Forklift metal accessory metal plate edgefold machining equipment

By introducing automatic detection and continuous processing into the sheet metal bending equipment for forklift parts, the problems of unqualified bending margins and low processing efficiency of metal parts have been solved, realizing automatic detection and continuous processing, and improving product qualification rate and processing efficiency.

CN223531184UActive Publication Date: 2025-11-11HENGYANG YILI MASCH MFG CO LTD
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Patent Information

Application Number
CN202423059714.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-11-11
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

Existing sheet metal bending equipment for forklifts is prone to problems with non-compliant bending margins during processing, and it is difficult to achieve continuous processing, resulting in low product qualification rate and low processing efficiency.

Method used

A sheet metal bending processing equipment for forklift metal parts was designed. It uses a combination of components such as warning lights, cylinders, push plates, connecting rods, detection blocks, springs, movable rods, and electrical contacts to achieve automatic detection and continuous processing of metal parts. The intermittent rotation of the turntable enables automatic replacement and secondary bending of parts.

Benefits of technology

It improved the product pass rate, and the automatic detection and reminder function ensured that defective products were folded again, realizing continuous processing and significantly improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses forklift metal accessory metal plate edge folding machining equipment which comprises a base, a rotating rod is arranged in the middle of the top of the base in a sleeved mode, a rotating disc is arranged at the top of the rotating rod, discharging plates are arranged on the two sides and the two ends of the top of the rotating disc, edge folding grooves are formed in the tops of the discharging plates, and the discharging plates are arranged in the edge folding grooves. Fixing plates are arranged on the two sides of the top of the base, and a top plate is jointly arranged on the tops of the two fixing plates; according to the utility model, through the mutual cooperation of the warning lamp, the air cylinder, the push plate, the connecting rod, the detection block, the spring, the movable rod, the guide groove, the electric contact block A and the electric contact block B, when the device drives the edge folding block to move downwards to fold the edge of the metal fitting, the detection block can be synchronously driven to move downwards to be clamped into the edge-folded metal fitting for detection; and when the edge folding amplitude of the metal accessory is unqualified, the worker can be reminded by an automatic warning lamp, and the unqualified product can be rotated to the position below the edge folding block again to be subjected to edge folding again.
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Description

Technical Field

[0001] This utility model relates to the technical field of folding processing equipment, specifically a sheet metal folding processing equipment for forklift metal parts. Background Technology

[0002] Sheet metal processing is a comprehensive cold working process for thin metal sheets, including shearing, punching / cutting / compound cutting, bending, welding, riveting, splicing, forming, etc. Its significant feature is that the thickness of the same part is consistent. Forklifts are industrial handling vehicles, which refer to various wheeled handling vehicles for loading, unloading, stacking and short-distance transportation of palletized goods. Forklifts have many metal parts, and when processing sheet metal parts of forklifts, it is necessary to use bending equipment to bend the metal parts.

[0003] The existing patent with authorization announcement number "CN218798348U" discloses a sheet metal bending processing equipment for forklift metal parts, including a base plate, a fixed support fixedly installed at the bottom of the base plate, a base fixedly installed at the bottom of the fixed support, and a worktable movably installed at the top of the base plate, with bolts rotatably connected to the top of the worktable. This utility model uses the function of the support plate to fix the electric push rod when connecting to the connecting block. Then, through the sliding groove on the outer wall of the fixed plate, the slider inside the sliding groove can slide. Then, through the horizontal plate connected by the electric push rod, the horizontal plate can slide up and down through the slider inside the sliding groove, allowing the connecting rod and the mold connected to the horizontal plate to be pressed down. This solves the problem of the simple structure of sheet metal material processing devices.

[0004] However, this device has the following shortcomings:

[0005] 1. When processing metal parts for forklifts, the bending margin of the metal parts often fails to meet the requirements. However, the above-mentioned device makes it difficult to inspect the metal parts during processing, which greatly reduces the product qualification rate.

[0006] 2. When using the above device, after bending a set of metal parts, it is necessary to pause the machine to replace the parts. The downtime during the replacement of parts is relatively long, making it difficult to achieve continuous processing and greatly reducing the processing efficiency of the device. Utility Model Content

[0007] The purpose of this utility model is to provide a sheet metal bending processing equipment for forklift metal parts to solve the existing problems mentioned in the background art.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a sheet metal folding processing equipment for forklift metal parts, comprising a base, a rotating rod sleeved in the middle of the top of the base, a turntable provided at the top of the rotating rod, feeding plates provided on both sides and both ends of the top of the turntable, a folding groove provided at the top of the feeding plate, fixing plates provided on both sides of the top of the base, a top plate provided on the top of the two sets of fixing plates, a cylinder provided in the middle of the top of the top plate, a push plate provided at the output end of the cylinder, connecting rods provided on both sides of the bottom of the push plate, and a folding block adapted to the folding groove provided at the bottom of a set of connecting rods;

[0009] Another set of connecting rods has a guide groove at the bottom, a movable rod is slidably inserted into the inner side of the guide groove, an electric contact block B is provided at the top of the movable rod, a detection block is provided at the bottom of the movable rod, a spring is sleeved on the outer side of the movable rod, an electric contact block A that cooperates with the electric contact block B is provided at the top of the inner side of the guide groove, and a warning light is provided on one side of the top of the top plate.

[0010] The base has a motor and a reducer installed at its bottom. The output end of the motor is connected to the reducer, and the output end of the reducer has an incomplete gear. The bottom of the rotating rod has a gear that meshes with the incomplete gear.

[0011] Preferably, limit plates are provided on both sides of the top of the feeding plate to limit the metal parts and prevent them from shifting.

[0012] Preferably, an annular groove is provided at the top edge of the base, and sliders that cooperate with the annular groove are provided on both sides of the bottom of the turntable to guide the turntable and improve the rotational stability of the turntable.

[0013] Preferably, guide rods connected to the push plate are sleeved on both sides of the bottom of the top plate, and the top of the two sets of guide rods is provided with a stop block. The guide rods can improve the lifting and lowering stability of the push plate, and the stop block can limit the range of motion of the push plate.

[0014] Preferably, one end of the base is provided with an inspection door to facilitate the inspection and maintenance of the components inside the base.

[0015] Preferably, the connecting rod and the detection block have the same shape, which can ensure the detection results of the parts.

[0016] Compared with the prior art, the beneficial effects of this utility model are: the sheet metal bending processing equipment for forklift metal parts;

[0017] 1. Through the cooperation of the warning light, cylinder, push plate, connecting rod, detection block, spring, movable rod, guide groove, and electrical contact block A and electrical contact block B, the device can simultaneously move the detection block down to insert into the folded metal parts for inspection when it moves the folding block down to fold the metal parts. When the folding degree of the metal parts is not up to standard, the warning light can automatically remind the staff, and the defective product can be rotated to the bottom of the folding block for folding again. When the part is up to standard, the warning light will not be activated, and the up to standard product can be directly removed. This device can automatically inspect the folded parts and perform secondary folding on the defective products, which greatly improves the product pass rate.

[0018] 2. Through the cooperation between the feeding plate, turntable, rotating rod, motor, gear, reducer and incomplete gear, the device controls the intermittent rotation of the turntable to simultaneously replace the products on another set of feeding plates while bending the metal parts. This allows the device to process the parts continuously, reduces the time for changing parts, and greatly improves the processing efficiency of the device. Attached Figure Description

[0019] Figure 1 This is a perspective view of the present utility model;

[0020] Figure 2 This is a front sectional view of the present invention;

[0021] Figure 3 This is a top sectional view of the gear and the incomplete gear of this utility model.

[0022] Figure 4 For the present utility model Figure 2 An enlarged schematic diagram of the structure at point A.

[0023] In the diagram: 1. Base; 2. Folding groove; 3. Fixing plate; 4. Warning light; 5. Top plate; 6. Cylinder; 7. Push plate; 8. Connecting rod; 9. Folding block; 10. Feeding plate; 11. Turntable; 12. Rotating rod; 13. Motor; 14. Gear; 15. Reducer; 16. Incomplete gear; 17. Detection block; 18. Spring; 19. Movable rod; 20. Guide groove; 21. Electrical contact A; 22. Electrical contact B. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-4 The present invention provides an embodiment of a sheet metal folding processing equipment for forklift metal parts, comprising a base 1, a rotating rod 12 sleeved in the middle of the top of the base 1, a turntable 11 set on the top of the rotating rod 12, a feeding plate 10 set on both sides and both ends of the top of the turntable 11, a folding groove 2 opened on the top of the feeding plate 10, a fixing plate 3 set on both sides of the top of the base 1, a top plate 5 set on the top of the two sets of fixing plates 3, a cylinder 6 set in the middle of the top of the top of the top plate 5, a push plate 7 set at the output end of the cylinder 6, connecting rods 8 set on both sides of the bottom of the push plate 7, and a folding block 9 adapted to the folding groove 2 set at the bottom of a set of connecting rods 8;

[0026] Another set of connecting rods 8 has a guide groove 20 at the bottom. A movable rod 19 is slidably inserted into the inner side of the guide groove 20. An electric contact block B22 is provided at the top of the movable rod 19. A detection block 17 is provided at the bottom of the movable rod 19. The connecting rod 8 and the detection block 17 have the same shape, which can ensure the detection results of the parts. A spring 18 is sleeved on the outer side of the movable rod 19. An electric contact block A21 that cooperates with the electric contact block B22 is provided at the top of the inner side of the guide groove 20. A warning light 4 is provided on one side of the top of the top plate 5.

[0027] The bottom of the base 1 is equipped with a motor 13 and a reducer 15. The output end of the motor 13 is connected to the reducer 15. The output end of the reducer 15 is equipped with an incomplete gear 16. The bottom of the rotating rod 12 is equipped with a gear 14 that meshes with the incomplete gear 16. One end of the base 1 is equipped with an inspection door to facilitate the inspection and maintenance of the components inside the base 1.

[0028] Furthermore, limit plates are provided on both sides of the top of the feeding plate 10 to limit the metal parts and prevent them from shifting.

[0029] Furthermore, an annular groove is provided at the top edge of the base 1, and sliders that cooperate with the annular groove are provided on both sides of the bottom of the turntable 11. When the turntable 11 rotates, the sliders can be driven to slide along the annular groove, thereby improving the rotational stability of the turntable 11.

[0030] Furthermore, guide rods connected to push plate 7 are sleeved on both sides of the bottom of top plate 5, and stops are provided at the top of the two sets of guide rods. The guide rods can improve the lifting stability of push plate 7, and the stops can limit the range of motion of push plate 7.

[0031] Working principle: When the device is used to fold metal parts of a forklift, the parts can be placed on the top of the feeding plate 10, and then the motor 13 is started. The motor 13 drives the reducer 15. After the reducer 15 adjusts the speed of the motor 13, it can drive the incomplete gear 16 to rotate. When the incomplete gear 16 rotates, it can intermittently mesh with the gear 14. Each meshing can drive the gear 14 to rotate 90 degrees, which can drive the rotating rod 12 to make the turntable 11 rotate 90 degrees intermittently. When the feeding plate 10 containing the parts is rotated to the bottom of the folding block 9, the cylinder 6 can be started. The cylinder 6 can push the push plate 7 to move down, so that the push plate 7 can drive the folding block 9 to move down and press the parts into the folding groove 2 to fold the parts.

[0032] Meanwhile, metal parts can continue to be placed on the feeding plate 10 that has been rotated to the end face. Through the intermittent rotation of the turntable 11, continuous processing of metal parts can be achieved. When the metal parts are rotated to the bottom of the detection block 17, the push plate 7 can drive the folding block 9 to fold the metal parts. At the same time, the detection block 17 can be moved down. At this time, the detection block 17 can be inserted into the inside of the folded metal parts. If the metal parts are qualified, the detection block 17 will be perfectly inserted into the metal parts and will not move up. At this time, the warning light 4 will not be activated, indicating that the folding of the metal parts is qualified. The parts can be removed and replaced. If the folding of the metal parts is not qualified, the detection block 17 cannot be perfectly embedded into the metal parts. At this time, the detection block 17 can overcome the elastic force of the spring 18 and move up to push the electric contact block B22 to contact the electric contact block A21, and automatically activate the warning light 4 to remind the staff. At this time, the staff does not need to remove the metal parts. They can rotate them again to the bottom of the folding block 9 for a second folding, which ensures the product qualification rate.

[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0034] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0035] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection or a detachable connection; a mechanical connection or an electrical connection; a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

Claims

1. A sheet metal bending processing equipment for forklift metal parts, comprising a base (1), characterized in that: A rotating rod (12) is sleeved in the middle of the top of the base (1). A turntable (11) is provided on the top of the rotating rod (12). A feeding plate (10) is provided on both sides and both ends of the top of the turntable (11). A folding groove (2) is provided on the top of the feeding plate (10). A fixing plate (3) is provided on both sides of the top of the base (1). A top plate (5) is provided on the top of the two sets of fixing plates (3). A cylinder (6) is provided in the middle of the top of the top of the top plate (5). A push plate (7) is provided at the output end of the cylinder (6). A connecting rod (8) is provided on both sides of the bottom of the push plate (7). A folding block (9) that matches the folding groove (2) is provided at the bottom of a set of connecting rods (8). Another set of connecting rods (8) has a guide groove (20) at the bottom. A movable rod (19) is slidably inserted into the inner side of the guide groove (20). An electric contact block B (22) is provided at the top of the movable rod (19). A detection block (17) is provided at the bottom of the movable rod (19). A spring (18) is sleeved on the outer side of the movable rod (19). An electric contact block A (21) that cooperates with the electric contact block B (22) is provided at the top of the inner side of the guide groove (20). A warning light (4) is provided on one side of the top of the top plate (5). The bottom of the base (1) is provided with a motor (13) and a reducer (15). The output end of the motor (13) is connected to the reducer (15). The output end of the reducer (15) is provided with an incomplete gear (16). The bottom of the rotating rod (12) is provided with a gear (14) that cooperates with the incomplete gear (16).

2. The sheet metal bending processing equipment for forklift metal parts according to claim 1, characterized in that: Limiting plates are provided on both sides of the top of the feeding plate (10).

3. The sheet metal bending processing equipment for forklift metal parts according to claim 1, characterized in that: The base (1) has an annular groove at the top edge, and the turntable (11) has sliders on both sides at the bottom that cooperate with the annular groove.

4. The sheet metal bending processing equipment for forklift metal parts according to claim 1, characterized in that: The top plate (5) has guide rods connected to the push plate (7) on both sides of its bottom, and the top of the two sets of guide rods is provided with a stop block.

5. The sheet metal bending processing equipment for forklift metal parts according to claim 1, characterized in that: An inspection door is provided at one end of the base (1).

6. The sheet metal bending processing equipment for forklift metal parts according to claim 1, characterized in that: The connecting rod (8) and the detection block (17) have the same shape.