Clearing device for conductive layer of conductive color-changing film

By designing a cleaning device for the conductive layer of the conductive color-changing film, and utilizing a cleaning brush and a fume treatment system, the problems of dust cleaning and fume pollution of the laser cleaning head were solved, achieving efficient cleaning and environmentally friendly treatment.

CN223531003UActive Publication Date: 2025-11-11KUNSHAN ALIEMAN AUTOMATION LASER EQUIP CO LTD
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Patent Information

Application Number
CN202422954197.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-11-11
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

Existing cleaning equipment cannot effectively remove dust from laser cleaning heads, and the fumes generated during the cleaning process pollute the environment and harm health.

Method used

A device for cleaning the conductive layer of a conductive color-changing film was designed, comprising a moving mechanism and a lifting mechanism. A cleaning brush is driven by a drive motor to clean the laser cleaning head, and a suction fan and activated carbon filter are used to treat the smoke.

Benefits of technology

It achieves effective cleaning of the laser cleaning head, reduces maintenance, and protects the environment and health through fume filtration and treatment, thus improving the practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning device for a conductive layer of a conductive color-changing film, which is applied to the field of conductive films and is characterized in that a driving motor rotates to drive a reciprocating screw rod to rotate, the reciprocating screw rod rotates to drive a guide block to reciprocate, the guide block reciprocates to drive a sliding block to reciprocate, and the sliding block reciprocates to drive a supporting rod to reciprocate. The support rod reciprocates to drive the cleaning brush to reciprocate, and the cleaning brush reciprocates to clean the lens of the laser cleaning head, so that the purpose of cleaning the laser cleaning head can be achieved, the cleanness of the laser cleaning head is ensured, and the maintenance amount is reduced. Smoke enters the telescopic pipe through the air suction cover and then enters the treatment box from the telescopic pipe, the smoke is filtered by the filter screen, and the smoke is treated by the activated carbon, so that the purpose of treating the smoke can be achieved, the environment is protected, the body health of people is ensured, and the practicability is improved.
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Description

Technical Field

[0001] This utility model relates to the field of conductive films, and in particular to a device for removing the conductive layer of a conductive color-changing film. Background Technology

[0002] Suspended particle conductive color-changing film, abbreviated as SPD, works by coating a conductive layer, similar to a gel, between two layers of PET+ITO film. When an electric current is applied, the conductive particles within this layer align in the same direction, making it transparent. This suspended particle conductive layer has different colors depending on the formulation. In a static, unenergized state, it is typically grayish-blue or grayish-black. When energized, it reveals different transparent colors, generally grayish-blue, grayish-black, grayish-green, or blue-red. Depending on the formulation, the contrast ratio is typically 7-10 times. This gel-like suspended particle conductive layer is usually removed using laser equipment.

[0003] Existing cleaning equipment cannot clean laser cleaning heads, which are generally exposed. During use, dust accumulates on the lenses of these heads, affecting the cleaning effect and requiring cleaning. Cleaning is typically done manually, which is cumbersome, increases workload, and reduces efficiency. Furthermore, it cannot handle fumes generated during the removal of the conductive layer. These fumes pollute the air and negatively impact human health, reducing practicality. To address these problems, we propose a cleaning device for the conductive layer of conductive color-changing films. Utility Model Content

[0004] The purpose of this invention is to provide a device for cleaning the conductive layer of a conductive color-changing film, which has the advantages of being able to clean laser cleaning heads and treat fumes.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a cleaning device for the conductive layer of a conductive color-changing film, comprising an operating table, a moving mechanism on the top of the operating table, a lifting mechanism inside the moving mechanism, a first linear motor bolted to the bottom of the lifting mechanism, a laser cleaning head bolted to the surface of the first linear motor, a camera bolted to the surface of the laser cleaning head, a fixing rod bolted to the surface of the laser cleaning head, a sliding groove at the bottom of the fixing rod, a slider slidably connected to the inner wall of the sliding groove, a reciprocating screw slidably sleeved on the inner wall of the slider, one end of the reciprocating screw rotatably connected to the inner wall of the sliding groove, the other end of the reciprocating screw rotatably connected to a drive motor via a coupling, the drive motor being bolted to the surface of the fixing rod, a guide block rotatably connected to the inner wall of the slider, the guide block being slidably connected to the inner wall of the reciprocating screw, a support rod bolted to the bottom of the slider, and a cleaning brush at the other end of the support rod.

[0006] By adopting the above technical solution, the drive motor rotates to drive the reciprocating lead screw to rotate, the reciprocating lead screw rotates to drive the guide block to move back and forth, the reciprocating movement of the guide block drives the slider to move back and forth, the reciprocating movement of the slider drives the support rod to move back and forth, the reciprocating movement of the support rod drives the cleaning brush to move back and forth, and the reciprocating movement of the cleaning brush cleans the lens of the laser cleaning head, thereby achieving the purpose of cleaning the laser cleaning head, ensuring the cleanliness of the laser cleaning head, and reducing maintenance.

[0007] The present invention is further configured such that: a processing box is bolted to the top of the moving mechanism, a filter screen is bolted between the inner walls of the processing box, activated carbon is filled between the filter screens, a suction fan is connected between the processing boxes, a telescopic tube is connected to the surface of the processing box, and an air suction hood is connected to the other end of the telescopic tube.

[0008] By adopting the above technical solution, the smoke is drawn into the suction hood by a suction fan, enters the telescopic pipe through the suction hood, and then enters the treatment box from the telescopic pipe. The filter screen filters the smoke, and activated carbon treats the smoke. This method can achieve the purpose of smoke treatment, protect the environment, ensure human health, and improve practicality.

[0009] The present invention is further configured such that: the moving mechanism includes a second linear motor, the second linear motor is bolted to the surface of the operating table, a fixed frame is bolted between the top of the second linear motor, the bottom of the processing box is bolted to the top of the fixed frame, and the telescopic tube is fixedly sleeved to the inner wall of the fixed frame.

[0010] The above technical solution, by setting up a moving mechanism, facilitates cleaning.

[0011] The present invention is further configured such that: the lifting mechanism includes an electric lifting rod, the electric lifting rod is bolted to the top of the fixed frame, the bottom of the electric lifting rod is bolted to a lifting plate, the lifting plate is bolted to a first linear motor, the inner wall of the lifting plate is fixedly sleeved with a telescopic tube, and the lifting plate is bolted to the top of the air intake hood.

[0012] The above technical solution uses a lifting mechanism to adjust the height of the laser cleaning head.

[0013] The present invention is further configured such that: a protective shell is bolted to the top of the fixing frame, and the suction fan is located inside the protective shell.

[0014] The above technical solution protects the suction fan by setting up a protective shell.

[0015] The present invention is further configured such that the inner wall of the support rod and the cleaning brush are threadedly connected with bolts.

[0016] By adopting the above technical solution, bolts are installed to facilitate the replacement of the cleaning brush.

[0017] The present invention is further provided with a cover plate on the top of the processing box.

[0018] By adopting the above technical solution and installing a cover plate, the maintenance and processing box can be easily maintained.

[0019] The present invention is further configured such that a guide plate is bolted to the inner wall of the processing box.

[0020] By adopting the above technical solution and setting up a deflector, the treatment effect can be improved.

[0021] In summary, this utility model has the following beneficial effects:

[0022] 1. This utility model uses a drive motor to rotate a reciprocating lead screw, which in turn drives a guide block to move back and forth. The reciprocating movement of the guide block drives a slider to move back and forth, which in turn drives a support rod to move back and forth. The reciprocating movement of the support rod drives a cleaning brush to move back and forth, which cleans the lens of the laser cleaning head. This achieves the purpose of cleaning the laser cleaning head, ensuring its cleanliness and reducing maintenance.

[0023] 2. This utility model uses a suction fan to draw smoke into a suction hood, where the smoke passes through the suction hood into a telescopic tube, and then from the telescopic tube into a processing box. The smoke is filtered by a filter screen and treated by activated carbon, thus achieving the purpose of smoke treatment, protecting the environment, ensuring human health, and improving practicality. Attached Figure Description

[0024] Figure 1This is a three-dimensional structural view of the present invention;

[0025] Figure 2 This is a cross-sectional view of the structure of this utility model;

[0026] Figure 3 This is a partial structural side sectional view of the present invention;

[0027] Figure 4 This is a utility model Figure 2 Enlarged view of the structure at point A in the middle;

[0028] Figure 5 This is a utility model Figure 3 Enlarged view of the structure at point B in the middle.

[0029] Reference numerals: 1. Operating table; 2. Moving mechanism; 3. Lifting mechanism; 4. First linear motor; 5. Laser cleaning head; 6. Camera; 7. Fixed rod; 8. Slide groove; 9. Slider; 10. Reciprocating lead screw; 11. Drive motor; 12. Guide block; 13. Support rod; 14. Cleaning brush; 15. Processing box; 16. Filter screen; 17. Activated carbon; 18. Fan; 19. Telescopic tube; 20. Suction hood; 21. Second linear motor; 22. Fixed frame; 23. Electric lifting rod; 24. Lifting plate; 25. Protective shell; 26. Bolt; 27. Cover plate; 28. Guide plate. Detailed Implementation

[0030] The present invention will be further described in detail below with reference to the accompanying drawings.

[0031] Example 1:

[0032] refer to Figure 1 , Figure 2 , Figure 3 and Figure 5A device for cleaning the conductive layer of a conductive color-changing film includes an operating table 1. A moving mechanism 2 is mounted on the top of the operating table 1. A lifting mechanism 3 is located inside the moving mechanism 2. A first linear motor 4 is bolted to the bottom of the lifting mechanism 3. A laser cleaning head 5 is bolted to the surface of the first linear motor 4. A camera 6 is bolted to the surface of the laser cleaning head 5. A fixing rod 7 is bolted to the surface of the laser cleaning head 5. A groove 8 is formed at the bottom of the fixing rod 7. A slider 9 is slidably connected to the inner wall of the groove 8. A reciprocating screw 10 is slidably sleeved on the inner wall of the slider 9. One end of the reciprocating screw 10 is rotatably connected to the inner wall of the groove 8. The other end of the reciprocating screw 10 is connected to a drive motor 11 via a coupling. The drive motor 11 is connected to the fixing rod... The surface of the 7 is bolted together. The inner wall of the slider 9 is rotatably connected to the guide block 12, and the guide block 12 is slidably connected to the inner wall of the reciprocating screw 10. The bottom of the slider 9 is bolted to the support rod 13, and the other end of the support rod 13 is provided with a cleaning brush 14. The drive motor 11 rotates to drive the reciprocating screw 10 to rotate. The rotation of the reciprocating screw 10 drives the guide block 12 to move back and forth. The reciprocating movement of the guide block 12 drives the slider 9 to move back and forth. The reciprocating movement of the slider 9 drives the support rod 13 to move back and forth. The reciprocating movement of the support rod 13 drives the cleaning brush to move back and forth. The reciprocating movement of the cleaning brush cleans the lens of the laser cleaning head 5, thereby achieving the purpose of cleaning the laser cleaning head 5, ensuring the cleanliness of the laser cleaning head 5, and reducing maintenance.

[0033] refer to Figure 1 and Figure 2 The moving mechanism 2 includes a second linear motor 21, which is bolted to the surface of the operating table 1. A fixed frame 22 is bolted to the top of the second linear motor 21. The bottom of the processing box 15 is bolted to the top of the fixed frame 22, and the telescopic tube 19 is fixedly sleeved to the inner wall of the fixed frame 22. The moving mechanism 2 facilitates cleaning.

[0034] refer to Figure 1 and Figure 2 The lifting mechanism 3 includes an electric lifting rod 23, which is bolted to the top of the fixed frame 22. A lifting plate 24 is bolted to the bottom of the electric lifting rod 23, and the lifting plate 24 is bolted to the first linear motor 4. The inner wall of the lifting plate 24 is fixedly sleeved with the telescopic tube 19, and the lifting plate 24 is bolted to the top of the suction hood 20. The height of the laser cleaning head 5 can be adjusted by setting the lifting mechanism 3.

[0035] Example 2:

[0036] refer to Figure 1 and Figure 2A treatment box 15 is bolted to the top of the moving mechanism 2. A filter screen 16 is bolted between the inner walls of the treatment box 15. Activated carbon 17 is filled between the filter screens 16. A suction fan 18 is connected between the treatment boxes 15. A telescopic tube 19 is connected to the surface of the treatment box 15. The other end of the telescopic tube 19 is connected to a suction hood 20. The suction fan 18 draws the smoke into the suction hood 20. The smoke passes through the suction hood 20 and enters the telescopic tube 19, and then enters the treatment box 15 from the telescopic tube 19. The filter screen 16 filters the smoke, and the activated carbon 17 treats the smoke. This method can achieve the purpose of smoke treatment, protect the environment, ensure human health, and improve practicality.

[0037] refer to Figure 1 and Figure 2 A protective shell 25 is bolted to the top of the mounting bracket 22, and the suction fan 18 is located inside the protective shell 25. The suction fan 18 is protected by the protective shell 25.

[0038] refer to Figure 3 and Figure 4 The inner wall of the support rod 13 and the cleaning brush 14 is threaded with bolts 26, which facilitates the replacement of the cleaning brush 14.

[0039] refer to Figure 1 and Figure 2 The top of the processing box 15 is provided with a cover plate 27, which facilitates the maintenance of the processing box 15.

[0040] refer to Figure 2 A guide plate 28 is bolted to the inner wall of the treatment box 15. By setting the guide plate 28, the treatment effect is improved.

[0041] Brief description of the operation: The drive motor 11 rotates, causing the reciprocating screw 10 to rotate. The reciprocating screw 10 rotates, causing the guide block 12 to move back and forth. The guide block 12 moves back and forth, causing the slider 9 to move back and forth. The slider 9 moves back and forth, causing the support rod 13 to move back and forth. The support rod 13 moves back and forth, causing the cleaning brush to move back and forth. The cleaning brush moves back and forth to clean the lens of the laser cleaning head 5, thereby achieving the purpose of cleaning the laser cleaning head 5. The suction fan 18 draws the smoke into the suction hood 20. The smoke passes through the suction hood 20 and enters the telescopic tube 19, and then enters the processing box 15 from the telescopic tube 19. The filter screen 16 filters the smoke, and the activated carbon 17 treats the smoke, thereby achieving the purpose of smoke treatment.

[0042] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. A device for cleaning the conductive layer of a conductive color-changing film, comprising an operating table (1), characterized in that, The top of the operating table (1) is provided with a moving mechanism (2), and the inside of the moving mechanism (2) is provided with a lifting mechanism (3). The bottom of the lifting mechanism (3) is bolted with a first linear motor (4), and a laser cleaning head (5) is bolted to the surface of the first linear motor (4). A camera (6) is bolted to the surface of the laser cleaning head (5), and a fixing rod (7) is bolted to the surface of the laser cleaning head (5). A sliding groove (8) is opened at the bottom of the fixing rod (7), and a slider (9) is slidably connected to the inner wall of the sliding groove (8). The inner wall of the slide (8) is slidably fitted with a reciprocating screw (10), and one end of the reciprocating screw (10) is rotatably connected to the inner wall of the slide (8). The other end of the reciprocating screw (10) is connected to a drive motor (11) through a coupling, and the drive motor (11) is bolted to the surface of the fixed rod (7). The inner wall of the slider (9) is rotatably connected with a guide block (12), and the guide block (12) is slidably connected to the inner wall of the reciprocating screw (10). The bottom of the slider (9) is bolted with a support rod (13), and the other end of the support rod (13) is provided with a cleaning brush (14).

2. The device for cleaning the conductive layer of a conductive color-changing film according to claim 1, characterized in that, The top of the moving mechanism (2) is bolted with a processing box (15), and a filter screen (16) is bolted between the inner walls of the processing box (15). Activated carbon (17) is filled between the filter screens (16). A suction fan (18) is connected between the processing boxes (15). A telescopic tube (19) is connected to the surface of the processing box (15), and the other end of the telescopic tube (19) is connected to a suction hood (20).

3. The device for cleaning the conductive layer of a conductive color-changing film according to claim 2, characterized in that, The moving mechanism (2) includes a second linear motor (21), which is bolted to the surface of the operating table (1). A fixed frame (22) is bolted between the top of the second linear motor (21), the bottom of the processing box (15) is bolted to the top of the fixed frame (22), and the telescopic tube (19) is fixedly sleeved to the inner wall of the fixed frame (22).

4. The device for cleaning the conductive layer of a conductive color-changing film according to claim 3, characterized in that, The lifting mechanism (3) includes an electric lifting rod (23), which is bolted to the top of the fixed frame (22). A lifting plate (24) is bolted to the bottom of the electric lifting rod (23), and the lifting plate (24) is bolted to the first linear motor (4). The inner wall of the lifting plate (24) is fixedly sleeved with the telescopic tube (19), and the lifting plate (24) is bolted to the top of the suction hood (20).

5. The device for cleaning the conductive layer of a conductive color-changing film according to claim 3, characterized in that, The top of the mounting bracket (22) is bolted with a protective shell (25), and the suction fan (18) is located inside the protective shell (25).

6. The device for cleaning the conductive layer of a conductive color-changing film according to claim 1, characterized in that, The inner wall of the support rod (13) and the cleaning brush (14) is threaded with bolts (26).

7. The device for cleaning the conductive layer of a conductive color-changing film according to claim 2, characterized in that, The top of the processing box (15) is provided with a cover plate (27).

8. The device for cleaning the conductive layer of a conductive color-changing film according to claim 2, characterized in that, The inner wall of the processing box (15) is bolted with a guide plate (28).