the single wafer flower basket input and output track 6 can place the flower basket, reducing the idle time of the intermediate flower basket processing. After the flower basket enters the flower basket lifting frame 10, the flower basket fixing cylinder 12 controls the driving end to press and fix the flower basket on the lower end rail of the flower basket lifting frame 10. When all the single wafers in the flower basket are transferred out, the flower basket fixing cylinder 12 is released, and the flower basket is moved to the other two single wafer flower basket input and output tracks 6 for output. Similarly, one side of the single wafer flower basket input and output track 6 receives the empty flower basket, and the other side can manually take away the empty flower basket without wasting time.
[0030] The single wafer buffer mechanism 3 includes a buffer lifting module 13 and a buffer frame 14. The buffer frame 14 is fixed to the driving end of the buffer lifting module 13. The buffer frame 14 is provided with a single wafer buffer position. The two sides of the single wafer buffer position are provided with buffer support rods 15. The single wafer transported on the transportation rail mechanism 5 enters the buffer frame 14. The single wafer is supported by the buffer support rods 15 on both sides. Under the action of the buffer lifting module 13, the single wafer can be lifted in the vertical direction by the single wafer buffer position to achieve the buffering effect.
[0031] The transport rail mechanism 5 comprises a single-piece transport track 16 and a clamping plate part, the front end of the single-piece transport track 16 is provided with a first sensor 17, the clamping plate part is provided with a clamping plate motor 18, the driving end of the clamping plate motor 18 is connected with a clamping plate support 19 through a synchronous wheel and a synchronous belt transmission, the clamping plate support 19 is located on both sides of the first sensor 17, the clamping plate support 19 is rotatably connected with a clamping plate wheel 20, the rear end of the single-piece transport track 16 is provided with a second sensor 21, when the first sensor 17 on the single-piece transport track 16 senses a single wafer, the clamping plate motor 18 controls the clamping plate support 19 to move towards the middle to center the position of the single wafer, and the second sensor 21 corresponds to the subsequent equipment.
[0032] The rotating mechanism 4 comprises a steering vertical moving module 22 and a steering motor 23, the driving end of the steering vertical moving module 22 is connected with a steering support 24, the steering motor 23 is installed on the steering support 24, the driving end of the steering motor 23 is connected with a steering adsorption plate 25, the steering adsorption plate 25 is rotatably arranged at the lower end of the steering support 24, when the direction of the single wafer during conveying is inconsistent with the direction required for subsequent production, the steering vertical moving module 22 controls the steering adsorption plate 25 to move downwards to adsorb the single wafer, under the action of the steering motor 23, the steering adsorption plate 25 is controlled to rotate by 90° in the horizontal direction, so that the requirement of subsequent butt joint production is met.
[0033] It should be noted that the above specific embodiments are only the preferred embodiments of the present application and the technical principles applied, and any changes or replacements easily thought by those skilled in the art within the technical range disclosed by the present application should be covered in the protection range of the present application.
Claims
1. A single-layer four-track monolithic flower basket loading machine, characterized by, Including four track transport module, flower basket lifting mechanism, single piece buffer mechanism, rotating mechanism and transport guide rail mechanism, the four track transport module is provided with four single piece flower basket in and out rail, one side of two said single piece flower basket in and out rail is a group of full load flower basket input track, the other side of two said single piece flower basket in and out rail is a group of empty flower basket output track, the flower basket lifting mechanism is between the four track transport module and the transport guide rail mechanism, the middle part of the transport guide rail mechanism passes through the single piece buffer mechanism, the rotating mechanism is located at the rear end side of the transport guide rail mechanism.
2. A single layer four track monolithic flower basket feeder as claimed in claim 1 wherein, The rear end of the input track and the rear end of the output track are provided with a transfer cross-moving module, and the driving end of the transfer cross-moving module is connected with a transfer cross-moving track.
3. A single layer four track monolithic tray loading machine as claimed in claim 1, wherein, The flower basket lifting mechanism includes a flower basket lifting module and a flower basket lifting frame, the driving end of the flower basket lifting module is connected with one side of the flower basket lifting frame, and the lower end of the flower basket lifting frame is provided with a flower basket lifting track.
4. A single layer four track monolithic flower basket feeder as claimed in claim 3 wherein, The upper end of the flower basket lifting frame is provided with a flower basket fixing cylinder, and the driving end of the flower basket fixing cylinder is pressed on the upper end of the flower basket.
5. A single layer four track monolithic flower basket feeder as claimed in claim 1 wherein, The single piece buffer mechanism includes a buffer lifting module and a buffer frame, the buffer frame is fixed on the driving end of the buffer lifting module, and the buffer frame is provided with a single piece buffer position, and buffer support rods are arranged on the two sides in the single piece buffer position.
6. A single layer four track monolithic flower basket feeder as claimed in claim 1 wherein, The transport guide rail mechanism includes a single piece transport track and a clamping plate part, the front end of the single piece transport track is provided with a first sensor, the clamping plate part is provided with a clamping plate motor, the driving end of the clamping plate motor is connected with a clamping plate support through a synchronous wheel and a synchronous belt transmission, the clamping plate support is located on the two sides of the first sensor, the clamping plate support is rotatably connected with a clamping plate wheel, and the rear end of the single piece transport track is provided with a second sensor.
7. A single layer four track monolithic flower basket feeder as claimed in claim 1 wherein, The rotating mechanism includes a steering vertical moving module and a steering motor, the driving end of the steering vertical moving module is connected with a steering support, the steering motor is installed on the steering support, the driving end of the steering motor is drivingly connected with a steering suction plate, and the steering suction plate rotates at the lower end of the steering support.