Pretreatment device for preparing ferro-manganese functional carbon base

The integrated pretreatment device solves the problem of handling biochar precursors between different devices, achieving efficient material mixing and reaction control, and improving preparation efficiency and production capacity.

CN223530415UActive Publication Date: 2025-11-11BAOSHAN BRANCH OF YUNNAN TOBACCO CO +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422946309.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-11
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The preparation of biochar precursors that adsorb iron and manganese requires a multi-step process, involving different equipment, which is labor-intensive, requires transfer during the process and results in losses, leading to low efficiency and reduced production capacity.

Method used

A pretreatment device for preparing iron-manganese functional carbon-based materials is provided, which integrates material mixing and adsorption processes into a reaction chamber. The device includes an outer chamber, a reaction chamber, a stirring device, a heating wire, a filtrate outlet, a pressurized gas inlet, and a control panel, thereby achieving efficient material mixing and reaction control.

Benefits of technology

It improves work efficiency, reduces material transfer losses, increases production capacity, and achieves uniform mixing and temperature control of materials through stirring devices and heating wires, ensuring smooth reaction.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223530415U_ABST
    Figure CN223530415U_ABST
Patent Text Reader

Abstract

The utility model provides a pretreatment device for preparing an iron-manganese functional carbon base, which belongs to the technical field of tobaccos and is provided with an outer box body, a filtrate outlet, a reaction box body lifting rod, a clamping groove, a stirring device, a reaction box body, a pressurized gas inlet, a box body heating wire, a vent hole, a handle and a control panel. The reaction box body is arranged in the outer box body, and the side wall of the reaction box body is tightly connected with the side wall of the outer box body; the reaction box body is used for mixing and adsorbing materials; the filtrate outlet is formed in the lower part of one side wall of the outer box body and is used for discharging filtrate after reaction; the problems that at present, preparation of the biochar precursor substance adsorbing iron and manganese needs to be carried out step by step, operation is carried out in different devices, the workload is large, transferring is needed in the process, loss exists in the transferring process, the working efficiency is low, and the productivity is reduced can be solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of tobacco technology, and specifically relates to a pretreatment device for preparing iron-manganese functional carbon-based materials. Background Technology

[0002] In the preparation of iron-manganese modified biochar, soluble iron and manganese salts are dissolved in water to prepare an iron-manganese salt solution. Crushed and sieved biomass raw materials are mixed with the iron-manganese salt solution and stirred continuously at 60℃-80℃ to ensure thorough mixing of the biomass raw materials, such as crop straw, with the solution. After mixing, the mixture is dried to obtain a biochar precursor material with iron and manganese salts uniformly distributed on the surface of the biomass raw materials. This biochar precursor material is then placed in a tube furnace for pyrolysis under an oxygen-limited atmosphere, followed by cooling to obtain iron-manganese modified biochar. Biochar has applications in agriculture, environmental remediation, and energy, among other fields. Biochar has excellent adsorption capacity for heavy metals and organic pollutants and is widely used in the remediation of contaminated soil and water bodies.

[0003] Currently, the preparation of biochar precursors for adsorbing iron and manganese requires a multi-step process, carried out in different equipment, which is labor-intensive, involves transfer during the process and results in losses, leading to low efficiency and reduced production capacity. Utility Model Content

[0004] In view of this, the present invention provides a pretreatment device for preparing iron-manganese functional carbon-based materials, which aims to solve the problems of the current method of preparing iron-manganese adsorbent biochar precursor materials, which requires step-by-step processing, operation in different equipment, large workload, transfer during the process, loss during the transfer, low work efficiency and reduced production capacity.

[0005] This utility model is implemented as follows:

[0006] This invention provides a pretreatment device for preparing iron-manganese functional carbon-based materials, comprising an outer casing, a filtrate outlet, a reaction chamber lifting rod, a slot, a stirring device, a reaction chamber, a pressurized gas inlet, a chamber heating wire, an exhaust port, a handle, and a control panel. The reaction chamber is housed inside the outer casing, and the side wall of the reaction chamber is tightly connected to the side wall of the outer casing. The reaction chamber is used for mixing and adsorbing materials. The filtrate outlet is located below one side wall of the outer casing and is connected to the side wall of the reaction chamber. The filtrate outlet is used to discharge the filtrate after the reaction; square openings are provided on the lower part of the left and right side walls of the outer casing, and the square openings are connected to the side walls of the reaction chamber; there are two reaction chamber lifting rods, which are respectively set in the square openings; a metal filter screen is provided at the bottom of the reaction chamber; the reaction chamber lifting rods are fixedly connected to the left and right ends of the metal filter screen respectively; the slots are fixedly provided on the side walls of the square openings, and the slots are used to fix the lifting rods of the reaction chamber after they are raised; the reaction chamber has an opening at the top.

[0007] Based on the above technical solution, the pretreatment device for preparing iron-manganese functional carbon-based materials of this utility model can be further improved as follows:

[0008] The reaction chamber is equipped with a stirring device, which includes a connecting rod and a stirring paddle. The upper wall of the outer chamber is provided with a pressurized gas inlet, which is used to pressurize and assist in the filtration of the filtrate.

[0009] Furthermore, heating wires are provided on the four side walls of the outer casing.

[0010] Furthermore, the rear wall of the outer casing is provided with the exhaust port.

[0011] The exhaust port can be switched on and off.

[0012] Furthermore, the handle is provided on the front wall of the outer casing, and the control panel is provided on the upper part of the front wall of the outer casing.

[0013] Furthermore, a temperature sensor is installed inside the stirring paddle.

[0014] Furthermore, the height of the card slot is 2 / 3 of the height of the square opening.

[0015] Furthermore, the upper end of the connecting rod passes through the upper wall of the reaction chamber and is fixedly connected to the upper wall of the outer chamber.

[0016] Furthermore, the height of the reaction chamber is 2 / 3 of the height of the outer chamber.

[0017] Furthermore, the size of the filter screen is adapted to the size of the bottom surface of the reaction chamber.

[0018] Compared with existing technologies, the beneficial effects of the pretreatment device for preparing iron-manganese functional carbon-based materials provided by this utility model are: it can prepare adsorbed carbon in batches. Currently, the preparation of biochar precursors for adsorbing iron and manganese requires steps in different devices, which is labor-intensive and results in losses during transfer. This device integrates the material mixing and adsorption processes into a single reaction chamber, located inside an outer chamber. This avoids transferring materials between different devices, reducing workload and transfer losses, thereby effectively improving work efficiency and increasing production capacity. A filtrate outlet is located on the lower side wall of the outer chamber, facilitating the discharge of the filtrate after the reaction. A pressurized gas inlet is located on the upper wall of the outer chamber, which can pressurize and assist in filtrate filtration, making filtrate discharge more efficient. A stirring device, including a connecting rod and a stirring paddle, is installed inside the reaction chamber to stir the materials, ensuring more uniform mixing and facilitating the mixing and adsorption process. Heating wires are installed on the four side walls of the outer chamber to heat the materials inside the reaction chamber, meeting the temperature requirements required for the reaction process. Meanwhile, a temperature sensor is installed inside the stirring paddle to monitor the temperature in real time, facilitating better control of the reaction temperature. An exhaust vent is located on the rear wall of the outer casing to expel gases generated during the reaction, ensuring pressure balance within the device and providing a favorable environment for the smooth progress of the reaction. A handle is located on the front wall of the outer casing for easy movement and operation of the device. A control panel is located above the front wall, allowing convenient control of various functions of the device (such as heating and stirring). Furthermore, the reaction chamber utilizes a lifting rod and a locking slot to facilitate maintenance and cleaning of components such as the filter screen at the bottom of the reaction chamber. The locking slot, with a height of 2 / 3 of the square opening height, effectively secures the lifting rod after the reaction chamber has been raised. This method solves the current problem of preparing biochar precursors for adsorbing iron and manganese requiring multiple steps in different equipment, resulting in a large workload, losses during transfer, low efficiency, and reduced production capacity. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 A schematic diagram of the overall structure of a pretreatment device for preparing iron-manganese functional carbon-based materials;

[0021] The attached diagram lists the components represented by each number as follows:

[0022] 01. Outer casing; 02. Filtrate outlet; 03. Reaction chamber lifting rod; 04. Slot; 05. Stirring device; 06. Reaction chamber; 07. Pressurized gas inlet; 08. Heating wire of the chamber; 09. Exhaust vent; 10. Handle; 11. Control panel. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0024] like Figure 1 The diagram shows a first embodiment of a pretreatment device for preparing iron-manganese functional carbon-based materials provided by this utility model. In this embodiment, it includes an outer casing 01, a filtrate outlet 02, a reaction chamber lifting rod 03, a slot 04, a stirring device 05, a reaction chamber 06, a pressurized gas inlet 07, a heating wire 08, an exhaust port 09, a handle 10, and a control panel 11. The reaction chamber 06 is housed inside the outer casing 01, and the side wall of the reaction chamber 06 is tightly connected to the side wall of the outer casing 01. The reaction chamber 06 is used for mixing and adsorbing materials. A filtrate outlet is located below one side wall of the outer casing 01. 02, the filtrate outlet 02 is connected to the side wall of the reaction chamber 06; the filtrate outlet 02 is used to discharge the filtrate after the reaction; square openings are provided at the bottom of the left and right side walls of the outer chamber 01, and the square openings are connected to the side walls of the reaction chamber 06; there are two reaction chamber lifting rods 03, which are respectively set in the square openings; a metal filter screen is provided at the bottom of the reaction chamber 06; the reaction chamber lifting rods 03 are fixedly connected to the left and right ends of the metal filter screen respectively; a slot 04 is fixedly provided on the side wall of the square opening, and the slot 04 is used to fix the lifting rod 03 of the reaction chamber after it is raised; the reaction chamber 06 has an opening at the top.

[0025] In use: Add biochar and iron-manganese salt solution to reaction chamber 06; set the heating temperature of heating wire 08 and the stirring speed of stirring device 05; after the reaction is completed, lift the lifting rod 03 of the reaction chamber and insert it into the slot 04 to lift the filter screen at the bottom of the reaction chamber 06; connect the compressor to the pressurized gas inlet 07 to pressurize the air; open the filtrate outlet 02 to discharge the filtrate; after the filtrate is discharged, open the exhaust port 09 and set the drying temperature of reaction chamber 06.

[0026] In the above technical solution, the reaction chamber 06 is equipped with a stirring device 05, which includes a connecting rod and a stirring paddle. The upper wall of the outer chamber 01 is provided with a pressurized gas inlet 07, which is used to pressurize and assist in the filtration of the filtrate.

[0027] Furthermore, in the above technical solution, heating wires 08 are provided on the four side walls of the outer casing 01.

[0028] Furthermore, in the above technical solution, the rear wall of the outer casing 01 is provided with an exhaust port 09.

[0029] Furthermore, in the above technical solution, a handle 10 is provided on the front wall of the outer casing 01, and a control panel 11 is provided on the upper part of the front wall of the outer casing 01.

[0030] Furthermore, in the above technical solution, a temperature sensor is installed inside the stirring paddle.

[0031] Furthermore, in the above technical solution, the height of the card slot 04 is 2 / 3 of the height of the square opening.

[0032] Furthermore, in the above technical solution, the upper end of the connecting rod passes through the upper wall of the reaction chamber 06 and is fixedly connected to the upper wall of the outer chamber 01.

[0033] Furthermore, in the above technical solution, the height of the reaction chamber 06 is 2 / 3 of the height of the outer chamber 01.

[0034] Furthermore, in the above technical solution, the size of the filter screen is adapted to the size of the bottom surface of the reaction chamber 06.

[0035] Specifically, the principle of this utility model is as follows: add biochar and iron-manganese salt solution to the reaction chamber 06; set the heating temperature of the heating wire 08 and the stirring speed of the stirring device 05; after the reaction is completed, lift the lifting rod 03 of the reaction chamber and insert it into the slot 04 to lift the filter screen at the bottom of the reaction chamber 06; connect the compressor to the pressurized gas inlet 07 to pressurize the air; open the filtrate outlet 02 to discharge the filtrate; after the filtrate is discharged, open the exhaust port 09 and set the drying temperature of the reaction chamber 06.

Claims

1. A pretreatment apparatus for preparing iron-manganese functional carbon-based materials, characterized in that, It has an outer casing (01), a filtrate outlet (02), a reaction chamber lifting rod (03), a slot (04), a stirring device (05), a reaction chamber (06), a pressurized gas inlet (07), a chamber heating wire (08), an exhaust port (09), a handle (10), and a control panel (11); the reaction chamber (06) is arranged inside the outer casing (01), and the side wall of the reaction chamber (06) is tightly connected to the side wall of the outer casing (01); the reaction chamber (06) is used for mixing and adsorbing materials; the filtrate outlet (02) is arranged below one side wall of the outer casing (01), and the filtrate outlet (02) is connected to the reaction chamber (06). The side wall of the reaction chamber (06); the filtrate outlet (02) is used to discharge the filtrate after the reaction; square openings are provided on the lower sides of the left and right side walls of the outer casing (01), and the square openings are connected to the side walls of the reaction chamber (06); there are two reaction chamber lifting rods (03), which are respectively set in the square openings; a metal filter screen is provided at the bottom of the reaction chamber (06); the reaction chamber lifting rods (03) are fixedly connected to the left and right ends of the metal filter screen respectively; the slot (04) is fixedly provided on the side wall of the square opening, and the slot (04) is used to fix the lifting rod (03) of the reaction chamber after it is lifted; the upper opening of the reaction chamber (06).

2. The pretreatment apparatus for preparing iron-manganese functional carbon-based materials according to claim 1, characterized in that, The reaction chamber (06) is equipped with the stirring device (05), which includes a connecting rod and a stirring paddle. The upper wall of the outer chamber (01) is provided with the pressurized gas inlet (07), which is used to pressurize and assist in the filtration of the filtrate.

3. The pretreatment apparatus for preparing iron-manganese functional carbon-based materials according to claim 2, characterized in that, Heating wires (08) are provided on the four sides of the outer casing (01).

4. The pretreatment apparatus for preparing iron-manganese functional carbon-based materials according to claim 3, characterized in that, The exhaust port (09) is provided on the rear wall of the outer casing (01).

5. The pretreatment apparatus for preparing iron-manganese functional carbon-based materials according to claim 4, characterized in that, The handle (10) is provided on the front wall of the outer casing (01), and the control panel (11) is provided above the front wall of the outer casing (01).

6. The pretreatment apparatus for preparing iron-manganese functional carbon-based materials according to claim 5, characterized in that, A temperature sensor is installed inside the stirring paddle.

7. The pretreatment apparatus for preparing iron-manganese functional carbon-based materials according to claim 6, characterized in that, The height of the slot (04) is 2 / 3 of the height of the square opening.

8. The pretreatment apparatus for preparing iron-manganese functional carbon-based materials according to claim 7, characterized in that, The upper end of the connecting rod passes through the upper wall of the reaction chamber (06) and is fixedly connected to the upper wall of the outer chamber (01).

9. The pretreatment apparatus for preparing iron-manganese functional carbon-based materials according to claim 8, characterized in that, The height of the reaction chamber (06) is 2 / 3 of the height of the outer chamber (01).

10. A pretreatment apparatus for preparing iron-manganese functional carbon-based materials according to claim 9, characterized in that, The size of the filter screen is adapted to the size of the bottom surface of the reaction chamber (06).