Emulsifying tank for antibacterial liquid or gel processing

Abstract

The utility model provides an emulsification tank for bacteriostatic liquid or gel processing, which comprises an emulsification tank body, a stirring device, an air compression device, an air filtering device and a sleeve, the stirring device comprises a stirring shaft and stirring blades arranged on the stirring shaft, the stirring shaft is vertically arranged in the emulsification tank body, and the stirring blades are arranged on the stirring shaft. The inner wall of the emulsifying tank body is provided with tank body paddles extending towards the central axis of the tank body, and the stirring paddles and the tank body paddles are arranged in an up-and-down staggered manner; a feeding hole and a gas inlet are formed in the top of the emulsifying tank body, a discharging hole is formed in the bottom, a liquid inlet is formed in the side wall, and the air compression device and the air filtering device are respectively connected with the gas inlet; the sleeve sleeves part of the emulsifying tank body from the bottom and is in sealed connection with the outer wall of the emulsifying tank body, the discharge port penetrates out of the bottom of the sleeve, the liquid inlet is located above the sleeve, a heat exchange medium inlet is formed in the side wall of the sleeve close to the bottom, and a heat exchange medium outlet is formed in the side wall of the sleeve close to the top. The emulsifying tank is diversified in function, wide in application range and high in mixing efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of emulsification tank technology, and specifically relates to an emulsification tank for processing antibacterial liquids or gels. Background Technology

[0002] An emulsifying tank is a device used to dissolve one or more materials (such as water-soluble solids, liquids, or gels) in another liquid phase and hydrate them into a relatively stable emulsion. Emulsifying tanks are widely used in various industries, including but not limited to: 1. Cosmetic products: such as creams, lotions, lipsticks, and shampoos. Emulsifying tanks provide a homogeneous and smooth emulsification effect, improving product stability and user experience. 2. Pharmaceutical products: such as ointments, syrups, eye drops, and antibiotics. The homogenizing emulsification effect of emulsifying tanks helps improve the solubility and stability of drugs, enhancing their efficacy and safety. 3. Food products: such as jams, creams, and margarine. Emulsifying tanks can evenly disperse these food ingredients in a liquid phase, forming a stable emulsion and improving the taste and quality of the food. 4. Chemical products: such as chemicals and synthetic adhesives. Emulsifying tanks are often used in the preparation of various chemicals and adhesives, improving product uniformity and stability through emulsification. 5. Dyeing industrial products: such as pigments and titanium dioxide, emulsifying tanks can evenly disperse solid particles like pigments in the dye liquor, improving the uniformity and vibrancy of the dyeing process. 6. Printing inks: such as colored inks, resin inks, and newspaper inks, emulsifying tanks play a crucial role in ink preparation. Through emulsification, they ensure the pigments and binders in the ink are evenly mixed, improving the printing effect. Furthermore, emulsifying tanks are also suitable for the production of certain insoluble colloidal additives, such as CMC (sodium carboxymethyl cellulose) and xanthan gum.

[0003] Emulsifying tanks typically consist of a tank body and a stirring device. They are simple to operate and have stable performance. However, there are still some problems with current emulsifying tank devices, such as a narrow range of applicable material viscosity, limited functionality, and poor emulsification effect. Utility Model Content

[0004] Purpose of the utility model: In order to overcome the problems existing in the prior art, this utility model provides an emulsifying tank for processing antibacterial liquids or gels. The emulsifying tank has multiple functions, a wide range of applications, and high mixing efficiency.

[0005] Technical solution: To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An emulsifying tank for processing antibacterial liquids or gels includes an emulsifying tank body, a stirring device, an air compressor, an air filter, and a sleeve. The stirring device includes a stirring shaft and stirring blades mounted on the stirring shaft. The stirring shaft is vertically positioned within the emulsifying tank body. Tank blades extending towards the central axis of the tank body are located on the inner wall of the emulsifying tank body, and the stirring blades and tank blades are arranged alternately vertically. The top of the emulsifying tank body has a feed inlet and a gas inlet, the bottom has a discharge outlet, and the side wall has a liquid inlet. The air compressor and the air filter are connected to the gas inlet via pipelines. The sleeve covers part of the emulsifying tank body from the bottom and is sealed to the outer wall of the emulsifying tank body. The discharge outlet extends from the bottom of the sleeve, the liquid inlet is located above the sleeve, and a heat exchange medium inlet is located near the bottom of the side wall of the sleeve, while a heat exchange medium outlet is located near the top.

[0007] In one specific implementation, the top end of the stirring shaft passes through the top of the emulsification tank and is connected to a stirring motor outside the emulsification tank.

[0008] As a specific implementation, the stirring blades are horizontally arranged, and several stirring blades are evenly arranged around the stirring shaft on the same horizontal plane to form a stirring blade group, which is arranged in parallel in the height direction of the tank.

[0009] As a specific implementation, the tank blades are horizontally arranged on the same horizontal plane, with the stirring shaft as the central axis, and several tank blades are evenly arranged on the outer wall of the emulsification tank to form a tank blade group, which is arranged in parallel in the height direction of the tank.

[0010] As a specific implementation, the stirring blades and tank blades are independently selected from straight blades or folded blades.

[0011] As a specific implementation, a first valve is provided on the pipeline connecting the air compressor to the gas inlet.

[0012] As a specific implementation, a second valve is provided on the pipeline connecting the air filtration device to the gas inlet.

[0013] As a specific implementation scheme, a flow meter is installed on the pipeline of the liquid inlet.

[0014] Beneficial effects: Compared with the prior art, this utility model allows for the heating of the material inside the tank via a sleeve to accelerate the dissolution of certain special raw materials; for solutions that are prone to foaming and generate excessive foam during stirring, compressed gas can be introduced through an air compressor to increase the air pressure inside the tank, thereby eliminating foam. The stirring blades and the tank blades can form opposing vortices, increasing the thorough dissolution or mixing of the liquid; high-temperature steam can be introduced into the sleeve to maintain the pressure inside the emulsification tank at 1 MPa, allowing for high-temperature sterilization of the tank. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the emulsification tank of this utility model. Detailed Implementation

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0019] Example

[0020] An emulsifying tank for processing antibacterial liquids or gels, such as Figure 1 As shown, it includes an emulsifying tank 1, a stirring device 2, an air compressor 3, an air filter 4, and a sleeve 5.

[0021] The stirring device 2 includes a stirring shaft 201, stirring blades 202 mounted on the stirring shaft 201, and a stirring motor 203. The stirring shaft 201 is vertically mounted inside the emulsification tank 1, with its top end passing through the top of the emulsification tank 1 and connected to the stirring motor 203 outside the emulsification tank 1. The stirring blades 202 are horizontally mounted, and several stirring blades 202 are evenly arranged around the stirring shaft 201 on the same horizontal plane to form a stirring blade group, which is arranged parallel to each other in the height direction of the tank.

[0022] The inner wall of the emulsification tank 1 is provided with tank blades 101 extending toward the central axis of the tank. The tank blades 101 are horizontally arranged on the same horizontal plane. With the stirring shaft 201 as the central axis, several tank blades 101 are evenly arranged on the outer wall of the emulsification tank 1 to form a tank blade group. Several groups are arranged in parallel in the height direction of the tank.

[0023] The agitator blades 202 and the tank blades 101 are arranged alternately, one above the other. The agitator blades 202 and the tank blades 101 can both be straight blades or folded blades, or one can be straight blades and the other can be folded blades.

[0024] The emulsifying tank 1 has a feed inlet 102 and a gas inlet 103 at the top, a discharge outlet 104 at the bottom, and a liquid inlet 105 on the side wall. The air compressor 3 and the air filter 4 are connected to the gas inlet 103 through pipelines. The sleeve 5 covers part of the emulsifying tank 1 from the bottom and is sealed to the outer wall of the emulsifying tank 1. The discharge outlet 104 extends out from the bottom of the sleeve 5. The liquid inlet 105 is located above the sleeve 5. The side wall of the sleeve 5 has a heat exchange medium inlet 501 near the bottom and a heat exchange medium outlet 502 near the top.

[0025] A first valve 301 is provided on the pipeline connecting the air compressor 3 to the gas inlet 103. A second valve 401 is provided on the pipeline connecting the air filter 4 to the gas inlet 103. A flow meter 106 is provided on the pipeline connecting the liquid inlet 105.

[0026] The operating principle of the above emulsification tank is as follows:

[0027] According to the mixing requirements, the solid material is weighed and added into the emulsification tank 1 through the feed inlet 102. Purified water is added as needed through the liquid inlet 105, and then the mixture is stirred and homogenized. For some special raw materials, the material in the tank can be heated by the sleeve 5 to accelerate dissolution. Specifically, a constant temperature medium enters from the heat exchange medium inlet 501 and flows out from the heat exchange medium outlet 502, or high-temperature steam can be used. For some solutions that are prone to foaming, excessive foam is generated during stirring. Compressed gas can be introduced through the air compressor device 3 to increase the air pressure in the tank and achieve the purpose of defoaming. The stirring blades 202 and the tank blades 101 can form a counter-current vortex to increase the full dissolution or homogenization of the liquid.

[0028] The mixed material is fed with compressed gas through the air compressor 3 to increase the air pressure inside the tank, and the material is then forced into the filling machine through the discharge port 104 for filling.

[0029] High-temperature steam can be introduced into the sleeve 5 to maintain the pressure inside the emulsification tank 1 at 1 MPa, allowing for high-temperature sterilization of the tank.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An emulsifying tank for processing antibacterial liquids or gels, characterized in that, The system includes an emulsifying tank (1), a stirring device (2), an air compressor (3), an air filter (4), and a sleeve (5). The stirring device (2) includes a stirring shaft (201) and stirring blades (202) mounted on the stirring shaft (201). The stirring shaft (201) is vertically mounted inside the emulsifying tank (1). Tank blades (101) extending towards the central axis of the tank are mounted on the inner wall of the emulsifying tank (1). The stirring blades (202) and the tank blades (101) are arranged alternately. The top of the emulsifying tank (1) is provided with a feed inlet (102) and a gas inlet (103). The bottom is provided with a discharge port (104), the side wall is provided with a liquid inlet (105), the air compressor (3) and the air filter (4) are respectively connected to the gas inlet (103) through pipelines; the sleeve (5) covers part of the emulsification tank (1) from the bottom and is sealed to the outer wall of the emulsification tank (1); the discharge port (104) passes out from the bottom of the sleeve (5); the liquid inlet (105) is located above the sleeve (5); the side wall of the sleeve (5) is provided with a heat exchange medium inlet (501) near the bottom and a heat exchange medium outlet (502) near the top.

2. The emulsifying tank for processing antibacterial solutions or gels according to claim 1, characterized in that, The top end of the stirring shaft (201) passes through the top of the emulsification tank (1) and is connected to the stirring motor (203) outside the emulsification tank (1).

3. The emulsifying tank for processing antibacterial solutions or gels according to claim 1, characterized in that, The stirring blades (202) are horizontally arranged. Several stirring blades (202) are evenly arranged around the stirring shaft (201) on the same horizontal plane to form a stirring blade group. Several groups are arranged in parallel in the height direction of the tank.

4. The emulsifying tank for processing antibacterial solutions or gels according to claim 1, characterized in that, The tank blades (101) are horizontally arranged on the same horizontal plane. With the stirring shaft (201) as the central axis, several tank blades (101) are evenly arranged on the outer wall of the emulsification tank (1) to form a tank blade group. Several groups are arranged in parallel in the height direction of the tank.

5. The emulsifying tank for processing antibacterial solutions or gels according to claim 1, characterized in that, The stirring blades (202) and tank blades (101) are independently selected from straight blades or folded blades.

6. The emulsifying tank for processing antibacterial solutions or gels according to claim 1, characterized in that, The air compressor (3) is connected to the gas inlet (103) by a first valve (301).

7. The emulsifying tank for processing antibacterial solutions or gels according to claim 1, characterized in that, A second valve (401) is provided on the pipeline connecting the air filter (4) and the gas inlet (103).

8. The emulsifying tank for processing antibacterial solutions or gels according to claim 1, characterized in that, A flow meter (106) is installed on the pipeline of the liquid inlet (105).

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