Scrap splashing prevention mechanism of gear grinding machine

By designing a waste-splashing prevention mechanism on the gear grinding machine, and using the material leakage hole and filter plate to achieve classified collection of waste, the problem of difficult cleaning after waste splashing is solved, the cleanliness of the workbench is improved and the disassembly and assembly of the collection box is simplified.

CN223531547UActive Publication Date: 2025-11-11XIANGHE KAIHUA GEAR CO LTD
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Patent Information

Application Number
CN202423076329.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-11-11
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

During the processing of existing gear grinding machines, it is difficult to effectively collect the flying debris, which increases the amount of cleaning work.

Method used

A waste chip anti-splashing mechanism for a gear grinding machine was designed, including components such as a worktable, a material leakage hole, a collection drawer, a collection box, a filter plate, and a positioning structure. The material leakage hole and the filter plate enable the classified collection of waste chips, and the positioning structure facilitates the quick assembly and disassembly of the collection box.

Benefits of technology

It enables effective collection and preliminary sorting of waste, reduces cleaning difficulty, improves the cleanliness of the workbench, and simplifies the disassembly and assembly process of the collection box.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of gear grinding machines, and particularly relates to a scrap splashing prevention mechanism of a gear grinding machine, which comprises a workbench, a mounting cavity is arranged on the front side of the workbench, a plurality of material leaking holes are arranged at the top of the workbench and communicated with the mounting cavity, a collecting drawer is movably arranged in the mounting cavity, and the collecting drawer is arranged in the workbench. According to the sound insulation cotton grinding device, a collecting box, an inserting groove, a filtering plate, an inserting block, a pull rod and an inserting rod are arranged, waste chips generated in the grinding period can fall down after impacting a protective cover or sound insulation cotton, and the waste chips are prevented from falling off after impacting the protective cover or the sound insulation cotton; according to the waste chip collecting device, one part of waste chips fall into the collecting drawer through the material leaking holes, the other part of the waste chips fall into the top of the filtering plate, the waste chips smaller than the hole diameter of the filtering plate fall into the collecting box, collection of the waste chips is achieved, and the waste chips of different types or sizes can be preliminarily classified and collected so that follow-up recycling can be facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of gear grinding machine technology, and in particular to a mechanism for preventing waste chip splashing in a gear grinding machine. Background Technology

[0002] Gears are meshing toothed mechanical parts with extremely wide applications in the entire mechanical field. With the development of production, the smoothness of gear operation has become increasingly important. The emergence of gear hobbing machines and gear grinding machines has solved the problem of mass production of high-precision gears. Gear manufacturing equipment is constantly being improved. In order to complete the gear manufacturing process conveniently and simply, some auxiliary devices are often needed to cooperate with gear grinding machines for gear grinding. In order to prevent waste chips from flying during the processing, anti-splash structures are usually installed on the top of the worktable to block flying waste chips and ensure the cleanliness of the work area.

[0003] When waste chips come into contact with the splashing component, they will fall off. Since the anti-splashing structure does not have the function of collecting the waste chips, some waste chips will fall onto the surface of the workbench, which requires subsequent cleaning by relevant personnel, increasing their workload. Therefore, an anti-splashing mechanism for gear grinding machines is proposed. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a mechanism for preventing waste chip splashing in a gear grinding machine.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a gear grinding machine anti-waste-splashing mechanism, comprising a worktable, an installation cavity on the front of the worktable, multiple material leakage holes on the top of the worktable communicating with the installation cavity, a collection drawer movably disposed within the installation cavity, two slides fixedly disposed on the top of the worktable, a common connecting plate movably disposed within the two slides, a grinding mechanism fixedly disposed on the top of the connecting plate, an installation platform fixedly disposed on the top of the worktable, a protective cover fixedly disposed on the top of the worktable, a collection assembly disposed on the inner wall of the protective cover, and two positioning structures disposed on the inner wall of the protective cover.

[0006] As a further description of the above technical solution:

[0007] The inner wall of the protective cover is fixedly provided with sound insulation cotton. The protective cover is semi-circular and the opening of the protective cover is provided with a flexible protective curtain.

[0008] As a further description of the above technical solution:

[0009] The collection assembly includes a collection box for receiving, a filter plate is movably disposed inside the collection box, and two insertion rods are fixedly disposed at the bottom of the collection box, each of the two insertion rods having a positioning hole.

[0010] As a further description of the above technical solution:

[0011] The inner wall of the collection box is provided with two slots, and the filter plate is fixed with inserts at both ends. The slots and inserts are compatible with each other, and the top of the filter plate is fixed with two pull rods.

[0012] As a further description of the above technical solution:

[0013] The positioning structure includes a positioning block fixedly connected to the protective cover. The top of the positioning block has a round hole, and a mounting bracket is fixedly provided on one side of the positioning block. A positioning rod is movably provided on the mounting bracket.

[0014] As a further description of the above technical solution:

[0015] Both the mounting bracket and the positioning block have through holes with the same inner diameter on their front sides, and the positioning rod is movably connected to the two through holes.

[0016] As a further description of the above technical solution:

[0017] A baffle is fixedly provided on the positioning rod, and a spring is sleeved on the positioning rod. One end of the spring is in contact with the baffle, and the other end of the spring is in contact with the inner wall of one side of the mounting bracket.

[0018] As a further description of the above technical solution:

[0019] The inner walls on both sides of the mounting cavity are provided with sliding grooves, and two sliders are fixedly provided on both sides of the collection drawer. The sliders and the sliding grooves are movably connected.

[0020] This utility model has the following beneficial effects:

[0021] 1. Compared with existing technologies, the anti-waste-splashing mechanism of this gear grinding machine, through the setting of a collection box, slot, filter plate, insert block, pull rod and insert rod, ensures that the waste chips generated during grinding will fall after impacting the protective cover or sound insulation cotton. Some of them will fall into the collection drawer through the material leakage hole, while the rest will fall on the top of the filter plate. Waste chips smaller than the aperture of the filter plate will fall into the collection box. This not only achieves the collection of waste chips, but also allows for the preliminary classification and collection of waste chips of different types or sizes for subsequent recycling.

[0022] 2. Compared with the existing technology, the anti-waste splashing mechanism of this gear grinding machine is equipped with a positioning block, a round hole, a mounting bracket, a positioning rod, a baffle and a spring. When the collection box needs to be removed, the two positioning rods are pulled outward at the same time. When one end of the positioning rod comes out of the positioning hole on the insertion rod, the collection box is pulled upward to remove the collection box, which reduces the difficulty of disassembly and assembly and facilitates subsequent maintenance and cleaning. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural diagram of a gear grinding machine anti-chip splashing mechanism proposed in this utility model;

[0024] Figure 2 This is a three-dimensional structural diagram of the gear grinding machine anti-chip splashing mechanism proposed in this utility model after removing the flexible protective curtain;

[0025] Figure 3 This is a three-dimensional structural diagram of the worktable in the anti-chip splashing mechanism of a gear grinding machine proposed in this utility model;

[0026] Figure 4 This is a three-dimensional structural diagram of the collection component after separation in the anti-waste-splashing mechanism of a gear grinding machine proposed in this utility model;

[0027] Figure 5 This is a three-dimensional structural diagram of the gear grinding machine anti-waste-splashing mechanism after the collection box and protective cover are separated, as proposed in this utility model;

[0028] Figure 6 This is an exploded view of the positioning structure in the anti-chip splashing mechanism of a gear grinding machine proposed in this utility model.

[0029] Legend:

[0030] 1. Workbench; 2. Mounting cavity; 3. Material leakage hole; 4. Collection drawer; 5. Slide; 6. Connecting plate; 7. Grinding mechanism; 8. Mounting platform; 9. Protective cover; 10. Sound insulation cotton; 11. Collection assembly; 111. Collection box; 112. Slot; 113. Filter plate; 114. Insert block; 115. Pull rod; 116. Insert rod; 12. Positioning structure; 121. Positioning block; 122. Round hole; 123. Mounting bracket; 124. Positioning rod; 125. Baffle; 126. Spring; 13. Flexible protective curtain. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figures 1 to 6This utility model provides a gear grinding machine anti-chip splashing mechanism, including a worktable 1, an installation cavity 2 on the front of the worktable 1, multiple material leakage holes 3 on the top of the worktable 1, the material leakage holes 3 communicating with the installation cavity 2, a collection drawer 4 movably installed inside the installation cavity 2, sliding grooves on both sides of the inner wall of the installation cavity 2, two sliders fixed on both sides of the collection drawer 4, the sliders and sliding grooves being movably connected, two slide seats 5 fixed on the top of the worktable 1, a connecting plate 6 movably installed inside the two slide seats 5, a grinding mechanism 7 fixed on the top of the connecting plate 6, an installation platform 8 fixed on the top of the worktable 1, a protective cover 9 fixed on the top of the worktable 1, sound insulation cotton 10 fixed on the inner wall of the protective cover 9, the protective cover 9 being semi-circular, a flexible protective curtain 13 at the opening of the protective cover 9, the flexible protective curtain 13 facilitating the entry and exit of the grinding mechanism 7, and also serving to block flying chips;

[0033] To achieve the purpose of collection, a collection assembly 11 is provided on the inner wall of the protective cover 9. The collection assembly 11 includes a collection box 111 for receiving, a filter plate 113 is movably installed inside the collection box 111, and two slots 112 are provided on the inner wall of the collection box 111. Insert blocks 114 are fixed at both ends of the filter plate 113, and the slots 112 and insert blocks 114 are compatible. Two pull rods 115 are fixed at the top of the filter plate 113, and two insert rods 116 are fixed at the bottom of the collection box 111. Both insert rods 116 are provided with positioning holes. After the waste debris hits the sound insulation cotton 10, it will fall downwards. Some of it will fall into the collection drawer 4 through the leakage hole 3, and the other part will fall onto the top of the filter plate 113. Waste debris smaller than the hole diameter of the filter plate 113 will fall into the collection box 111. This not only achieves the collection of waste debris and reduces the difficulty of subsequent cleaning, but also allows for the preliminary classification and collection of waste debris of different types or sizes for subsequent recycling.

[0034] To facilitate quick disassembly of the collection component 11, the inner wall of the protective cover 9 is provided with two positioning structures 12. Each positioning structure 12 includes a positioning block 121 fixedly connected to the protective cover 9. The top of the positioning block 121 has a round hole 122. A mounting bracket 123 is fixedly mounted on one side of the positioning block 121. A positioning rod 124 is movably mounted on the mounting bracket 123. Both the mounting bracket 123 and the positioning block 121 have through holes of the same inner diameter on their front sides. The positioning rod 124 is movably connected to both through holes. A baffle 125 is fixedly installed on the top, and a spring 126 is sleeved on the positioning rod 124. One end of the spring 126 is in contact with the baffle 125, and the other end of the spring 126 is in contact with the inner wall of one side of the mounting bracket 123. If it is necessary to remove the collection box 111, pull the two positioning rods 124 outward at the same time. When one end of the positioning rod 124 comes out of the positioning hole on the insertion rod 116, pull the collection box 111 upward to remove it. This reduces the difficulty of disassembly and assembly and facilitates subsequent maintenance and cleaning.

[0035] Working principle: In use, first lift the flexible protective curtain 13, then push the grinding mechanism 7 into the protective cover 9, and then lower the flexible protective curtain 13. The flexible protective curtain 13 facilitates the entry and exit of the grinding mechanism 7. During grinding, the waste chips generated will impact the protective cover 9. The sound insulation cotton 10 on the inner wall of the protective cover 9 can not only reduce noise, but also reduce the rebound force after the waste chips impact. The flexible protective curtain 13 can also play a blocking role, effectively preventing waste chips from splashing out from the opening. After the waste chips impact the sound insulation cotton 10, they will fall downwards. Some will fall into the collection drawer 4 through the material leakage hole 3, and the rest will fall down. At the top of the filter plate 113, waste particles smaller than the aperture of the filter plate 113 will fall into the collection box 111. This not only collects the waste particles, but also allows for the preliminary classification and collection of waste particles of different types or sizes for subsequent recycling. When the filter plate 113 needs to be cleaned, hold the two pull rods 115 and pull them upward to remove the filter plate 113 from the collection box 111. When the collection box 111 needs to be removed, pull the two positioning rods 124 outward at the same time. When one end of the positioning rod 124 comes out of the positioning hole on the insertion rod 116, pull the collection box 111 upward to remove it.

[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A mechanism for preventing waste chip splashing in a gear grinding machine, comprising a worktable (1), characterized in that: The workbench (1) has an installation cavity (2) on its front side. The top of the workbench (1) has multiple material leakage holes (3) that are connected to the installation cavity (2). A collection drawer (4) is movably provided in the installation cavity (2). Two slides (5) are fixedly provided on the top of the workbench (1). The same connecting plate (6) is movably provided in the two slides (5). A grinding mechanism (7) is fixedly provided on the top of the connecting plate (6). An installation platform (8) is fixedly provided on the top of the workbench (1). A protective cover (9) is fixedly provided on the top of the workbench (1). A collection component (11) is provided on the inner wall of the protective cover (9). Two positioning structures (12) are provided on the inner wall of the protective cover (9).

2. The gear grinding machine anti-chip splashing mechanism according to claim 1, characterized in that: The inner wall of the protective cover (9) is fixedly provided with sound insulation cotton (10), the protective cover (9) is semi-circular, and the opening of the protective cover (9) is provided with a flexible protective curtain (13).

3. The gear grinding machine anti-chip splashing mechanism according to claim 1, characterized in that: The collection assembly (11) includes a collection box (111) for receiving, a filter plate (113) is movably disposed inside the collection box (111), and two insert rods (116) are fixedly disposed at the bottom of the collection box (111), each of the two insert rods (116) being provided with a positioning hole.

4. The gear grinding machine anti-chip splashing mechanism according to claim 3, characterized in that: The inner wall of the collection box (111) is provided with two slots (112), and the two ends of the filter plate (113) are fixedly provided with inserts (114). The slots (112) and inserts (114) are compatible, and the top of the filter plate (113) is fixedly provided with two pull rods (115).

5. The gear grinding machine anti-chip splashing mechanism according to claim 1, characterized in that: The positioning structure (12) includes a positioning block (121) fixedly connected to the protective cover (9). The top of the positioning block (121) is provided with a round hole (122). A mounting bracket (123) is fixedly provided on one side of the positioning block (121). A positioning rod (124) is movably provided on the mounting bracket (123).

6. The gear grinding machine anti-chip splashing mechanism according to claim 5, characterized in that: The mounting bracket (123) and the positioning block (121) are both provided with through holes of the same inner diameter on the front side, and the positioning rod (124) is movably connected to the two through holes.

7. The gear grinding machine anti-chip splashing mechanism according to claim 5, characterized in that: A baffle (125) is fixedly provided on the positioning rod (124), and a spring (126) is sleeved on the positioning rod (124). One end of the spring (126) is in contact with the baffle (125), and the other end of the spring (126) is in contact with the inner wall of one side of the mounting bracket (123).

8. The gear grinding machine anti-chip splashing mechanism according to claim 1, characterized in that: The mounting cavity (2) has sliding grooves on both sides of its inner walls, and the collection drawer (4) has two sliders fixedly installed on both sides, with the sliders and sliding grooves being movably connected.