Steel mesh cutting mechanism for assembling LED lamp

Abstract

The utility model discloses a steel mesh cutting mechanism for assembling an LED lamp. The steel mesh cutting mechanism comprises a first bottom plate, a straightening roller assembly, a supporting vertical plate, a disc, a motor, a pressing roller, an air cylinder, a fisheye bearing, a lifting rod, an outlet side support, a lifting base, a supporting base, a second base, a guide base, a cutter, a cutting base, an inlet side support, a supporting plate and a driving roller. The steel mesh straightening and cutting-off device can automatically straighten and cut off a steel mesh, when the steel mesh straightening and cutting-off device is used, the steel mesh on the disc firstly penetrates through the straightening roller assembly and then penetrates through the position between the pressing roller and the driving roller, then the motor is started and drives the driving roller to rotate so as to drive the steel mesh to be conveyed to the left side, the steel mesh is conveyed to the cutting base through the guiding base, and when the length of the steel mesh is enough, the steel mesh is cut off. When conveying is stopped, the air cylinder drives the lifting base to move downwards through the fisheye bearing, the cutter and the cutting base cut off the steel mesh, steel mesh material manufacturing is completed, and compared with an existing manual cutting-off mode, the steel mesh cutting-off device is high in automation degree, capable of achieving fixed-length cutting-off and high in precision.

Description

Technical Field

[0001] This utility model relates to the field of mechanical technology, specifically to a steel mesh cutting mechanism for LED lamp assembly. Background Technology

[0002] LED lighting technology, as an innovative energy-saving and environmentally friendly lighting solution, has become a widely adopted high-power lighting technology in the current market. With the continued growth in global demand for energy conservation and emission reduction, LED lighting technology has achieved significant progress and its application areas are constantly expanding. In my country, LED lighting products have achieved large-scale marketization and have widely penetrated various application scenarios, from home lighting and commercial lighting to urban landscape lighting, where LED technology has demonstrated its unique advantages.

[0003] In the current manufacturing process of LED lighting products, the assembly of LED lamps has gradually moved towards automation. However, there is a specific type of LED lamp product on the market that requires a steel mesh to be installed around its top cover to enhance structural strength and heat dissipation. Unfortunately, there is currently no assembly equipment specifically developed for this type of LED lamp. Therefore, traditional assembly methods mainly rely on manual labor, requiring workers to wrap the cut steel mesh around the top cover. This method has a low degree of automation and relatively low production efficiency, making it difficult to meet the needs of large-scale production.

[0004] Therefore, it is of great significance to provide a steel mesh cutting mechanism for LED lighting assembly to solve the problems existing in the prior art. Utility Model Content

[0005] In view of this, the purpose of this application is to provide a steel mesh cutting mechanism for LED lamp assembly, so as to solve the problem that the method of wrapping the cut steel mesh around the top cover has a low degree of automation and relatively low production efficiency, which makes it difficult to meet the needs of large-scale production.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A steel mesh cutting mechanism for LED lighting assembly includes a first base plate, a straightening roller assembly, a support vertical plate, a disc, a motor, a pressure roller, a cylinder, a fisheye bearing, a lifting rod, an exit side bracket, a lifting seat, a support seat, a second base, a guide seat, a cutter, a cutting seat, an inlet side bracket, a support plate, and a drive roller.

[0008] The first base plate is installed on the side of the second base, the supporting vertical plate is installed on the top of the first base plate, the front of the disc is away from the second base, the straightening roller assembly is installed in the middle of the front of the supporting vertical plate, the motor is installed on the back of the disc near the second base, the drive roller is installed at the output end of the motor, the pressure roller is installed above the drive roller, the outlet bracket and the inlet bracket are respectively installed on both sides of the top of the second base, the support seat is installed in the middle of the top of the second base, the support plate is installed on the top of the outlet bracket and the inlet bracket, the cylinder is installed on the top of the support plate, the lifting rod is installed on the top of the support seat, the lifting seat and the lifting rod are slidably connected, the top of the lifting seat is fixedly connected to the telescopic end of the cylinder through a fisheye bearing, the guide seat is installed on the side of the support seat near the inlet bracket, the cutter is installed at the bottom of the lifting seat, and the cutting seat is installed on the top of the support seat.

[0009] Preferably, the top of the guide seat is provided with a rectangular groove, which is used to limit the movement of the steel mesh.

[0010] Preferably, the supporting vertical plate has a lifting groove on the side near the inlet bracket, a lifting seat is slidably connected in the lifting groove, the pressure roller is rotatably installed on the front of the lifting seat, and the lifting seat and the lifting groove are fixedly connected by adjusting bolts.

[0011] Preferably, the straightening roller assembly includes six rollers, six U-shaped adjusting frames, and six adjusting blocks. The adjusting blocks are slidably connected to the U-shaped adjusting frames, and the U-shaped adjusting frames are threadedly connected to adjusting screws. The ends of the adjusting screws are rotatably connected to the adjusting blocks, and the rollers are mounted on the front side of the adjusting blocks.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This invention can automatically straighten and cut steel mesh. In use, the steel mesh on the disc is first passed through the straightening roller assembly, then through the pressure roller and the drive roller. The motor is then started, and the motor drives the drive roller to rotate, thereby conveying the steel mesh to the left. The steel mesh is conveyed to the cutting seat through the guide seat. When the steel mesh is of sufficient length, the conveying stops. At this time, the cylinder drives the lifting seat to descend through the fisheye bearing. The cutter and the cutting seat then cut the steel mesh, completing the steel mesh material production. Compared with the existing manual cutting method, this invention has a high degree of automation and can achieve fixed-length cutting with high precision.

[0014] The above description is only an overview of the technical solution of this application. In order to better understand the technical means of this application and implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this application more obvious and understandable, the preferred embodiments of this application are described in detail below with reference to the accompanying drawings.

[0015] The above and other objects, advantages and features of this application will become more apparent to those skilled in the art from the following detailed description of specific embodiments in conjunction with the accompanying drawings. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a front view of the present invention;

[0019] Figure 3 This is a schematic diagram of the cutting mechanism in this utility model.

[0020] In the diagram: 1. First base plate; 2. Straightening roller assembly; 3. Supporting vertical plate; 4. Disc; 5. Motor; 6. Pressure roller; 7. Cylinder; 8. Fisheye bearing; 9. Lifting rod; 10. Outgoing side bracket; 11. Lifting seat; 12. Support seat; 13. Second base; 14. Guide seat; 15. Cutter; 16. Cutting seat; 17. Incoming side bracket; 18. Support plate; 19. Drive roller. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. In the following description, specific details such as specific configurations and components are provided merely to help fully understand the embodiments of this application. Therefore, those skilled in the art should understand that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of this application. In addition, for clarity and brevity, descriptions of known functions and structures are omitted in the embodiments.

[0022] Furthermore, reference numerals and / or letters may be repeated in different examples within this application. Such repetition is for the purpose of simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or settings discussed.

[0023] In this article, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can mean: A exists alone, B exists alone, and A and B exist simultaneously. The term " / and" in this article describes another type of relationship between related objects, indicating that two relationships can exist. For example, A / and B can mean: A exists alone, and A and B exist alone. In addition, the character " / " in this article generally indicates that the related objects before and after it are in an "or" relationship.

[0024] It should also be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion.

[0025] Please see Figure 1-2 The present invention provides a technical solution for a steel mesh cutting mechanism for LED lamp assembly: including a first base plate 1, a straightening roller assembly 2, a supporting vertical plate 3, a disc 4, a motor 5, a pressure roller 6, a cylinder 7, a fisheye bearing 8, a lifting rod 9, an exit side bracket 10, a lifting seat 11, a support seat 12, a second base 13, a guide seat 14, a cutter 15, a cutting seat 16, an inlet side bracket 17, a support plate 18, and a drive roller 19;

[0026] The equipment consists of a first base plate 1, a straightening roller assembly 2, a support vertical plate 3, a disc 4, a motor 5, a pressure roller 6, and a drive roller 19, which form the straightening and conveying mechanism. The equipment consists of a cylinder 7, a fish-eye bearing 8, a lifting rod 9, an outlet bracket 10, a lifting seat 11, a support seat 12, a second base 13, a guide seat 14, a cutter 15, a cutting seat 16, an inlet bracket 17, and a support plate 18, which form the cutting mechanism.

[0027] The first base plate 1 is installed on the side of the second base 13, the supporting vertical plate 3 is installed on the top of the first base plate 1, the front of the disc 4 is away from the second base 13, the straightening roller assembly 2 is installed in the middle of the front of the supporting vertical plate 3, the motor 5 is installed on the back of the disc 4 near the second base 13, the drive roller 19 is installed at the output end of the motor 5, the pressure roller 6 is installed above the drive roller 19, the outlet bracket 10 and the inlet bracket 17 are respectively installed on both sides of the top of the second base 13, and the support seat 12 is installed on the second base 13. At the top center of the base 13, a support plate 18 is installed on the top of the outlet bracket 10 and the inlet bracket 17. A cylinder 7 is installed on the top of the support plate 18. A lifting rod 9 is installed on the top of the support seat 12. The lifting seat 11 is slidably connected to the lifting rod 9. The top of the lifting seat 11 is fixedly connected to the telescopic end of the cylinder 7 through a fisheye bearing 8. A guide seat 14 is installed on the side of the support seat 12 near the inlet bracket 17. A cutter 15 is installed at the bottom of the lifting seat 11. A cutting seat 16 is installed at the top of the support seat 12.

[0028] A rectangular groove is provided at the top of the guide seat 14, which is used to limit the movement of the steel mesh.

[0029] The support plate 3 has a lifting groove on the side near the inlet bracket 17. A lifting seat is slidably connected in the lifting groove. The pressure roller 6 is rotatably installed on the front of the lifting seat. The lifting seat and the lifting groove are fixedly connected by adjusting bolts. The pressure roller 6 can be height adjusted, so that the steel mesh can pass between the pressure roller 6 and the drive roller 19 to realize the conveying of the steel mesh.

[0030] The straightening roller assembly 2 includes six rollers, six U-shaped adjusting frames, and six adjusting blocks. The adjusting blocks are slidably connected to the U-shaped adjusting frames. The U-shaped adjusting frames are threaded with adjusting screws. The ends of the adjusting screws are rotatably connected to the adjusting blocks. The rollers are installed on the front of the adjusting blocks and are used to straighten the rolled steel mesh.

[0031] In practical use, the steel mesh on the disc 4 is first passed through the straightening roller assembly 2, and then passed between the pressure roller 6 and the drive roller 19. Subsequently, the motor 5 is started, and the motor 5 drives the drive roller 19 to rotate, thereby driving the steel mesh to the left. The steel mesh is conveyed to the cutting seat 16 through the guide seat 14. When the steel mesh is long enough, the conveying is stopped. At this time, the cylinder 7 drives the lifting seat 11 to move down through the fisheye bearing 8. At this time, the cutter 14 and the cutting seat 16 cut the steel mesh to complete the steel mesh material production. Compared with the existing manual cutting method, this utility model has a high degree of automation and can achieve fixed-length cutting with high precision.

[0032] The above description is merely a preferred embodiment of this utility model and does not limit the scope of protection of this utility model. For those skilled in the art, this utility model can have various modifications and variations. Any changes, modifications, substitutions, integrations, and parameter alterations made to these embodiments within the spirit and principles of this utility model, through conventional substitutions or methods that achieve the same function without departing from the principles and spirit of this utility model, fall within the scope of protection of this utility model.

Claims

1. A steel mesh cutting mechanism for LED lamp assembly, characterized in that: It includes a first base plate (1), a straightening roller assembly (2), a support vertical plate (3), a disc (4), a motor (5), a pressure roller (6), a cylinder (7), a fisheye bearing (8), a lifting rod (9), an outlet bracket (10), a lifting seat (11), a support seat (12), a second base (13), a guide seat (14), a cutter (15), a cutting seat (16), an inlet bracket (17), a support plate (18), and a drive roller (19); The first base plate (1) is installed on the side of the second base (13), the supporting vertical plate (3) is installed on the top of the first base plate (1), the front of the disc (4) is away from the second base (13), the straightening roller assembly (2) is installed in the middle of the front of the supporting vertical plate (3), the motor (5) is installed on the back of the disc (4) near the second base (13), the drive roller (19) is installed at the output end of the motor (5), the pressure roller (6) is installed above the drive roller (19), the outlet bracket (10) and the inlet bracket (17) are respectively installed on both sides of the top of the second base (13), and the support seat (12) is installed on the second base (13). At the top center of the base (13), the support plate (18) is installed on the top of the outlet bracket (10) and the inlet bracket (17), the cylinder (7) is installed on the top of the support plate (18), the lifting rod (9) is installed on the top of the support seat (12), the lifting seat (11) is slidably connected to the lifting rod (9), the top of the lifting seat (11) is fixedly connected to the telescopic end of the cylinder (7) through a fisheye bearing (8), the guide seat (14) is installed on the side of the support seat (12) near the inlet bracket (17), the cutter (15) is installed at the bottom of the lifting seat (11), and the cutting seat (16) is installed on the top of the support seat (12).

2. The steel mesh cutting mechanism for LED lamp assembly as described in claim 1, characterized in that: The top of the guide seat (14) is provided with a rectangular groove, which is used to limit the steel mesh.

3. The steel mesh cutting mechanism for LED lamp assembly as described in claim 2, characterized in that: The supporting vertical plate (3) has a lifting groove on the side near the inlet bracket (17). A lifting seat is slidably connected in the lifting groove. The pressure roller (6) is rotatably installed on the front of the lifting seat. The lifting seat and the lifting groove are fixedly connected by adjusting bolts.

4. The steel mesh cutting mechanism for LED lamp assembly as described in claim 3, characterized in that: The straightening roller assembly (2) includes six rollers, six U-shaped adjusting frames, and six adjusting blocks. The adjusting blocks are slidably connected to the U-shaped adjusting frames. The U-shaped adjusting frames are threadedly connected to adjusting screws. The ends of the adjusting screws are rotatably connected to the adjusting blocks. The rollers are mounted on the front of the adjusting blocks.

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