Sludge discharge device of horizontal sedimentation tank

Abstract

The utility model discloses a sludge discharge device of a horizontal flow sedimentation tank, which relates to the technical field of horizontal flow sedimentation tanks and comprises a sedimentation tank body. The sludge concentration meter is arranged on the left side in the sedimentation tank body, a truss is arranged at the upper end of the sedimentation tank body, range finder baffles are arranged on the left side and the right side of the upper surface of the truss, a truss vehicle is arranged above the truss, and fixed mounting frames are mounted on the left side and the right side of the upper end of the truss vehicle; a sludge interface instrument is arranged at the left end of the fixed mounting frame, a sensor cable is arranged on the outer side of the sludge interface instrument, and a sludge level meter body is arranged at the lower end of the sensor cable; the problems that before sludge discharging, the height of sludge in a sedimentation tank cannot be measured, so that the sludge cannot be discharged in a sludge discharging state, resources are wasted, the sludge discharging water concentration cannot be controlled in the sludge discharging process, and clear water is easily discharged are solved, and meanwhile the problems that before sludge discharging of a sludge discharging machine, accurate positioning cannot be achieved, and the sludge discharging efficiency is low are solved. And the sludge discharging machine is easy to exceed the sludge discharging range.

Description

Technical Field

[0001] This utility model relates to the field of horizontal flow sedimentation tank technology, and specifically to a sludge removal device for a horizontal flow sedimentation tank. Background Technology

[0002] Horizontal flow sedimentation tanks are widely used in drinking water treatment due to their simple structure, convenient management, good resistance to shock loads, and stable operation. Raw water, after being slowly treated with a water purification agent and undergoing flocculation reaction at the baffle plate, enters the horizontal flow sedimentation tank. A large amount of sludge is generated daily and settles in the tank, making routine sludge removal essential.

[0003] In Chinese patent announcement number CN219399074U, a horizontal flow sedimentation tank with a sludge removal device is disclosed. The tank body has an inlet end and an outlet end, and a sludge removal pipe with the corresponding outlet end set at the bottom of the tank body. The sludge removal pipe is laid perpendicular to the liquid flow direction, passes through the tank body, and the outlet of the sludge removal pipe is located outside the tank body. The pipe wall has multiple through holes for sludge and water to pass through, which solves the problem of sludge accumulation affecting the water quality and turbidity of the effluent.

[0004] Compared to the above-mentioned sludge discharge device, the following defects still exist: before sludge discharge, it is impossible to measure the sludge height in the sedimentation tank, resulting in sludge being discharged before reaching the state where it can be discharged, wasting resources. It solves the problem that the concentration of sludge discharge water cannot be controlled during the sludge discharge process, and it is easy to produce clear water. At the same time, it solves the problem that it is impossible to accurately position the sludge discharge machine before it discharges sludge, which can easily cause the sludge discharge machine to exceed the sludge discharge range. Utility Model Content

[0005] The purpose of this utility model is to provide a sludge discharge device for a horizontal flow sedimentation tank, which solves the following technical problems: Before sludge discharge, it is impossible to measure the height of sludge in the sedimentation tank, resulting in sludge being discharged before it reaches the state where it can be discharged, wasting resources; during the sludge discharge process, the concentration of the discharged sludge water cannot be controlled, which easily leads to the problem of clear water being discharged; at the same time, it is impossible to accurately position the sludge discharge machine before it discharges sludge, which easily causes the sludge discharge machine to exceed the sludge discharge range.

[0006] The objective of this utility model can be achieved through the following technical solutions:

[0007] A sludge removal device for a horizontal flow sedimentation tank, comprising the sedimentation tank body;

[0008] A truss is installed at the upper end of the sedimentation tank body. Rangefinder baffles are installed on both the left and right sides of the upper surface of the truss. A gantry is installed above the truss. Fixed mounting frames are installed on both the left and right sides of the upper end of the gantry. A sludge interface meter is installed at the left end of the fixed mounting frame. A sensor cable is installed on the outside of the sludge interface meter. A sludge level gauge body is installed at the lower end of the sensor cable. A fastening component for connecting to the gantry is installed on the outside of the sludge level gauge body.

[0009] The gantry is equipped with a rangefinder body on the lower side of both the left and right ends, a platform frame on both the left and right ends, a drive wheel at the lower end of the gantry, a mud discharge machine body in the middle of the upper end of the gantry, a mud discharge pipe at the front end of the mud discharge machine body, and a suction pipe at the right end of the mud discharge machine body.

[0010] As a further embodiment of this utility model: a limiting groove is provided on the inner side of the truss, and the upper surface of the limiting groove is fitted to the lower surface of the drive wheel.

[0011] As a further embodiment of this utility model: the gantry and the platform frame are fixedly connected, and the lower surface of the platform frame is higher than the horizontal plane of the gantry.

[0012] As a further embodiment of this utility model: the sludge interface meter is integrated with the sludge level gauge body via a sensor cable, and the sensor cable can be extended to 200m.

[0013] As a further embodiment of this utility model: a liquid level water flow is provided inside the sedimentation tank body, and the lower end surface of the sludge level gauge body is installed on the lower side of the liquid level water flow.

[0014] As a further embodiment of this utility model: the fastening assembly consists of a first mounting bracket, a second mounting bracket, a rubber pad, an adjusting bolt, a first rubber ring, a second rubber ring, and an adjusting nut;

[0015] A second mounting bracket is provided on the right side of the first mounting bracket. Rubber pads are provided on the inner sides of both the first and second mounting brackets. An adjusting bolt is provided at the connection between the first and second mounting brackets. A second rubber ring and a first rubber ring are respectively provided on the left and right sides of the outer end of the adjusting bolt. An adjusting nut connected to the adjusting bolt is provided on the left side of the second rubber ring.

[0016] As a further embodiment of this utility model: both the first mounting bracket and the second mounting bracket are connected to the rubber pad by adhesive bonding, and the inner wall surface of the rubber pad is fitted to the outer surface of the sludge level gauge body.

[0017] As a further embodiment of this utility model: both the first rubber ring and the second rubber ring are connected to the adjusting bolt by a sleeve connection, and the adjusting bolt passes through the second mounting bracket and the first mounting bracket in sequence and is connected to the adjusting nut by a thread.

[0018] As a further embodiment of this utility model: a buffer tank is provided at the lower end of the sludge discharge pipe, and a sludge concentration meter is provided on the inner side of the buffer tank.

[0019] The beneficial effects of this utility model are:

[0020] 1. The sludge interface instrument is integrated with the sludge level gauge body via a sensor cable. When the lower end of the sludge level gauge body is below the liquid level water flow surface, the sludge level gauge body can move synchronously when the gantry crane moves as a whole. When the predetermined total sludge volume is reached, the sludge discharge machine body starts to run empty once. Based on the sludge level gauge body and the rangefinder body, the sludge height at different points on the bottom of the sedimentation tank body is plotted and a trend chart is formed. After being displayed on the automatic control page, sludge discharge begins. According to the sludge height in different intervals, the gantry crane is set to different forward frequencies to control the travel speed and the start and stop of the sludge discharge machine booster pump, so as not to produce clean water and avoid loss and waste of resources.

[0021] 2. By setting a negative feedback mode through the sludge concentration meter, the concentration value of the sludge discharge water is monitored in real time after the sludge discharge machine starts discharging sludge. When the concentration of the sludge discharge water is lower than the set value, the sludge discharge machine stops and the gantry crane moves to the next point to discharge sludge, ensuring that no clean water is discharged from the sludge and avoiding loss and waste of resources.

[0022] 3. The lower surface of the drive wheel is fitted with the limiting groove on the inner side of the truss, which makes the truss more stable when moving laterally and avoids dislocation. In addition, the rangefinder body is set on the lower side of both the left and right ends of the truss. The rangefinder baffle can block it and prevent it from going out of range, so as to accurately locate the specific position of the mud discharge machine body. Attached Figure Description

[0023] The present invention will be further described below with reference to the accompanying drawings.

[0024] Figure 1 This is a front view cross-sectional structural diagram of the present invention;

[0025] Figure 2 This is a utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0026] Figure 3 This is a side sectional view of the connection between the truss and the drive wheel of this utility model.

[0027] Figure 4This is a top view cross-sectional structural diagram of the connection between the gantry crane and the fastening assembly of this utility model.

[0028] In the diagram: 1. Sedimentation tank body; 2. Sludge concentration meter; 3. Liquid level flow meter; 4. Truss; 5. Rangefinder baffle; 6. Limiting groove; 7. Gantry crane; 8. Drive wheel; 9. Platform frame; 10. Rangefinder body; 11. Fixed mounting bracket; 12. Sludge interface meter; 13. Sensor cable; 14. Sludge level gauge body; 15. Fastening assembly; 1501. First mounting bracket; 1502. Second mounting bracket; 1503. Rubber pad; 1504. Adjusting bolt; 1505. First rubber ring; 1506. Second rubber ring; 1507. Adjusting nut; 16. Sludge discharge machine body; 17. Sludge discharge pipe; 18. Sludge suction pipe. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0030] Example 1

[0031] Please see Figure 1 , Figure 3 and Figure 4 As shown, this utility model is a sludge discharge device for a horizontal flow sedimentation tank. Specifically, it can measure the sludge height in the liquid level flow 3 to avoid wasting resources when the sludge has not reached the dischargeable state. It can also stably connect the sludge level gauge body 14 to facilitate height adjustment. The device includes a sedimentation tank body 1; a truss 4 set at the upper end of the sedimentation tank body 1; a rangefinder baffle 5 set on both the left and right sides of the upper surface of the truss 4; a gantry 7 set above the truss 4; fixed mounting brackets 11 installed on both the left and right sides of the upper end of the gantry 7; a sludge interface meter 12 set at the left end of the fixed mounting bracket 11; a sensor cable 13 set on the outside of the sludge interface meter 12; a sludge level gauge body 14 set at the lower end of the sensor cable 13; and a fastening component 15 connected to the gantry 7 set on the outside of the sludge level gauge body 14.

[0032] In this embodiment, preferably, the sludge interface meter 12 is integrally connected to the sludge level gauge body 14 via a sensor cable 13. The sensor cable 13 can be extended to 200m. A liquid level flow 3 is provided inside the sedimentation tank body 1. The lower end surface of the sludge level gauge body 14 is mounted on the lower side of the liquid level flow 3. The fastening assembly 15 consists of a first mounting bracket 1501, a second mounting bracket 1502, a rubber pad 1503, an adjusting bolt 1504, a first rubber ring 1505, a second rubber ring 1506, and an adjusting nut 1507. The second mounting bracket 1502 is provided on the right side of the first mounting bracket 1501. Rubber pads 1503 are provided on the inner sides of both the first mounting bracket 1501 and the second mounting bracket 1502. An adjusting bolt 1504 is provided at the connection between the first mounting bracket 1501 and the second mounting bracket 1502. The outer end of the adjusting bolt 1504... A second rubber ring 1506 and a first rubber ring 1505 are respectively provided on the left and right sides. An adjusting nut 1507 connected to the adjusting bolt 1504 is provided on the left side of the second rubber ring 1506. The first mounting bracket 1501 and the second mounting bracket 1502 are both connected to the rubber pad 1503 by adhesive bonding. The inner wall surface of the rubber pad 1503 is fitted to the outer surface of the sludge level gauge body 14. The first rubber ring 1505 and the second rubber ring 1506 are both connected to the adjusting bolt 1504 by sleeve connection. The adjusting bolt 1504 passes through the second mounting bracket 1502 and the first mounting bracket 1501 in sequence and is connected to the adjusting nut 1507 by thread. Under the action of the fastening component 15, the sludge level gauge body 14 can be stably connected and installed as a whole, and the height position can be adjusted as needed.

[0033] In summary, the sludge level gauge body 14, connected to the sludge interface meter 12 via sensor cable 13, is engaged and limited inside the rubber pad 1503. At this time, the first rubber ring 1505 and the second rubber ring 1506 are fitted onto the outside of the adjusting bolt 1504. The adjusting bolt 1504 passes through the second mounting bracket 1502 and the first mounting bracket 1501 in sequence, and is threadedly connected to the adjusting nut 1507. This allows for height adjustment and secure installation of the sludge level gauge body 14 as needed, preventing it from falling off. When the gantry crane 7 moves laterally, the sludge level gauge body 14 moves synchronously with the gantry crane 7. When the predetermined total sludge volume is reached... Afterwards, the sludge discharge machine 16 runs empty once. Based on the sludge level gauge 14, the sludge height at different points on the bottom of the sedimentation tank 1 is plotted and a trend chart is generated and displayed on the automatic control page. Then, sludge discharge begins. The sludge discharge is controlled by setting different forward frequencies of the gantry crane 7 according to the sludge height in different intervals to control the travel speed and start and stop of the sludge discharge machine 16. The sludge discharge work is mainly completed by two variables: sludge level height and gantry crane 7 frequency, so that no clear water is produced, avoiding loss and waste of resources. The sludge concentration meter 2 is a YSI6820 multi-parameter water quality monitor, and the sludge interface meter 12, sensor cable 13 and sludge level gauge 14 are Sludge finder2.

[0034] Example 2

[0035] Reference Figure 1 , Figure 2 and Figure 3 The diagram shows the second embodiment of this utility model, which specifically enables accurate positioning of the gantry crane 7 before mud discharge to avoid exceeding the mud discharge range and allows the gantry crane 7 to move laterally stably. This includes a rangefinder body 10 installed on the lower sides of both the left and right ends of the gantry crane 7, a stepping frame 9 installed on both the left and right ends of the gantry crane 7, a drive wheel 8 installed at the lower end of the gantry crane 7, a mud discharge machine body 16 installed in the middle of the upper end of the gantry crane 7, a mud discharge pipe 17 installed at the front end of the mud discharge machine body 16, and a mud suction pipe 18 installed at the right end of the mud discharge machine body 16.

[0036] In this embodiment, preferably, a limiting groove 6 is provided on the inner side of the truss 4, the upper surface of the limiting groove 6 is fitted with the lower surface of the drive wheel 8, the truss 7 is fixedly connected to the step frame 9, and the lower surface of the step frame 9 is higher than the horizontal plane of the liquid level flow 3, which can make the truss 7 move more stably in the lateral direction and avoid dislocation.

[0037] In this embodiment, preferably, a buffer tank is provided at the lower end of the sludge discharge pipe 17, and a sludge concentration meter 2 is provided inside the buffer tank, which can prevent mud and water from splashing during the sludge discharge process under the action of the buffer tank.

[0038] In summary, when the drive wheel 8 is opened, the gantry 7 can be moved as a whole. The lower surface of the drive wheel 8 is fitted with the limiting groove 6 opened on the inner side of the gantry 4, which can prevent the gantry 7 from dislodging. In addition, the rangefinder body 10 is set on the lower side of both the left and right ends of the gantry 7. It can be blocked by the rangefinder baffle 5 to prevent it from exceeding the range, thus accurately positioning the sludge discharge machine body 16. Finally, the sludge discharge machine body 16 can be opened to discharge sludge using the sludge discharge pipe 17 and the sludge suction pipe 18. It can also be automatically or manually discharged in real time according to the feedback of the sludge concentration meter 2. The sludge concentration meter 2 is set in the buffer groove at the lower end of the sludge discharge pipe 17 to prevent mud and water from splashing during the sludge discharge process. By setting the concentration parameter, when the sludge discharge concentration is lower than the set value, the sludge discharge stops and moves to the next point for operation.

[0039] Example 3

[0040] This embodiment is obtained by combining Embodiment 1 and Embodiment 2.

[0041] The above-mentioned accurate positioning measurement and stable movement of the sludge level gauge body 14 not only enables automatic or manual sludge discharge, but also allows clean water to be retained to avoid discharge, and can prevent dislocation during the sludge discharge process.

[0042] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the claims of the present invention should still fall within the patent coverage of the present invention.

Claims

1. A sludge removal device for a horizontal flow sedimentation tank, characterized in that, include; Sedimentation tank body (1); A truss (4) is installed at the upper end of the sedimentation tank body (1). A rangefinder baffle (5) is installed on both the left and right sides of the upper surface of the truss (4). A gantry (7) is installed above the truss (4). A fixed mounting frame (11) is installed on both the left and right sides of the upper end of the gantry (7). A sludge interface meter (12) is installed at the left end of the fixed mounting frame (11). A sensor cable (13) is installed on the outside of the sludge interface meter (12). A sludge level gauge body (14) is installed at the lower end of the sensor cable (13). A fastening component (15) connected to the gantry (7) is installed on the outside of the sludge level gauge body (14). The gantry (7) is equipped with a rangefinder body (10) on the lower side of both the left and right ends, and a stepping frame (9) is provided on both the left and right ends of the gantry (7). The gantry (7) is equipped with a drive wheel (8) at the lower end, and a mud discharge machine body (16) is provided in the middle of the upper end of the gantry (7). The mud discharge machine body (16) is equipped with a mud discharge pipe (17) at the front end of the mud discharge machine body (16), and a mud suction pipe (18) is provided at the right end of the mud discharge machine body (16).

2. The sludge removal device for a horizontal flow sedimentation tank according to claim 1, characterized in that, A limiting groove (6) is provided on the inner side of the truss (4), and the upper surface of the limiting groove (6) is fitted with the lower surface of the drive wheel (8).

3. The sludge removal device for a horizontal flow sedimentation tank according to claim 1, characterized in that, The gantry (7) is fixedly connected to the platform frame (9), and the lower surface of the platform frame (9) is higher than the horizontal plane of the gantry (4).

4. The sludge removal device for a horizontal flow sedimentation tank according to claim 1, characterized in that, The sludge interface meter (12) is integrated with the sludge level gauge body (14) via a sensor cable (13), and the sensor cable (13) can be extended to 200m.

5. The sludge removal device for a horizontal flow sedimentation tank according to claim 1, characterized in that, The sedimentation tank body (1) is equipped with a liquid level flow (3), and the lower end surface of the sludge level gauge body (14) is installed on the lower side of the liquid level flow (3).

6. The sludge removal device for a horizontal flow sedimentation tank according to claim 1, characterized in that, The fastening assembly (15) consists of a first mounting bracket (1501), a second mounting bracket (1502), a rubber pad (1503), an adjusting bolt (1504), a first rubber ring (1505), a second rubber ring (1506), and an adjusting nut (1507); A second mounting bracket (1502) is provided on the right side of the first mounting bracket (1501). Rubber pads (1503) are provided on the inner sides of both the first mounting bracket (1501) and the second mounting bracket (1502). An adjusting bolt (1504) is provided at the connection between the first mounting bracket (1501) and the second mounting bracket (1502). A second rubber ring (1506) and a first rubber ring (1505) are respectively provided on the left and right sides of the outer end of the adjusting bolt (1504). An adjusting nut (1507) connected to the adjusting bolt (1504) is provided on the left side of the second rubber ring (1506).

7. The sludge removal device for a horizontal flow sedimentation tank according to claim 6, characterized in that, The first mounting bracket (1501) and the second mounting bracket (1502) are both connected to the rubber pad (1503) by adhesive bonding. The inner wall surface of the rubber pad (1503) is fitted to the outer surface of the sludge level gauge body (14).

8. The sludge removal device for a horizontal flow sedimentation tank according to claim 6, characterized in that, The first rubber ring (1505) and the second rubber ring (1506) are both connected to the adjusting bolt (1504) by a sleeve connection. The adjusting bolt (1504) passes through the second mounting bracket (1502) and the first mounting bracket (1501) in sequence and is connected to the adjusting nut (1507) by a thread.

9. The sludge removal device for a horizontal flow sedimentation tank according to claim 1, characterized in that, The lower end of the sludge discharge pipe (17) is provided with a buffer tank, and a sludge concentration meter (2) is provided on the inner side of the buffer tank.

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