Casting mold for automobile radar controller shell

By designing casting molds with fixed and moving mold frames, the heat dissipation slots and other structures of the automotive radar controller housing are directly formed, solving the problem of cumbersome processing in existing technologies and achieving efficient one-piece molding.

CN223531376UActive Publication Date: 2025-11-11DRAGO PRECISION MASCH (KUNSHAN) CO LTD
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Patent Information

Application Number
CN202422928070.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-11
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The current automotive radar controller housing has a complicated process for machining heat dissipation grooves, requiring cutting or stamping, which makes machining inconvenient.

Method used

The casting mold design adopts a fixed mold frame and a moving mold frame. The heat dissipation groove is directly formed during the casting process through the forming boss and forming strip column. Combined with the docking groove, docking block, positioning rod and positioning tube, the mold closure is ensured to be accurate and avoid deviation.

Benefits of technology

The heat dissipation slots and other structures of the automotive radar controller housing were integrated into one piece, simplifying the manufacturing process, avoiding subsequent cutting or stamping steps, and improving manufacturing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of casting molds, and discloses a casting mold for an automobile radar controller shell, which comprises a casting mold for casting and molding the automobile radar controller shell, the automobile radar controller shell comprises a shell body, butt joint corner columns are arranged at the four corners of the shell body, a circuit board limiting column and a plurality of supporting columns are arranged on the shell body, a weight reduction groove and a plurality of heat dissipation grooves are formed in the surface, away from the supporting columns, of the shell body, and the position of the weight reduction groove corresponds to the position of the circuit board limiting column; the casting mold comprises a fixed mold frame and a movable mold frame which have relative opening and closing displacement. According to the casting mold for the automobile radar controller shell, the fixed mold frame and the movable mold frame are closed to drive the fixed mold core and the movable mold core to be closed, the first casting station and the second casting station form a casting cavity, casting liquid enters and is injected through a flow guide pipe, a plurality of heat dissipation grooves are directly formed in the casting process through a plurality of forming strip columns, the machining process is convenient, and the machining efficiency is improved. The processing is convenient.
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Description

Technical Field

[0001] This utility model relates to the field of casting mold technology, specifically to a casting mold for an automotive radar controller housing. Background Technology

[0002] An automotive radar controller is an electronic device that uses radio waves to detect targets and determine the spatial position of a vehicle. Radar is an electronic device that uses electromagnetic waves to detect targets. Radar emits electromagnetic waves to illuminate the target and receives its echo, thereby obtaining information such as the distance from the target to the electromagnetic wave emission point, the rate of change of distance (radial velocity), azimuth, and altitude. Automotive radar controllers are used for radar in automobiles or other ground motor vehicles. Therefore, they include various radars based on different technologies (such as laser, ultrasonic, and microwave) and have different functions (such as obstacle detection, collision prediction, and adaptive cruise control).

[0003] Currently, there is an automotive radar controller housing that includes an outer shell body. The four corners of the outer shell body are provided with docking corner posts. The outer shell body is provided with circuit board limiting posts and multiple support posts. The surface of the outer shell body away from the support posts is provided with weight reduction grooves and multiple heat dissipation grooves, and the position of the weight reduction grooves corresponds to the position of the circuit board limiting posts.

[0004] The surface of the car radar controller housing has many heat dissipation grooves to increase the heat dissipation area and improve heat dissipation efficiency. After the processing is completed, multiple heat dissipation grooves need to be cut or stamped on the surface of the housing, which is a complicated process. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a casting mold for an automotive radar controller housing, thus solving the problems mentioned in the background.

[0006] This utility model provides the following technical solution: a casting mold for an automotive radar controller housing, comprising: a casting mold for casting the automotive radar controller housing;

[0007] The car radar controller housing includes an outer shell body, with corner posts at the four corners of the outer shell body. The outer shell body is provided with circuit board limiting posts and multiple support posts. The surface of the outer shell body away from the support posts is provided with weight reduction grooves and multiple heat dissipation grooves, and the position of the weight reduction grooves corresponds to the position of the circuit board limiting posts.

[0008] The casting mold includes a fixed mold frame and a moving mold frame with relative opening and closing displacement. The fixed mold frame is provided with a fixed mold core, and the moving mold frame is provided with a moving mold core. The fixed mold core is provided with a plurality of first casting stations, and the moving mold core is provided with a plurality of second casting stations. The positions of the first casting stations and the second casting stations correspond to each other, and a casting cavity for forming the cover is formed between the first casting stations and the second casting stations.

[0009] The inner wall of the first casting station is provided with forming bosses for forming weight reduction grooves and multiple forming strips for forming heat dissipation grooves. The four corners of the second casting station are provided with corner grooves for forming corner posts, forming grooves for forming circuit board limiting posts, and column grooves for forming support posts.

[0010] The top of the moving mold frame is equipped with a casting part, and the fixed mold frame is equipped with a casting assembly, one end of which extends to the inner wall of the casting cavity, and the casting part is inserted into the inner wall of the casting assembly.

[0011] Preferably, the bottom of the fixed mold frame is provided with a first mounting groove, and the fixed mold core is installed on the inner wall of the first mounting groove; the top of the moving mold frame is provided with a second mounting groove, and the moving mold core is installed on the inner wall of the second mounting groove.

[0012] Preferably, the surface of the casting part is provided with a guide channel, the top of the moving mold core is provided with a main channel, the inner wall of the main channel is provided with multiple branch channels, and the branch channels are connected to the second casting station.

[0013] Preferably, a lifting plate is installed inside the moving mold frame, and a plurality of ejector pins are installed on the top of the lifting plate, with the top of the ejector pins extending into the interior of the second casting station.

[0014] Preferably, protective plates are symmetrically arranged on the moving mold frame, the lifting plate is located between the two protective plates, a support plate is provided at the bottom of the moving mold frame, and a through groove is provided at the bottom of the support plate.

[0015] Preferably, the casting assembly includes a guide pipe and a limiting ring. The fixed mold frame is provided with a fixing groove, and the limiting ring is installed on the inner wall of the fixing groove. The guide pipe is installed on the inner wall of the limiting ring, and one end of the guide pipe passes through the mounting groove and is inserted into the top of the casting part.

[0016] Preferably, the four corners of the top of the moving mold core are provided with docking grooves, and the four corners of the bottom of the fixed mold core are provided with docking blocks, which are inserted into the inner wall of the docking grooves.

[0017] Preferably, positioning tubes are installed at the four corners of the top of the moving mold frame, and positioning rods are installed at the four corners of the fixed mold frame, with the positioning rods inserted into the inner wall of the positioning tubes.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. The casting mold for the housing of the automotive radar controller is designed such that when the fixed mold frame and the moving mold frame close, the fixed mold core and the moving mold core also close. The first casting station and the second casting station form a casting cavity. The casting liquid is injected through the guide pipe, and multiple heat dissipation grooves are directly formed during the casting process through multiple forming columns. The processing is convenient and easy to manufacture.

[0020] 2. The casting mold for the car radar controller housing is equipped with a docking groove, a docking block, a positioning rod, and a positioning tube. When the fixed mold frame and the moving mold frame are closed, the positioning rod is inserted into the inner wall of the positioning tube, which drives the fixed mold core and the moving mold core to close. The docking block is inserted into the inner wall of the docking groove, thereby ensuring that the fixed mold frame and the moving mold frame are accurately positioned when they are closed, and that the fixed mold core and the moving mold core are accurately positioned when they are closed, thus avoiding deviations during the casting of the car radar controller housing. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure at the location of the heat dissipation groove on the outer shell of this utility model;

[0022] Figure 2 This is a schematic diagram of the structure at the joint corner post position of the outer shell body of this utility model;

[0023] Figure 3 This is a schematic diagram of the casting mold structure of this utility model;

[0024] Figure 4 This is a schematic diagram of the exploded structure of the casting mold of this utility model;

[0025] Figure 5 This is an exploded view of the mold frame and mold core of this utility model;

[0026] Figure 6 This is a schematic diagram of the fixed mold core structure of this utility model;

[0027] Figure 7 This is a schematic diagram of the moving mold frame and moving mold core structure of this utility model;

[0028] Figure 8 This is a schematic diagram of the moving mold core structure of this utility model;

[0029] Figure 9 This is a schematic diagram of the structure at the location of the lifting plate of this utility model;

[0030] Figure 10 This is a schematic diagram of the exploded structure of the casting component of this utility model.

[0031] In the diagram: 101. Outer shell; 102. Connecting corner post; 103. Circuit board limiting post; 104. Support post; 105. Weight reduction groove; 106. Heat dissipation groove; 2. Fixed mold frame; 3. Moving mold frame; 4. Fixed mold core; 5. Moving mold core; 6. First casting station; 7. Second casting station; 8. Forming boss; 9. Forming strip post; 10. Corner post groove; 11. Forming groove; 12. Columnar groove; 13. Casting part; 14. Casting component; 141. Guide pipe; 142. Limiting ring; 15. First mounting groove; 16. Second mounting groove; 17. Guide channel; 18. Main channel; 19. Branch channel; 20. Lifting plate; 21. Ejector pin; 22. Protective plate; 23. Support plate; 24. Connecting through groove; 25. Connecting groove; 26. Connecting groove; 27. Connecting block; 28. Positioning tube; 29. ​​Positioning rod. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Please see Figure 1-10 The casting mold for the housing of an automotive radar controller includes: a casting mold for casting the housing of an automotive radar controller;

[0034] The car radar controller housing includes an outer shell body 101. The four corners of the outer shell body 101 are provided with corner posts 102. The outer shell body 101 is provided with circuit board limiting posts 103 and multiple support posts 104. The surface of the outer shell body 101 away from the support posts 104 is provided with weight reduction grooves 105 and multiple heat dissipation grooves 106, and the position of the weight reduction grooves 105 corresponds to the position of the circuit board limiting posts 103.

[0035] Please see Figure 3-8 The casting mold includes a fixed mold frame 2 and a moving mold frame 3 with relative opening and closing displacement. The fixed mold frame 2 is provided with a fixed mold core 4, and the moving mold frame 3 is provided with a moving mold core 5. The bottom of the fixed mold frame 2 is provided with a first mounting groove 15, and the fixed mold core 4 is installed on the inner wall of the first mounting groove 15. The top of the moving mold frame 3 is provided with a second mounting groove 16, and the moving mold core 5 is installed on the inner wall of the second mounting groove 16. The fixed mold core 4 is provided with a plurality of first casting stations 6, and the moving mold core 5 is provided with a plurality of second casting stations 7. The positions of the first casting stations 6 and the second casting stations 7 correspond to each other, and a casting cavity for forming the cover is formed between the first casting stations 6 and the second casting stations 7.

[0036] The inner wall of the first casting station 6 is provided with forming bosses 8 for forming weight reduction grooves 105 and multiple forming strips 9 for forming heat dissipation grooves 106. The four corners of the second casting station 7 are provided with corner post grooves 10 for forming corner posts 102, forming grooves 11 for forming circuit board limiting posts 103 and column grooves 12 for forming support posts 104.

[0037] A casting section 13 is installed on the top of the moving mold frame 3, and a casting assembly 14 is installed on the fixed mold frame 2. One end of the casting assembly 14 extends to the inner wall of the casting cavity. The casting section 13 is inserted into the inner wall of the casting assembly 14. A guide channel 17 is provided on the surface of the casting section 13. A main channel 18 is provided on the top of the moving mold core 5. Multiple branch channels 19 are provided on the inner wall of the main channel 18. The branch channels 19 are connected to the second casting station 7. The casting assembly 14 includes a guide pipe 141 and a limiting ring 142. A fixing groove is provided on the fixed mold frame 2, and the limiting ring 142 is installed on the inner wall of the fixing groove. The guide pipe 141 is installed on the inner wall of the limiting ring 142, and one end of the guide pipe 141 passes through the mounting groove and is inserted into the top of the casting section 13.

[0038] Please see Figure 7-9 Inside the moving mold frame 3, a lifting plate 20 is installed. Multiple ejector pins 21 are installed on the top of the lifting plate 20. The top of the ejector pins 21 extends into the interior of the second casting station 7. Protective plates 22 are symmetrically arranged on the moving mold frame 3 to protect the lifting plate 20 and the ejector pins. The lifting plate 20 is located between two protective plates 22. A support plate 23 is provided at the bottom of the moving mold frame 3. A docking slot 24 is opened at the bottom of the support plate 23. The ejector rod of the lifting device passes through the docking slot of the support plate 23 and extends to the inner wall of the moving mold frame 3 to dock with the lifting plate 20. After the workpiece is formed, the lifting plate 20 is driven, and the lifting plate 20 ejects the workpiece through the ejector pins 21, which facilitates the demolding of the workpiece.

[0039] The four corners of the top of the moving mold core 5 are provided with docking grooves 26, and the four corners of the bottom of the fixed mold core 4 are provided with docking blocks 27. The docking blocks 27 are inserted into the inner wall of the docking grooves 26. The four corners of the top of the moving mold frame 3 are provided with positioning tubes 28, and the four corners of the fixed mold frame 2 are provided with positioning rods 29. The positioning rods 29 are inserted into the inner wall of the positioning tubes 28. When the fixed mold frame 2 and the moving mold frame 3 are closed, the positioning rods 29 are inserted into the inner wall of the positioning tubes 28, which drives the fixed mold core 4 and the moving mold core 5 to close. The docking blocks 27 are inserted into the inner wall of the docking grooves 2625, thereby ensuring that the fixed mold frame 2 and the moving mold frame 3 are closed and the fixed mold core 4 and the moving mold core 5 are closed accurately, avoiding deviations during the casting of the automotive radar controller housing.

[0040] When the fixed mold frame 2 and the moving mold frame 3 close, the fixed mold core 4 and the moving mold core 5 also close. After closing, the first casting station 6 and the second casting station 7 form a casting cavity. The casting block connects with the guide pipe 141. The casting equipment connects with the casting mold through the guide pipe 141, allowing the casting liquid to enter and be injected through the guide pipe 141. The casting liquid is guided along the guide channel 17 of the casting section 13 to the main channel 18. When it reaches the branch channel 19, it is then branched and guided to the casting cavity. The branch channel 19 connects with the first casting station 6 and the second casting station 7. Station 6 is connected to the second casting station 7. The casting liquid enters the casting cavity for casting. After entering the casting cavity, the casting liquid forms a weight reduction groove 105 through the forming boss 8, multiple heat dissipation grooves 106 through multiple forming strips 9, a docking corner post 102 through the corner post groove 10, a circuit board limiting post 103 through the forming groove 11, and a support post 104 through the columnar groove 12. All components of the automotive radar controller housing are integrally formed without subsequent cutting or stamping, which is convenient for processing.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A casting mold for an automotive radar controller housing, characterized in that, include: Casting molds for molding automotive radar controller housings; The car radar controller housing includes an outer shell body (101), with corner posts (102) at the four corners of the outer shell body (101). The outer shell body (101) is provided with circuit board limiting posts (103) and multiple support posts (104). The surface of the outer shell body (101) away from the support posts (104) is provided with weight reduction grooves (105) and multiple heat dissipation grooves (106), and the position of the weight reduction grooves (105) corresponds to the position of the circuit board limiting posts (103). The casting mold includes a fixed mold frame (2) and a moving mold frame (3) with relative opening and closing displacement. The fixed mold frame (2) is provided with a fixed mold core (4), and the moving mold frame (3) is provided with a moving mold core (5). The fixed mold core (4) is provided with a plurality of first casting stations (6), and the moving mold core (5) is provided with a plurality of second casting stations (7). The positions of the first casting stations (6) and the second casting stations (7) correspond to each other, and a casting cavity for forming the cover is formed between the first casting stations (6) and the second casting stations (7). The inner wall of the first casting station (6) is provided with a forming boss (8) for forming a weight reduction groove (105) and a plurality of forming strips (9) for forming a heat dissipation groove (106). The four corners of the second casting station (7) are provided with corner column grooves (10) for forming corner columns (102), forming grooves (11) for forming circuit board limiting columns (103) and column grooves (12) for forming support columns (104). The top of the moving mold frame (3) is equipped with a casting part (13), and the fixed mold frame (2) is equipped with a casting assembly (14), with one end of the casting assembly (14) extending to the inner wall of the casting cavity, and the casting part (13) being inserted into the inner wall of the casting assembly (14).

2. The casting mold for the automotive radar controller housing according to claim 1, characterized in that, The bottom of the fixed mold frame (2) is provided with a first mounting groove (15), and the fixed mold core (4) is installed on the inner wall of the first mounting groove (15). The top of the moving mold frame (3) is provided with a second mounting groove (16), and the moving mold core (5) is installed on the inner wall of the second mounting groove (16).

3. The casting mold for the automotive radar controller housing according to claim 1, characterized in that, The surface of the casting part (13) is provided with a guide channel (17), the top of the moving mold core (5) is provided with a main channel (18), the inner wall of the main channel (18) is provided with multiple branch channels (19), and the branch channels (19) are connected to the second casting station (7).

4. The casting mold for the automotive radar controller housing according to claim 1, characterized in that, The moving mold frame (3) is equipped with a lifting plate (20), and a plurality of ejector pins (21) are installed on the top of the lifting plate (20). The top of the ejector pins (21) extends into the interior of the second casting station (7).

5. The casting mold for the automotive radar controller housing according to claim 4, characterized in that, The moving mold frame (3) is symmetrically provided with protective plates (22), the lifting plate (20) is located between the two protective plates (22), the bottom of the moving mold frame (3) is provided with a support plate (23), and the bottom of the support plate (23) is provided with a connecting groove (24).

6. The casting mold for the automotive radar controller housing according to claim 1, characterized in that, The casting assembly (14) includes a guide pipe (141) and a limiting ring (142). The fixed mold frame (2) is provided with a fixing groove, and the limiting ring (142) is installed on the inner wall of the fixing groove. The guide pipe (141) is installed on the inner wall of the limiting ring (142), and one end of the guide pipe (141) passes through the mounting groove and is inserted into the top of the casting part (13).

7. The casting mold for the automotive radar controller housing according to claim 1, characterized in that, The moving mold core (5) has four corners at the top of each of its four corners with a docking groove (26), and the fixed mold core (4) has four corners at the bottom of each of its four corners with a docking block (27). The docking block (27) is inserted into the inner wall of the docking groove (26).

8. The casting mold for the automotive radar controller housing according to claim 7, characterized in that, Positioning tubes (28) are installed at the four corners of the top of the moving mold frame (3), and positioning rods (29) are installed at the four corners of the fixed mold frame (2). The positioning rods (29) are inserted into the inner wall of the positioning tubes (28).