Quick-frozen dumpling shaping device

Abstract

The utility model provides a quick-frozen dumpling shaping device which comprises a base, an upper die and a shaping frame, the upper die and the shaping frame are arranged on the upper side of the base, the upper die and the shaping frame are oppositely arranged, the upper die is located above the shaping frame, the shaping frame comprises two vertical side plates which are oppositely arranged, and the top faces of the two vertical side plates are connected through a top plate. A plurality of shaping grooves are uniformly formed in the top plate, the frame of each shaping groove protrudes upwards, an ejection through hole is formed in the bottom surface of each shaping groove, an ejection mechanism is correspondingly arranged on the lower side of the shaping frame, and the inner contour of the ejection through hole is smaller than that of each shaping groove; a bottom plate is arranged in the shaping groove, the side edge of the bottom plate is in sliding fit with a frame of the shaping groove, and the bottom plate is located above the ejection through hole. The quick-frozen dumpling shaping device has the advantages of being scientific in design and easy and convenient to operate, and workers can conveniently observe the shapes of dumplings in time and handle the dumplings in the dumpling shaping process.

Description

Technical Field

[0001] This utility model relates to a food processing equipment, specifically, to a quick-frozen dumpling shaping device. Background Technology

[0002] Frozen dumplings are a common type of ready-to-eat snack. The production process of frozen dumplings mainly includes steps such as raw material preparation, dough and filling preparation, wrapping, shaping, quick-freezing, and packaging. The shaping step typically involves using molds to shape the dumplings, followed by manual removal of defective dumplings such as those that are flat, chipped, cracked, or irregularly shaped. To facilitate manual shaping, related auxiliary equipment has been developed, such as the shaping device for wet-frozen dumplings disclosed in Chinese patent CN216415987U. However, during the use of this equipment, the wrapped dumplings are placed inside the shaping tank, making it inconvenient for workers to observe their shape.

[0003] In order to solve the above problems, people have been seeking an ideal technological solution. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by providing a quick-frozen dumpling shaping kit.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A quick-frozen dumpling shaping device includes a base, an upper mold disposed on the upper side of the base, and a shaping frame. The upper mold and the shaping frame are disposed opposite each other and the upper mold is located above the shaping frame. The shaping frame includes two vertical side plates disposed opposite each other. The top surfaces of the two vertical side plates are connected by a top plate. A plurality of shaping grooves are evenly opened on the top plate. The edge of each shaping groove protrudes upward. The bottom surface of each shaping groove is provided with an ejection through hole. An ejection mechanism is correspondingly disposed on the lower side of the shaping frame. The inner contour of the ejection through hole is smaller than the inner contour of the shaping groove. A bottom plate is disposed inside the shaping groove. The side of the bottom plate is slidably engaged with the edge of the shaping groove. The bottom plate is located above the ejection through hole.

[0007] The ejection mechanism includes a base and a telescopic drive mechanism mounted on the base. The telescopic end of the telescopic drive mechanism is connected to several ejection heads, and each ejection head corresponds to an ejection through hole.

[0008] The integer slots are arranged in a matrix, with each row containing M integer slots, for a total of N rows, where M and N are both positive integers; M ejector heads are correspondingly set on the ejector mechanism, and a horizontal drive mechanism is set on the lower side of the top plate. The horizontal drive mechanism is used to drive the ejector mechanism to reciprocate.

[0009] The horizontal drive structure includes a front mounting plate located on the front side of the top plate, a rear mounting plate located on the rear side of the top plate, a transmission screw and a sliding guide post located between the front mounting plate and the rear mounting plate, and a drive motor for driving the transmission screw to rotate; threaded seats and sliding sleeves are provided on both sides of the base corresponding to the transmission screw and the sliding guide post; the threaded seats are threadedly connected to the transmission screw, and the sliding sleeves are slidably connected to the sliding guide post.

[0010] The upper mold includes an upper template, with at least two sets of connecting ears on each side of the upper template. The base and at least one set of connecting ears are connected by a telescopic rod. Several vertical guide posts are provided on the upper side of the top plate, and at least one set of connecting ears has a vertical through hole. The vertical guide post passes through the vertical through hole and slides with the connecting ear.

[0011] A limit block is provided at the upper end of the vertical guide column, and the outer diameter of the limit block is larger than the inner diameter of the vertical through hole; the top plate has a corresponding hole for the telescopic rod, and the telescopic rod passes through the hole to connect the base and the upper template.

[0012] Compared to existing technologies, the advantages of this utility model are that it provides a quick-frozen dumpling shaping device with a scientific design and simple operation, allowing workers to observe the shape of the dumplings in a timely manner and make timely adjustments during the shaping process. Specifically, during use, after the dumplings are shaped by the upper mold and the shaping groove, the bottom plate is ejected upwards by the ejection mechanism, making it convenient for workers to observe the shape of the dumplings and remove substandard dumplings such as those that are shriveled, missing corners, cracked, or irregularly shaped. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model.

[0014] Figure 2 This is a schematic diagram of the ejection mechanism in this utility model.

[0015] In the diagram: 1. Base; 2. Vertical side plate; 3. Top plate; 4. Upper template; 5. Shaping groove; 6. Ejection mechanism; 7. Telescopic rod; 8. Vertical guide column; 9. Base; 10. Telescopic drive mechanism; 11. Ejector head; 12. Transmission screw; 13. Sliding guide column; 14. Limit block. Detailed Implementation

[0016] The technical solution of this utility model will be further described in detail below through specific embodiments.

[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. "Installed," "equipped with," and "connected" can employ conventional means in the prior art, such as integral installation, snap-fit ​​installation, welding connection, adhesive connection, bolted connection, etc. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances and select suitable connection, setting, or installation methods from the existing technology.

[0018] like Figure 1-2 As shown, a quick-frozen dumpling shaping device includes a base 1, an upper mold and a shaping frame disposed on the upper side of the base 1. The upper mold and the shaping frame are arranged opposite each other, with the upper mold located above the shaping frame. The shaping frame includes two opposing vertical side plates 2, the top surfaces of which are connected by a top plate 3. A plurality of shaping grooves 5 are evenly formed on the top plate 3, the edges of each shaping groove 5 protrude upwards, and the bottom surface of each shaping groove 5 is provided with an ejection through hole. An ejection mechanism 6 is correspondingly disposed on the lower side of the shaping frame, the inner contour of which is smaller than the inner contour of the shaping groove 5. A bottom plate is disposed inside the shaping groove 5, the side of which slides with the edge of the shaping groove 5, and the bottom plate is located above the ejection through hole. Specifically, the structure of the upper mold can adopt the structure of common dumpling molds in the prior art.

[0019] This quick-frozen dumpling shaping device boasts a scientific design and simple operation, allowing workers to observe the dumplings' shape and address any issues promptly during the shaping process. Specifically, after the dumplings are shaped by the upper mold and shaping groove, the bottom plate is ejected upwards by the ejection mechanism, enabling workers to observe the dumpling's shape and remove substandard dumplings such as those that are shriveled, missing corners, cracked, or irregularly shaped.

[0020] In one embodiment, the ejection mechanism 6 includes a base 9 and a telescopic drive mechanism 10 disposed on the base 9. The telescopic end of the telescopic drive mechanism 10 is connected to a plurality of ejector heads 11, and each ejector head 11 corresponds to an ejection through hole. Specifically, the telescopic drive structure can adopt common existing technologies, such as electric telescopic or hydraulic cylinder telescopic. During use, the electric telescopic or hydraulic cylinder drives the ejector heads to move upward, and the ejector heads pass through the ejection through holes and push against the base plate to move upward. The base plate supports the dumplings and moves upward, making it convenient for workers to observe the dumplings and avoiding the side walls of the shaping tank from obstructing the dumplings.

[0021] In one embodiment, the integer slots 5 are arranged in a matrix, with each row including M integer slots 5, for a total of N rows, where M and N are both positive integers; M ejector heads 11 are correspondingly provided on the ejector mechanism 6, and a horizontal drive mechanism is provided on the lower side of the top plate 3. The horizontal drive mechanism is used to drive the ejector mechanism 6 to reciprocate, so that the ejector heads can eject the dumplings in each row of integer slots in turn.

[0022] In one embodiment, the horizontal drive structure includes a front mounting plate disposed on the front side of the top plate 3, a rear mounting plate disposed on the rear side of the top plate 3, a transmission screw 12 and a sliding guide post 13 disposed between the front mounting plate and the rear mounting plate, and a drive motor for driving the transmission screw 12 to rotate; the two ends of the transmission screw are rotatably connected to the front mounting plate and the rear mounting plate; threaded seats and sliding sleeves are provided on both sides of the base 9 corresponding to the transmission screw 12 and the sliding guide post 13; the threaded seats are threadedly connected to the transmission screw 12, and the sliding sleeves are slidably connected to the sliding guide post 13. During use, the transmission screw is driven to rotate by the motor, thereby driving the ejection mechanism to move. Specifically, the drive motor can be a micro motor commonly used in the prior art, which can be fixedly mounted on the front mounting plate or the rear mounting plate.

[0023] In one embodiment, the upper mold includes an upper template 4, with at least two sets of connecting ears on each side of the upper template 4. The base 1 and at least one set of connecting ears are connected by a telescopic rod 7. A plurality of vertical guide posts 8 are provided on the upper side of the top plate 3, and at least one set of connecting ears has a vertical through hole. The vertical guide post 8 passes through the vertical through hole and slides with the connecting ear. Specifically, the telescopic rod can be an electric telescopic rod or a hydraulic telescopic rod commonly used in the prior art; during use, the telescopic rod extends and retracts, causing the upper mold to move up and down.

[0024] In one embodiment, a limiting block 14 is provided at the upper end of the vertical guide post 8. The outer diameter of the limiting block 14 is larger than the inner diameter of the vertical through hole to prevent the connecting ear from coming out of the vertical guide post and improve the stability of the structure. The top plate 3 has a hole corresponding to the telescopic rod 7, and the telescopic rod 7 passes through the hole to connect the base 1 and the upper template 4.

[0025] The above embodiments can be combined with each other.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it; although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications can still be made to the specific implementation of this utility model or equivalent substitutions can be made to some technical features without departing from the spirit of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the technical solution claimed by this utility model.

Claims

1. A quick-frozen dumpling shaping device, comprising a base, an upper mold disposed on the upper side of the base, and a shaping frame, wherein the upper mold and the shaping frame are disposed opposite each other, and the upper mold is located above the shaping frame, characterized in that: The shaping frame includes two opposing vertical side plates, the top surfaces of which are connected by a top plate. Several shaping grooves are evenly distributed on the top plate, the edges of each shaping groove protrude upwards, and the bottom surface of each shaping groove is provided with an ejection through hole. An ejection mechanism is correspondingly provided on the lower side of the shaping frame. The inner contour of the ejection through hole is smaller than the inner contour of the shaping groove. A bottom plate is provided inside the shaping groove, and the side of the bottom plate slides with the edge of the shaping groove. The bottom plate is located above the ejection through hole.

2. The quick-frozen dumpling shaping device according to claim 1, characterized in that: The ejection mechanism includes a base and a telescopic drive mechanism mounted on the base. The telescopic end of the telescopic drive mechanism is connected to several ejection heads, and each ejection head corresponds to an ejection through hole.

3. The quick-frozen dumpling shaping device according to claim 2, characterized in that: The integer slots are arranged in a matrix, with each row containing M integer slots, for a total of N rows, where M and N are both positive integers; M ejector heads are correspondingly set on the ejector mechanism, and a horizontal drive mechanism is set on the lower side of the top plate. The horizontal drive mechanism is used to drive the ejector mechanism to reciprocate.

4. The quick-frozen dumpling shaping device according to claim 3, characterized in that: The horizontal drive structure includes a front mounting plate located on the front side of the top plate, a rear mounting plate located on the rear side of the top plate, a transmission screw and a sliding guide post located between the front mounting plate and the rear mounting plate, and a drive motor for driving the transmission screw to rotate; threaded seats and sliding sleeves are provided on both sides of the base corresponding to the transmission screw and the sliding guide post; the threaded seats are threadedly connected to the transmission screw, and the sliding sleeves are slidably connected to the sliding guide post.

5. The quick-frozen dumpling shaping device according to claim 4, characterized in that: The upper mold includes an upper template, with at least two sets of connecting ears on each side of the upper template. The base and at least one set of connecting ears are connected by a telescopic rod. Several vertical guide posts are provided on the upper side of the top plate, and at least one set of connecting ears has a vertical through hole. The vertical guide post passes through the vertical through hole and slides with the connecting ear.

6. The quick-frozen dumpling shaping device according to claim 5, characterized in that: A limit block is provided at the upper end of the vertical guide column. The outer diameter of the limit block is larger than the inner diameter of the vertical through hole. The top plate has a corresponding hole for the telescopic rod, and the telescopic rod passes through the hole to connect the base and the upper template.

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