High-precision intelligent stamping and receiving all-in-one machine

Abstract

The utility model discloses a high-precision intelligent stamping and receiving all-in-one machine, including stamping device, rim charge transport device and rim charge collection device, stamping device includes stamping cylinder, stamping plate and sucking disc, stamping cylinder is fixed in stamping jig table center, stamping plate is fixed below stamping jig table, stamping plate is connected with stamping cylinder, and the sucking disc is connected with the stamping cylinder. A stamping positioning hole is formed in the stamping plate, the stamping positioning hole can be connected with a positioning piece on the jig, and the suction cup is used for lifting and sucking stamped offcut; the rim charge conveying device comprises a material receiving device, a front-back driving air cylinder and a falling positioning device, a distance adjusting device and double-rod moving shafts are arranged on the material receiving device, the double-rod moving shafts are movably connected with the distance adjusting device, and the distance between the double-rod moving shafts can be adjusted through the distance adjusting device; the double-rod moving shaft can move front and back under the action of the front-back driving air cylinder so as to transport the stamped offcut, and the falling positioning device is located behind the double-rod moving shaft and used for preventing the offcut from moving forwards.

Description

Technical Field

[0001] This utility model belongs to the field of metal sheet processing technology, and specifically relates to a high-precision intelligent stamping and receiving integrated machine. Background Technology

[0002] In modern manufacturing, sheet metal processing is widely used in automobile manufacturing, home appliance production, aerospace, and many other fields. Among them, the feeding, punching, and receiving machine is an important processing equipment, and its performance directly affects product quality and production efficiency. Traditional feeding, punching, and receiving machines typically consist of a feeding device, a punching device, and a receiving device. These devices operate independently, resulting in poor overall coordination and insufficient adaptability when handling metal materials of different thicknesses and widths.

[0003] While existing blanking and feeding machines possess basic feeding, stamping, and receiving functions, they still suffer from numerous technical problems: Existing edge material transport mechanisms mostly use conveyor belts or chutes with fixed spacing, making them unsuitable for edge materials of varying shapes and sizes. Furthermore, the dimensions of flexible circuit boards in existing technologies often vary depending on actual production needs, thus requiring manual operation for blanking and unloading different specifications of circuit boards, resulting in extremely low production efficiency. The fixed spacing of adjustment holes in most existing equipment also limits the adaptability to materials of different widths, restricting the equipment's versatility. Additionally, edge materials cannot be neatly collected, adding to the operational steps for subsequent work. Moreover, when using fixed-spacing conveyor belt blanking machines, material misalignment is prone to occur during high-speed blanking, leading to a decline in product quality. Utility Model Content

[0004] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a high-precision intelligent stamping and receiving integrated machine. By improving the structure of the edge material transportation mechanism and the stamping device, the problems of poor versatility, low stamping accuracy, low edge material processing efficiency and poor adaptability in the existing technology are solved.

[0005] To solve the above problems, the technical solution adopted by this utility model is as follows: A high-precision intelligent stamping and receiving integrated machine, comprising:

[0006] A stamping device includes a stamping cylinder, a stamping plate, and a suction cup. The stamping cylinder is fixed in the center of the stamping fixture table, and the stamping plate is fixed below the stamping fixture table. The stamping plate is connected to the stamping cylinder, and the stamping plate is provided with a stamping positioning hole, which can be connected to a positioning part on the fixture. The suction cup is used to lift and suck up the edge material after stamping.

[0007] The edge material transport device includes a receiving device, front and rear drive cylinders, and a drop positioning device. The receiving device is equipped with a spacing adjustment device and a double-rod moving shaft. The double-rod moving shaft is movably connected to the spacing adjustment device. The distance between the double-rod moving shafts can be adjusted by the spacing adjustment device. The double-rod moving shaft can move back and forth under the action of the front and rear drive cylinders to transport the stamped edge material. The drop positioning device is located behind the double-rod moving shaft to block the edge material from moving forward.

[0008] An edge material collection device is located below the drop positioning device.

[0009] Compared with existing technologies, the advantages of this invention are as follows: By setting a spacing adjustment device on the receiving device, the distance between the double-rod moving shafts can be adjusted according to the different shapes and sizes of edge materials, ensuring that edge materials of different sizes and specifications can be reliably clamped and transported. The double-rod moving shafts move back and forth under the action of the front and rear drive cylinders, realizing efficient transport of edge materials; at the same time, the drop positioning device is located behind the double-rod moving shafts, which can effectively block the edge materials from moving forward, confining the stamped edge materials to a specific area. After the double-rod moving shafts have moved completely, the edge materials can fall into the edge material collection device below by themselves. Not only is the whole process fully automated, but it can also quickly and accurately collect the transported edge materials, avoid edge material accumulation, and improve production efficiency; and the evenly distributed suction cups ensure that the edge materials can be lifted quickly after stamping, ensuring the stability of the edge materials during the extraction and transport process.

[0010] In the aforementioned integrated machine, the spacing adjustment device includes an adjustment frame and a support frame. The adjustment frame has an adjustment hole on each of its left and right sides. The support frame can be engaged with the adjustment hole. One end of the double-rod moving shaft is fixed to the support frame, and the other end of the double-rod moving shaft is located directly below the stamping plate.

[0011] In the aforementioned integrated machine, the stamping plate is provided with protrusions, and the shape and height of the protrusions can be adjusted according to the thickness and hardness of the fixture.

[0012] In the aforementioned integrated machine, there are multiple suction cups, which are evenly arranged on the edge of the stamping plate.

[0013] The aforementioned integrated machine includes a drop positioning device comprising two support rods and two positioning rods. The two support rods are respectively located on both sides of the front and rear drive cylinders. The two support rods are fixed to the stamping fixture table, and the two positioning rods are respectively vertically fixed to the two support rods.

[0014] The aforementioned integrated machine includes a scrap collection device comprising a collection trough and a connecting plate. The collection trough is located below the front and rear drive cylinders, and the connecting plate is connected to one side of the collection trough. The connecting plate is inclined downward from left to right along the direction of scrap transport.

[0015] In the aforementioned all-in-one machine, the adjustment hole is an oblong hole.

[0016] The aforementioned integrated machine also includes a product conveyor belt, a stamping fixture plate, a stamping fixture forward and backward movement cylinder, a storage platform, a manual control panel, a human-machine control panel, and a movable support frame. The stamping fixture platform can be fixed above the movable support frame. The stamping fixture plate is located inside the stamping fixture platform and can move back and forth under the action of the stamping fixture forward and backward movement cylinder. The product conveyor belt is located below the stamping fixture plate and is arranged on the vertical side of the edge material transportation direction. The storage platform and the manual control panel are both fixed to the movable support frame, and the human-machine control panel is fixed to one side of the stamping fixture platform.

[0017] In the aforementioned integrated machine, the stamping fixture plate is provided with a part to be stamped. After the part to be stamped is transported to the area directly below the stamping plate, the stamping plate is pressed down by the stamping cylinder to generate the edge material. At the same time, the edge material is lifted by the suction cup, and the conveyor belt transports the stamped product out.

[0018] In the aforementioned integrated machine, the suction cup places the edge material on the dual-rod moving shaft so that the edge material can be transported to the edge material collection device. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the all-in-one machine structure according to an embodiment of the present utility model. Figure 1 ;

[0020] Figure 2 This is a schematic diagram of the all-in-one machine structure according to an embodiment of the present utility model. Figure 2 ;

[0021] Figure 3 This is a schematic diagram of the all-in-one machine structure according to an embodiment of the present utility model. Figure 2 A magnified view of a portion of the image;

[0022] Figure 4 This is a schematic diagram of the all-in-one machine structure according to an embodiment of the present utility model. Figure 3 ;

[0023] Reference numerals: 100 Stamping device, 110 Stamping cylinder, 120 Stamping plate, 121 Protrusion, 122 Suction cup, 130 Stamping fixture table, 123 Stamping positioning hole, 200 Edge material conveying device, 210 Receiving device, 211 Spacing adjustment device, 212 Adjusting frame, 213 Adjusting hole, 214 Double rod moving shaft, 215 Support frame, 220 Front and rear drive cylinder, 230 Drop positioning device, 231 Support rod, 232 Positioning rod, 240 Stamping fixture front and rear moving cylinder, 300 Edge material collecting device, 310 Collecting trough, 320 Connecting plate, 400 Product conveyor belt, 500 Stamping fixture plate, 510 Positioning component, 600 Storage table, 700 Hand control panel, 800 Human-machine control panel, 900 Movable support frame. Detailed Implementation

[0024] The embodiments of this utility model are described in detail below, with reference to Figures 1 to 4This utility model provides a high-precision intelligent stamping and collecting integrated machine, including: a stamping device 100, an edge material conveying device 200, and an edge material collecting device 300. The stamping device 100 includes a stamping cylinder 110, a stamping plate 120, and a suction cup 122. The stamping cylinder 110 is fixed in the center of the stamping fixture table 130, and the stamping plate 120 is fixed below the stamping fixture table 130. The stamping plate 120 is connected to the stamping cylinder 110, and the stamping plate 120 is provided with a stamping positioning hole 123, which can be connected to the positioning part 510 on the fixture. The suction cup 122 is used to lift and suck up the edge material after stamping; the edge material conveying device 300... The conveying device 200 includes a receiving device 210, front and rear drive cylinders 220, and a drop positioning device 230. The receiving device 210 is equipped with a spacing adjustment device 211 and a double-rod moving shaft 214. The double-rod moving shaft 214 is movably connected to the spacing adjustment device 211, and the distance between the double-rod moving shafts 214 can be adjusted by the spacing adjustment device 211. The double-rod moving shafts 214 can move back and forth under the action of the front and rear drive cylinders 220 to transport the stamped edge material. The drop positioning device 230 is located behind the double-rod moving shafts 214 to block the edge material from moving forward. The edge material collecting device 300 is located below the drop positioning device 230. By setting the spacing adjustment device 211 on the receiving device 210, this utility model can adjust the distance between the double-rod moving shafts 214 according to edge materials of different shapes and sizes, ensuring that edge materials of different sizes and specifications can be reliably clamped and transported. The double-bar moving shaft 214 moves back and forth under the action of the front and rear drive cylinders 220, realizing efficient transportation of the edge material. At the same time, the drop positioning device 230 is located behind the double-bar moving shaft 214, which can effectively block the edge material from moving forward and limit the stamped edge material to a specific area. After the double-bar moving shaft 214 has moved completely, the edge material can fall into the edge material collection device 300 below by itself. Not only is the whole process fully automated, but it can also quickly and accurately collect the transported edge material, avoid edge material accumulation, and improve production efficiency. In addition, the setting of the evenly distributed suction cups 122 ensures that the edge material can be lifted quickly after stamping, ensuring the stability of the edge material during the extraction and transportation process.

[0025] Furthermore, referring to Figure 2The integrated machine proposed in this utility model also includes a product conveyor belt 400, a stamping fixture plate 500, a stamping fixture front and rear moving cylinder 240, a storage platform 600, a hand control panel 700, a human-machine control panel 800, and a movable support frame 900. The stamping fixture plate 130 can be fixed above the movable support frame 900. The stamping fixture plate 500 is located inside the stamping fixture plate 130 and can move back and forth under the action of the stamping fixture front and rear moving cylinder 240. The product conveyor belt 400 is located below the stamping fixture plate 500 and is arranged on the vertical side of the edge material transportation direction. The storage platform 600 and the hand control panel 700 are both fixed to the movable support frame 900. The human-machine control panel 800 is fixed to one side of the stamping fixture plate 130. The fixture to be stamped is placed on the stamping fixture plate 500. The integrated machine is powered on and operated via the hand control panel 700. The fixture to be stamped moves forward via the stamping fixture forward and backward movement cylinder 240, as shown in the reference. Figure 3 When the device moves directly below the stamping plate 120, the positioning hole 123 on the stamping plate 120 is positioned and connected to the positioning element 510 on the stamping fixture plate 500. Of course, this invention does not limit the specific connection method between the positioning hole 123 and the positioning element 510. Preferably, the positioning element 510 is inserted into the positioning hole 123. The stamping plate 120 is pressed down by the stamping cylinder 110, punching the product out of the fixture. At this time, the product falls onto the product conveyor belt 400 below. The product conveyor belt 400 transports the stamped product to the desired location. Of course, this invention does not limit the specific position of the conveyor belt 400. Preferably, the product conveyor belt 400 is arranged on the vertical side of the material transport direction. The cooperation between the product conveyor belt 400 and the stamping fixture's forward and backward moving cylinder 240 realizes the automatic conveying of the stamped product, improving production efficiency and reducing manual intervention. The design of the hand control panel 700 and the human-machine control panel 800 makes operation more intuitive and convenient, improving the operability of the equipment and the user experience. The movable support frame 900, with its compact structure, facilitates easy handling and installation, enhancing the equipment's flexibility and adaptability to meet the needs of diverse users. Furthermore, the stamping fixture plate 500 houses the workpiece to be stamped. After the workpiece is transported directly beneath the stamping plate 120, the stamping plate 120, under the action of the stamping cylinder 110, presses down to generate scrap material. Simultaneously, the scrap material is lifted by the suction cup 122, while the conveyor belt 400 transports the stamped product out. The cooperation between the suction cup 122 and the conveyor belt 400 achieves simultaneous processing of scrap material and the finished product, improving production efficiency and reducing the production cycle. Timely lifting and collection of scrap material reduces material waste and improves resource utilization.

[0026] Furthermore, referring to Figure 1The spacing adjustment device 211 includes an adjustment frame 212 and a support frame 215. The adjustment frame 212 has an adjustment hole 213 on each of its left and right sides. The support frame 215 can be engaged with the adjustment hole 213. One end of the double-rod moving shaft 214 is fixed to the support frame 215, and the other end of the double-rod moving shaft 214 is located directly below the stamping plate 120. The engagement design of the adjustment hole 213 on the adjustment frame 212 and the support frame 215 allows for flexible adjustment of the distance between the double-rod moving shafts 214, adapting to edge materials of different shapes and sizes, thus improving the versatility and flexibility of the equipment. Sufficient clearance is provided in the adjustment hole 213 to allow the support frame 215 to move freely within it. When the position of the support frame 215 changes within the adjustment hole 213, the distance between the double-rod moving shafts 214 naturally changes. Of course, this invention does not limit the specific connection method between the support frame 215 and the adjustment hole 213. Preferably, the support frame 215 and the adjustment hole 213 can be adjusted manually or automatically. The support frame 215 securely fixes the double-rod moving shaft 214, ensuring that the edge material will not fall off due to loosening of the moving shaft during transportation, thus improving transportation stability. Of course, this utility model does not limit the specific shape of the adjustment hole 213; preferably, the adjustment hole 213 is an oblong hole. The oblong hole design allows the support frame 215 to be freely adjusted within a certain range, adapting to edge materials of different shapes and sizes, improving the flexibility and adaptability of the equipment. (Refer to...) Figure 3 Furthermore, the stamping plate 120 is provided with a protrusion 121, the shape and height of which can be adjusted according to the thickness and hardness of the fixture. The adjustable protrusion 121 design allows users to adjust the height and shape of the protrusion 121 according to different material properties, ensuring optimal results for each stamping operation and improving stamping accuracy and product quality.

[0027] Furthermore, there are multiple suction cups 122, which are evenly arranged along the edge of the stamping plate 120. This even arrangement of suction cups 122 along the edge of the stamping plate 120 ensures uniform suction of the stamped edge material, preventing edge material from falling due to insufficient local suction and ensuring the stability and reliability of the suction. The suction cups 122 place the edge material on the double-rod moving shaft 214, allowing it to be transported to the edge material collection device 300; this ensures stable transport of the edge material and prevents it from falling or scattering during placement. Of course, this invention does not limit the specific connection method between the suction cups 122 and the stamping plate 120. Preferably, the suction cups 122 are snapped onto the lower end face of the stamping plate 120, and the suction cups 122 are movably connected to the stamping plate 120, thereby allowing for the replacement of suction cups 122 with different suction forces, so that the integrated machine proposed in this invention can meet the requirements for suction and collection of edge materials of various specifications and sizes. Furthermore, the drop positioning device 230 includes two support rods 231 and two positioning rods 232. The two support rods 231 are located on both sides of the front and rear drive cylinders 220, respectively, and are fixed to the stamping fixture table 130. The two positioning rods 232 are vertically fixed to the two support rods 231. The two positioning rods 232 are vertically fixed to the two support rods 231, forming a stable blocking structure that effectively blocks the edge material from moving forward, preventing it from falling or scattering during transportation and ensuring the reliability of transportation. When the edge material moves to the two positioning rods 232 under the drive of the double-rod moving shaft 214, the design of the double-rod moving shaft 214 allows the edge material to be quickly and accurately transported to the edge material collection device 300, improving the efficiency and reliability of edge material processing. The two positioning rods 232 prevent the edge material from moving forward, at which point the double-rod moving shaft 214 continues to move forward, referring to... Figure 4 The scrap material falls naturally into the scrap material collection device 300, which includes a collection trough 310 and a connecting plate 320. The collection trough 310 is located below the front and rear drive cylinders 220, and the connecting plate 320 is connected to one side of the collection trough 310. The connecting plate 320 is inclined downwards from left to right along the direction of scrap material transportation. The design of the collection trough 310 and the connecting plate 320 allows the scrap material to slide smoothly into the collection trough 310 along the inclined angle of the connecting plate 320, avoiding scrap material accumulation and improving collection efficiency. The design of the connecting plate 320 makes full use of the equipment space, making the scrap material collection device 300 compact and not occupying additional space, thus improving the overall layout rationality of the equipment.

[0028] It should be noted that in the description of this utility model, any descriptions of orientation, such as up, down, front, back, left, right, etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed or operated in a specific orientation, and should not be construed as a limitation of this utility model.

[0029] In the description of this utility model, "several" means one or more, "more than" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is mentioned, it is only for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0030] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0031] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A high-precision intelligent stamping and collecting integrated machine, characterized in that, include: A stamping device (100) includes a stamping cylinder (110), a stamping plate (120), and a suction cup (122). The stamping cylinder (110) is fixed in the center of the stamping fixture table (130), and the stamping plate (120) is fixed below the stamping fixture table (130). The stamping plate (120) is connected to the stamping cylinder (110), and the stamping plate (120) is provided with a stamping positioning hole (123), which can be connected to the positioning part (510) on the fixture. The suction cup (122) is used to lift and suck up the edge material after stamping. An edge material transport device (200) includes a receiving device (210) and a front and rear drive cylinder (22). 0) and a drop positioning device (230), the receiving device (210) is provided with a spacing adjustment device (211) and a double rod moving shaft (214), the double rod moving shaft (214) is movably connected to the spacing adjustment device (211), the distance between the double rod moving shafts (214) can be adjusted by the spacing adjustment device (211), the double rod moving shaft (214) can move back and forth under the action of the front and rear drive cylinders (220) to transport the stamped edge material, the drop positioning device (230) is located behind the double rod moving shaft (214) to block the edge material from moving forward; edge material collecting device (300), the edge material collecting device (300) is located below the drop positioning device (230).

2. The all-in-one machine according to claim 1, characterized in that, The spacing adjustment device (211) includes an adjustment frame (212) and a support frame (215). The adjustment frame (212) has an adjustment hole (213) on each of its left and right sides. The support frame (215) can be engaged with the adjustment hole (213). One end of the double rod moving shaft (214) is fixed to the support frame (215), and the other end of the double rod moving shaft (214) is located directly below the stamping plate (120).

3. The all-in-one machine according to claim 1, characterized in that, The stamping plate (120) is provided with a protrusion (121), the shape and height of which can be adjusted according to the thickness and hardness of the fixture.

4. The all-in-one machine according to claim 1, characterized in that, The number of suction cups (122) is multiple, and the multiple suction cups (122) are evenly arranged on the edge of the stamping plate (120).

5. The all-in-one machine according to claim 1, characterized in that, The drop positioning device (230) includes two support rods (231) and two positioning rods (232). The two support rods (231) are located on both sides of the front and rear drive cylinders (220). The two support rods (231) are fixed to the stamping fixture table (130), and the two positioning rods (232) are vertically fixed to the two support rods (231).

6. The all-in-one machine according to claim 1, characterized in that, The edge material collection device (300) includes a collection trough (310) and a connecting plate (320). The collection trough (310) is located below the front and rear drive cylinders (220). The connecting plate (320) is connected to one side of the collection trough (310). The connecting plate (320) is inclined downward from left to right along the direction of edge material transportation.

7. The all-in-one machine according to claim 2, characterized in that, The adjustment hole (213) is an oblong hole.

8. The all-in-one machine according to claim 1, characterized in that, It also includes a product conveyor belt (400), a stamping fixture plate (500), a stamping fixture front and rear moving cylinder (240), a storage platform (600), a hand control panel (700), a human-machine control panel (800), and a movable support frame (900). The stamping fixture platform (130) can be fixed above the movable support frame (900). The stamping fixture plate (500) is located inside the stamping fixture platform (130), and the stamping fixture plate (500) The product conveyor belt (400) is located below the stamping fixture plate (500) and is arranged on the vertical side of the edge material transport direction. The storage platform (600) and the hand control panel (700) are both fixed to the movable support frame (900). The human-machine control panel (800) is fixed to one side of the stamping fixture platform (130).

9. The all-in-one machine according to claim 8, characterized in that, The stamping fixture plate (500) is provided with a part to be stamped. After the part to be stamped is transported to the bottom of the stamping plate (120), the stamping plate (120) is pressed down by the stamping cylinder (110) to generate the edge material. While the edge material is lifted by the suction cup (122), the conveyor belt (400) transports the stamped product out.

10. The all-in-one machine according to claim 8, characterized in that, The suction cup (122) places the edge material on the dual-bar moving shaft (214) so ​​that the edge material can be transported to the edge material collection device (300).

Images