Real-time monitoring device in section steel drawing process
By designing a real-time monitoring device for the steel section drawing process, and utilizing elastic contact plates and warning mechanisms, the problem of bending deformation during steel section drawing was solved, enabling real-time monitoring and alarms, and improving processing quality.
Patent Information
- Application Number
- CN202423032258.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-10
AI Technical Summary
During the steel drawing process, tubular steel is prone to bending deformation, which affects the processing quality. Real-time monitoring is required to improve the processing quality.
A real-time monitoring device for the steel section drawing process was designed, including a support frame, a position adjustment mechanism, an elastic contact mechanism, and a contact warning mechanism. The elastic contact plate is in close contact with the surface of the steel section, and the deformation is monitored in real time and an alarm is issued through the push block and the warning mechanism.
It enables real-time monitoring of the steel section drawing process, timely detection of deformation and issuance of alarms, thereby improving processing quality and grade.
Smart Images

Figure CN223531120U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of steel structure production technology, and more specifically, it relates to a real-time monitoring device in the process of steel section drawing. Background Technology
[0002] Section steel is widely used in many fields such as construction, machinery, bridges, ships, agricultural vehicles, power transmission towers, and transportation machinery. Among them, tubular section steel can be used for drawing processes to change the shape of tubular section steel. During drawing, tubular section steel will deform and be affected by various factors. Problems such as bending deformation are prone to occur during drawing, which affect the processing quality. Real-time monitoring is required to improve the processing quality. Utility Model Content
[0003] To address the aforementioned technical problems, this utility model provides a real-time monitoring device for the steel section drawing process. This device solves the problem mentioned in the background art that tubular steel sections are prone to bending deformation during drawing, which affects processing quality and necessitates real-time monitoring to improve processing quality.
[0004] This utility model discloses a real-time monitoring device for the steel section drawing process, which is achieved through the following specific technical means:
[0005] A real-time monitoring device for the steel section drawing process includes: a support frame, a position adjustment mechanism, an elastic contact mechanism, and a contact warning mechanism; the support frame is generally U-shaped, and the position adjustment mechanism is connected to the support frame; the elastic contact mechanism is connected to the position adjustment mechanism; the contact warning mechanism is installed on the surface of the position adjustment mechanism; the elastic contact mechanism includes: a sliding support rod and a contact plate; a spring is provided on the surface of the sliding support rod; the contact plate is generally arc-shaped, and one side of the contact plate is fixedly connected to the sliding support rod.
[0006] In at least some embodiments, the position adjustment mechanism includes: a limiting slide rod, a support ring, and a threaded rotating rod; the limiting slide rod is set to two sets, and the limiting slide rod slides through the support frame; the support ring is a circular ring structure, the surface of the support ring is fixedly connected to the limiting slide rod, and the sliding rod slides through the support ring; the threaded rotating rod rotates through the threaded hole in the middle of the support frame and is rotatably connected to the support ring, and the threaded rotating rod can control the support ring to rise and fall and slide.
[0007] In at least some embodiments, the elastic contact mechanism further includes: a stop rod, a support rod, and a push block; the stop rod is fixedly connected to two sets of sliding support rods; one side of the support rod is fixedly connected to the stop rod; the push block has a triangular structure, and one side of the push block is fixedly connected to the support rod.
[0008] In at least some embodiments, the contact warning mechanism includes: a support frame, an inner rod, a sliding block, a sliding plate, a touch activation plate, and a baffle assembly; the support frame is generally U-shaped, with a groove inside the support frame, and one side of the support frame is fixedly connected to a support ring; the inner rod is fixedly installed inside the groove of the support frame, and a spring is provided on the surface of the inner rod; the sliding block is T-shaped, and the sliding block is slidably inserted into the groove of the support frame and slidably connected to the inner rod; the sliding plate is fixedly connected to the sliding block; the number of touch activation plates is set to two sets, one set of which is fixedly installed at the bottom of the sliding plate, and the touch activation plate is electrically connected to the alarm; one side of the baffle assembly is fixedly connected to the sliding block.
[0009] In at least some embodiments, the baffle assembly further includes: a support box and a telescopic block; the support box is a hollow cuboid structure with a spring inside, and the support box is fixedly connected to a sliding plug; one side of the telescopic block is slidably inserted into the support box, and another set of touch start plates is fixedly installed on the surface of the telescopic block.
[0010] Compared with the prior art, the present invention has the following beneficial effects:
[0011] This utility model is equipped with an elastic contact mechanism, which contains multiple sets of contact plates. Each contact plate has a slope in the middle. When the tubular steel comes into contact with the contact plate, the multiple sets of contact plates simultaneously expand and slide outward, automatically adhering to the surface of the tubular steel for convenient real-time monitoring. The device also contains a contact warning mechanism. When the contact plate slides outward, the push block slides to the area between the two sets of touch activation plates. When the tubular steel deforms due to a problem with its pull-out, the contact plate and push block move accordingly, triggering an alarm and enabling real-time monitoring of the tubular steel. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the main body axial side view of this utility model.
[0013] Figure 2 This is a side view of the position adjustment mechanism of this utility model.
[0014] Figure 3 This is a side view of the elastic contact mechanism of this utility model.
[0015] Figure 4 This is a cross-sectional structural diagram of the contact warning mechanism of this utility model.
[0016] Figure 5 This is a cross-sectional structural diagram of the baffle assembly of this utility model.
[0017] In the diagram, the correspondence between component names and drawing numbers is as follows:
[0018] 1. Support frame; 2. Position adjustment mechanism; 201. Limiting slide bar; 202. Support ring; 203. Threaded rotating rod; 3. Elastic contact mechanism; 301. Sliding support rod; 302. Contact plate; 303. Stop bar; 304. Support rod; 305. Push block; 4. Contact warning mechanism; 401. Support frame; 402. Inner rod; 403. Sliding insert; 404. Sliding plate; 405. Touch start plate; 406. Baffle assembly; 4061. Support box; 4062. Telescopic block. Detailed Implementation
[0019] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.
[0020] Example 1:
[0021] As attached Figure 1 To be continued Figure 5 As shown:
[0022] This utility model provides a real-time monitoring device for the steel section drawing process, including: a support frame 1, a position adjustment mechanism 2, an elastic contact mechanism 3, and a contact warning mechanism 4; the support frame 1 is generally U-shaped, and the position adjustment mechanism 2 is connected to the support frame 1; the elastic contact mechanism 3 is connected to the position adjustment mechanism 2; the contact warning mechanism 4 is installed on the surface of the position adjustment mechanism 2; the elastic contact mechanism 3 includes: a sliding support rod 301 and a contact plate 302; a spring is provided on the surface of the sliding support rod 301; the contact plate 302 is generally arc-shaped, and one side of the contact plate 302 is fixedly connected to the sliding support rod 301.
[0023] like Figure 2 As shown, the position adjustment mechanism 2 includes: a limiting slide rod 201, a support ring 202, and a threaded rotating rod 203; the number of limiting slide rods 201 is set to two sets, and the limiting slide rods 201 slide through the support frame 1; the support ring 202 is a circular ring structure, and the surface of the support ring 202 is fixedly connected to the limiting slide rod 201, and the sliding support rod 301 slides through the support ring 202; the threaded rotating rod 203 rotates through the threaded hole in the middle of the support frame 1 and is rotatably connected to the support ring 202, and the threaded rotating rod 203 can control the support ring 202 to move up and down and slide.
[0024] like Figure 3 As shown, the elastic contact mechanism 3 also includes: a stop rod 303, a support rod 304, and a push block 305; the stop rod 303 is fixedly connected to two sets of sliding support rods 301; one side of the support rod 304 is fixedly connected to the stop rod 303; the push block 305 has an isosceles triangular structure, and one side of the push block 305 is fixedly connected to the support rod 304.
[0025] like Figure 4As shown, the contact alarm mechanism 4 includes: a support frame 401, an inner rod 402, a sliding block 403, a sliding plate 404, a touch activation plate 405, and a baffle assembly 406. The support frame 401 has an overall U-shaped structure, with a sliding groove inside. One side of the support frame 401 is fixedly connected to the support ring 202. The inner rod 402 is fixedly installed inside the sliding groove of the support frame 401, and a spring is provided on the surface of the inner rod 402. The sliding block 403 has a T-shaped structure and slides into the sliding groove of the support frame 401 and is slidably connected to the inner rod 402. The sliding plate 404 is fixedly connected to the sliding block 403. The number of touch activation plates 405 is set to two sets, one set of which is fixedly installed at the bottom of the sliding plate 404 and electrically connected to the alarm. One side of the baffle assembly 406 is fixedly connected to the sliding block 403.
[0026] like Figure 5 As shown, the baffle assembly 406 also includes: a support box 4061 and a telescopic block 4062; the support box 4061 is a hollow cuboid structure, and a spring is installed inside the support box 4061. The support box 4061 is fixedly connected to the sliding insert block 403; one side of the telescopic block 4062 is slidably inserted into the support box 4061, and another set of touch start plates 405 is fixedly installed on the surface of the telescopic block 4062.
[0027] The specific usage and function of this embodiment are as follows:
[0028] In this invention, during use, the support frame 1 is placed in a suitable position, and the support ring 202 is raised and lowered by rotating the threaded rod 203, so that the support ring 202 is aligned with the circular shape of the tubular steel. During the pulling process, the tubular steel contacts the inclined surface of the contact plate 302. The tubular steel slides and pushes multiple sets of contact plates 302 to slide outward. The sliding support rod 301 slides outward, the surface spring contracts, and the contact plate 302 is pushed by the spring to press tightly against the surface of the tubular steel. At the same time as the sliding support rod 301 slides outward, the push block 305 slides and interacts with the two sets of telescopic blocks 40. When the inclined surface is in contact with the 62, the telescopic block 4062 is pushed inward by the push block 305 and slides inward. The push block 305 passes through the telescopic block 4062, and the telescopic block 4062 is pushed back to its original position by the spring, forming a limit. At this time, the push block 305 is in the middle area between the telescopic block 4062 and the sliding plate 404. When pulling, if the pipe deforms and bends, the push block 305 will move accordingly. If the deformation and bending are too large, the push block 305 will contact the touch start plate 405 on one side of the telescopic block 4062 and the sliding plate 404, and the alarm will start. The tubular steel is monitored throughout the process and in real time.
[0029] The following points should be noted in this article:
[0030] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in general design.
[0031] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0032] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.
Claims
1. A real-time monitoring device for the steel section drawing process, comprising: The support frame (1), the position adjustment mechanism (2), the elastic contact mechanism (3), and the contact warning mechanism (4) are provided. The support frame (1) is U-shaped in general. The position adjustment mechanism (2) is connected to the support frame (1). The elastic contact mechanism (3) is connected to the position adjustment mechanism (2). The contact warning mechanism (4) is installed on the surface of the position adjustment mechanism (2). The elastic contact mechanism (3) includes a sliding support rod (301) and a contact plate (302). A spring is provided on the surface of the sliding support rod (301). The contact plate (302) is arc-shaped in general. One side of the contact plate (302) is fixedly connected to the sliding support rod (301).
2. The real-time monitoring device for the steel section drawing process according to claim 1, characterized in that: The position adjustment mechanism (2) includes: a limiting slide rod (201), a support ring (202), and a threaded rotating rod (203); the number of limiting slide rods (201) is set to two sets, and the limiting slide rods (201) slide through the support frame (1); the surface of the support ring (202) is fixedly connected to the limiting slide rods (201), and the sliding support rod (301) slides through the support ring (202); the threaded rotating rod (203) rotates through the threaded hole in the middle of the support frame (1) and is rotatably connected to the support ring (202).
3. The real-time monitoring device for the steel section drawing process according to claim 1, characterized in that: The elastic contact mechanism (3) further includes: a stop rod (303), a support rod (304), and a push block (305); the stop rod (303) is fixedly connected to two sets of sliding support rods (301); one side of the support rod (304) is fixedly connected to the stop rod (303); the push block (305) is an isosceles triangle structure, and one side of the push block (305) is fixedly connected to the support rod (304).
4. The real-time monitoring device for the steel section drawing process according to claim 2, characterized in that: The contact warning mechanism (4) includes: a support frame (401), an inner rod (402), a sliding block (403), a sliding plate (404), a touch activation plate (405), and a baffle assembly (406); the support frame (401) is U-shaped, with a sliding groove inside, and one side of the support frame (401) is fixedly connected to a support ring (202); the inner rod (402) is fixedly installed inside the sliding groove of the support frame (401), and a spring is provided on the surface of the inner rod (402); the sliding block (403) is a T-shaped structure. The sliding plug (403) is slidably inserted into the groove of the support (401) and slidably connected to the inner rod (402). The sliding plate (404) is fixedly connected to the sliding plug (403). The number of touch start plates (405) is set to two sets. One set of touch start plates (405) is fixedly installed at the bottom of the sliding plate (404). The touch start plate (405) is electrically connected to the alarm. One side of the baffle assembly (406) is fixedly connected to the sliding plug (403).
5. The real-time monitoring device for the steel section drawing process according to claim 4, characterized in that: The baffle assembly (406) further includes: a support box (4061) and a telescopic block (4062); a spring is provided inside the support box (4061), and the support box (4061) is fixedly connected to the sliding plug (403); one side of the telescopic block (4062) is slidably inserted into the support box (4061), and another set of touch start plates (405) is fixedly installed on the surface of the telescopic block (4062).