Round cap type TO packaging component forming tool
By designing a round-cap-shaped TO package component forming fixture, the problem of poor lead forming consistency was solved, achieving lead free from scratches or dents. The fixture is simple to operate, low in cost, and improves product quality.
Patent Information
- Application Number
- CN202422988848.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-04
AI Technical Summary
In the current process of forming round-cap TO packaged components, the lead forming consistency is poor, and scratches or dents are easily generated during the forming process. In addition, the existing process is costly and complicated to operate.
A round cap-shaped TO packaged component forming fixture was designed, including a base, first and second lead positioning modules and a pressure block. Through precise structural matching and positioning, it ensures that the lead forming is free of scratches or dents, and is simple to operate and low in cost.
It achieves good consistency in lead wire forming, is easy to operate, low in cost, and flexible in use, avoiding lead wire scratches or dents and improving the forming quality of the product.
Smart Images
Figure CN223528410U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of radio equipment, specifically relates to a round cap type TO packaging component forming tool. BACKGROUND
[0002] At present, the components and parts involved in the control system are mainly plug-in, and a large number of round cap TO packaging components are used. The round cap TO packaging component is generally a single-sided lead-out multi-pin transistor, and the forming work is generally performed by a primary worker. Due to different personnel levels, the lead forming size requirement cannot be accurately controlled, resulting in poor forming consistency. UTILITY MODEL CONTENTS
[0003] The utility model discloses a round cap type TO packaging component forming tool, guarantees that the lead is not scratched or pressed mark, is simple to use, and low in cost, and is convenient and simple to install and remove, and is strong in use flexibility, and solves the problem of poor consistency.
[0004] The above-mentioned purpose of the utility model is mainly realized through the following technical scheme:
[0005] A round cap type TO packaging component forming tool, comprising a base, a first lead leg positioning module, a second lead leg positioning module and a pressing block, a first recess is arranged on the upper surface of the base, a second recess is arranged at the center position of the first recess, a to-be-formed component body is placed in the second recess of the base, after the first lead leg positioning module and the second lead leg positioning module are aligned and spliced into a whole, the first lead leg positioning module and the second lead leg positioning module are loaded into the first recess of the base and tightly fit with the side wall surface of the first recess, a through hole is arranged at the connection position of the first lead leg positioning module and the second lead leg positioning module, the bottom surface shape of the through hole is consistent with the second recess, the pressing block is a column, and the bottom surface shape is matched with the through hole and is used for forming the lead leg of the component through the through hole.
[0006] The first recess is a rectangular recess, and the first lead leg positioning module and the second lead leg positioning module are aligned and spliced into a cuboid.
[0007] The first lead leg positioning module (2) and the second lead leg positioning module (3) are symmetrical structures, and the through hole is arranged at the splicing position of the first lead leg positioning module (2) and the second lead leg positioning module (3).
[0008] The second recess is a circular recess.
[0009] The through hole is a circular truncated cone through hole, the inner ring hole diameter of the bottom surface of the circular truncated cone through hole is 5.5-6.5mm, and the outer ring hole diameter of the upper surface is 19-22mm.
[0010] Further comprising a positioning column, a second through hole is arranged at the center of the pressing block, and the positioning column abuts against the surface of the component body through the second through hole of the pressing block, thereby assisting the lead leg forming of the component.
[0011] The lower surface of the pressure block is sloped, matching the shape of the inclined surface of the through hole.
[0012] The depth of the second groove is 4.0 to 5.0 mm.
[0013] Compared with the prior art, the present invention has at least the following advantages:
[0014] This utility model's round-cap type TO packaged component forming fixture is simple to use, low in cost, easy to install and remove, and highly flexible in application. After forming, the round-cap type TO packaged components have no scratches or dents on the leads, resulting in good product consistency. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the forming tooling for the round cap-type TO packaged component of this utility model;
[0016] Figure 2 This is a schematic diagram of the forming tooling structure for the round cap-type TO packaged component of this utility model. Detailed Implementation
[0017] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments:
[0018] like Figure 1 , Figure 2 The diagram shows a schematic of the forming fixture for a round-cap type TO packaged component according to this utility model. It adopts a separate structure design, including a base 1, a first lead positioning module 2, a second lead positioning module 3, a pressure block 4, and a positioning post 5. A square groove is provided on the surface of the base 1, and a circular groove is provided at the center of the square groove. The component body is placed in the groove of the base 1. The depth of the circular groove is 4.0–5.0 mm, which serves to fix the component and prevent relative displacement during the forming process.
[0019] The first leg positioning module 2 and the second leg positioning module 3 have a symmetrical structure. After they are installed into the square groove of the base 1, their inner surfaces will fit tightly together to form two rings, one inner and one outer. The diameter of the inner ring on the lower surface is 5.5-6.5 mm, and the diameter of the outer ring on the upper surface is 19-22 mm. The pressure block 4 has a cylindrical structure with a sloping lower surface and a hollow center.
[0020] To ensure that the pressure block does not shift during the pressing process, a positioning post 5 is designed. The positioning post 5 can be inserted into the center hole of the pressure block 4 and gently press down against the center of the bottom surface of the component body to ensure that the pressure block 4 is pressed in an accurate position.
[0021] First, the to be shaped component body is put into the base 1 circular groove, the component should be completely embedded in the circular groove, so that the component bottom surface protruding platform with the base 1 upper surface flush, play a fixed component role, the circular groove depth is 4.0-5.0mm. The component is put into the base circular groove, the first leg positioning module 2 and the second leg positioning module 3 are loaded, the inner surface of the two is closely attached, forming an inner ring hole and an outer ring, the outer diameter of the inner ring hole is 5.5-6.5mm, the inner ring hole mainly plays a leg positioning role, so that the tool and the leg are closely attached, forming a package to the leg, the outer diameter of the outer ring is 19-22mm, which determines the bending shape of the leg. After the leg positioning module is loaded, the pressing block 4 and the positioning column 5 are loaded, the two are nested structure, can be loaded at the same time, the positioning column 5 is put vertically downward until it gently touches the component body surface. At this time, one hand holds the positioning column 5, the other hand presses the pressing block 4 downward, the lower surface of the pressing block 4 should be closely attached to the leg positioning module, so that the component leg changes from the vertical upward state to the upwardly inclined state, holds the pressing block 4 stable and holds the leg end to bend it upward, completes the whole action of leg forming.
[0022] The contents not described in detail in the utility model specification belong to the known technology of the person skilled in the art.
Claims
1. A round cap type TO package component forming tool, characterized by: The device comprises a base (1), a first lead positioning module (2), a second lead positioning module (3) and a pressing block (4). The upper surface of the base (1) is provided with a first recess, and a second recess is arranged at the center of the first recess. The body of the component to be formed is placed in the second recess of the base (1). After the first lead positioning module (2) and the second lead positioning module (3) are aligned and spliced into a whole, they are loaded into the first recess of the base (1) and tightly fit with the side wall surface of the first recess. The first lead positioning module (2) and the second lead positioning module (3) are provided with a through hole at the connection with the second recess. The bottom surface shape of the through hole is consistent with that of the second recess. The pressing block (4) is a column, and the bottom surface shape is matched with the through hole for forming the lead of the component through the through hole.
2. The forming tool for a round cap TO package component according to claim 1, wherein: The first recess is a rectangular recess, and the first lead positioning module (2) and the second lead positioning module (3) are aligned and spliced into a cuboid.
3. The forming tool for a round cap TO package component device according to claim 1, wherein: The first lead positioning module (2) and the second lead positioning module (3) are symmetrical structures, and the through hole is arranged at the splicing position of the first lead positioning module (2) and the second lead positioning module (3).
4. The forming tool for a round cap TO package component device according to claim 1, wherein: The second recess is a circular recess.
5. The forming fixture for a round cap-type TO packaged component according to claim 4, characterized in that: The through hole is a circular truncated cone through hole, and the inner ring hole diameter of the bottom surface of the circular truncated cone through hole is 5.5-6.5mm, and the outer ring hole diameter of the upper surface is 19-22mm.
6. The forming tool for a round cap TO package component device according to claim 1, wherein: The device further comprises a positioning column (5), and the center of the pressing block (4) is provided with a second through hole. The positioning column (5) is arranged against the surface of the component body through the second through hole of the pressing block (4) to assist the formation of the lead of the component.
7. The forming fixture for a round cap-type TO packaged component according to claim 1, characterized in that: The lower surface of the pressing block (4) is in a slope shape, which is matched with the slope shape of the through hole.
8. The tooling for forming a round cap TO package component of claim 1, wherein: The depth of the second recess is 4.0-5.0mm.