LED lamp upper cover steel mesh welding device

Abstract

The utility model discloses an LED lamp upper cover steel mesh welding device which comprises a base, a left supporting seat and a right supporting seat are installed on the two sides of the top end of the base respectively, and a left sliding table air cylinder and a right sliding table air cylinder are installed at the top end of the left supporting seat and the top end of the right supporting seat respectively. The automatic assembling and welding mode is adopted, automatic clamping and positioning, automatic steel mesh shaping and automatic welding can be achieved, compared with an existing assembling mode, the automatic assembling and welding device is high in automation degree, and production efficiency is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of automated machinery technology, specifically to a welding device for the steel mesh of an LED lamp cover. Background Technology

[0002] LED lighting technology, as an innovative energy-saving and environmentally friendly lighting solution, has become a widely adopted high-power lighting technology in the current market. With the continued growth in global demand for energy conservation and emission reduction, LED lighting technology has achieved significant progress and its application areas are constantly expanding. In my country, LED lighting products have achieved large-scale marketization and have widely penetrated various application scenarios, from home lighting and commercial lighting to urban landscape lighting, where LED technology has demonstrated its unique advantages.

[0003] In the current manufacturing process of LED lighting products, the assembly of LED lamps has gradually moved towards automation. However, there is a specific type of LED lamp product on the market that requires a steel mesh to be installed around its top cover to enhance structural strength and heat dissipation. Unfortunately, there is currently no assembly and welding equipment specifically developed for this type of LED lamp. Therefore, traditional assembly methods mainly rely on manual welding, which has a low degree of automation and relatively low production efficiency, making it difficult to meet the needs of large-scale production.

[0004] Therefore, it is of great significance to provide a welding device for the steel mesh of LED lamp covers to solve the problems existing in the current technology. Utility Model Content

[0005] In view of this, the purpose of this application is to provide a welding device for the steel mesh of LED lamp cover, so as to solve the problems of low automation and low efficiency caused by traditional manual welding.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a steel mesh welding device for LED lamp cover, comprising a base, with a left support seat and a right support seat respectively installed on both sides of the top of the base, a left slide cylinder and a right slide cylinder respectively installed on the top of the left support seat and the right support seat, a left shaping bracket installed on the movable end of the left slide cylinder, and a right shaping bracket installed on the movable end of the right slide cylinder;

[0007] A central support is installed at the top center of the base. A lifting cylinder is installed on the front of the central support. A bottom plastic bracket is installed at the telescopic end of the lifting cylinder. A lower clamping block is installed on the front of the top of the central support. A fixing plate is fixedly connected to the top of the central support. A clamping cylinder is installed on the front of the fixing plate. An upper clamping block connecting seat is fixedly connected to the telescopic end of the clamping cylinder. An upper clamping block is installed on the front of the upper clamping block connecting seat. A second lifting cylinder is installed on the back of the fixing plate. A welding gun is fixedly connected to the telescopic end of the second lifting cylinder via a welding gun bracket.

[0008] Preferably, the upper clamping block is located above the lower clamping block, and both the upper and lower clamping blocks are semi-circular. The upper and lower clamping blocks are used to clamp and fix the upper cover body.

[0009] Preferably, a lifting cylinder three is installed on the back of the central support base, and a top block is fixedly connected to the telescopic end of the lifting cylinder three. A sliding groove is opened through the front and rear of the surface of the central support base, and the top block is slidably connected to the sliding groove. The end of the top block is located directly below the lower clamping block.

[0010] Preferably, both the left and right shaping brackets have arc-shaped notches at their ends, with the two arc-shaped notches corresponding to the top two sides of the upper cover body, respectively.

[0011] Preferably, the bottom shaping bracket is Y-shaped, and a groove adapted to the end of the top block is opened in the middle of the bottom shaping bracket. The end of the top block and the two sides of the top of the bottom shaping bracket together form an arc-shaped groove similar to the bottom of the upper cover body.

[0012] Preferably, the welding torch is located directly above the center of the top of the upper clamping block, and the welding torch is used to weld both ends of the steel mesh.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This invention employs an automated assembly and welding method, improving production efficiency. During assembly and welding, the upper cover body is first placed on the upper and lower clamping blocks. Then, the clamping cylinder drives the upper clamping block upward through the upper clamping block connecting seat, tightening and fixing the upper cover body. Next, the middle part of the steel mesh is placed at the bottom of the upper cover body. The lifting cylinder three drives the top block upward and abuts against the middle of the steel mesh, thus fixing the steel mesh. Then, the lifting cylinder one drives the bottom plastic support upward, bending both ends of the steel mesh upward through the bottom plastic support. Then, the right slide cylinder drives the right plastic support towards the center, and the left slide cylinder drives the left plastic support towards the center, thus bending both ends of the steel mesh to the top sides of the upper cover body. At this time, the steel mesh wraps around the upper cover body. Finally, the lifting cylinder two drives the welding gun downward through the welding gun support, thus welding both ends of the steel mesh, completing the assembly and welding of the steel mesh and the upper cover body. Compared with existing assembly methods, this invention has a high degree of automation and greatly improves production efficiency.

[0015] The above description is only an overview of the technical solution of this application. In order to better understand the technical means of this application and implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this application more obvious and understandable, the preferred embodiments of this application are described in detail below with reference to the accompanying drawings.

[0016] The above and other objects, advantages and features of this application will become more apparent to those skilled in the art from the following detailed description of specific embodiments in conjunction with the accompanying drawings. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the equiaxed side structure of the back of this utility model;

[0020] Figure 3 This is a front view of the present invention;

[0021] Figure 4 This is the right view of the present invention;

[0022] Figure 5 This is a top view of the present invention.

[0023] In the diagram: 1. Base; 2. Middle support seat; 3. Right support seat; 4. Right slide cylinder; 5. Right shaping bracket; 6. Lifting cylinder one; 7. Top block; 8. Bottom shaping bracket; 9. Lower clamping block; 10. Left support seat; 11. Left slide cylinder; 12. Left shaping bracket; 13. Upper clamping block; 14. Fixing plate; 15. Clamping cylinder; 16. Lifting cylinder two; 17. Welding torch bracket; 18. Welding torch; 19. Upper clamping block connecting seat; 20. Lifting cylinder three; 21. Top cover body. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. In the following description, specific details such as specific configurations and components are provided merely to help fully understand the embodiments of this application. Therefore, those skilled in the art should understand that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of this application. In addition, for clarity and brevity, descriptions of known functions and structures are omitted in the embodiments.

[0025] Furthermore, reference numerals and / or letters may be repeated in different examples within this application. Such repetition is for the purpose of simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or settings discussed.

[0026] In this article, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can mean: A exists alone, B exists alone, and A and B exist simultaneously. The term " / and" in this article describes another type of relationship between related objects, indicating that two relationships can exist. For example, A / and B can mean: A exists alone, and A and B exist alone. In addition, the character " / " in this article generally indicates that the related objects before and after it are in an "or" relationship.

[0027] It should also be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion.

[0028] Please see Figure 1-5This utility model provides a technical solution for a steel mesh welding device for LED lamp cover: including a base 1, with a left support seat 10 and a right support seat 3 respectively installed on the two sides of the top of the base 1, a left slide cylinder 11 and a right slide cylinder 4 respectively installed on the top of the left support seat 10 and the right support seat 3, a left plastic bracket 12 installed on the movable end of the left slide cylinder 11, and a right plastic bracket 5 installed on the movable end of the right slide cylinder 4;

[0029] A central support seat 2 is installed at the top center of the base 1. A lifting cylinder 6 is installed on the front of the central support seat 2. A bottom plastic bracket 8 is installed at the telescopic end of the lifting cylinder 6. A lower clamping block 9 is installed on the front of the top of the central support seat 2. A fixing plate 14 is fixedly connected to the top of the central support seat 2. A clamping cylinder 15 is installed on the front of the fixing plate 14. An upper clamping block connecting seat 19 is fixedly connected to the telescopic end of the clamping cylinder 15. An upper clamping block 13 is installed on the front of the upper clamping block connecting seat 19. A second lifting cylinder 16 is installed on the back of the fixing plate 14. A welding gun 18 is fixedly connected to the telescopic end of the second lifting cylinder 16 through a welding gun bracket 17.

[0030] The upper clamping block 13 is located above the lower clamping block 9. Both the upper clamping block 13 and the lower clamping block 9 are set as semi-circles. The upper clamping block 13 and the lower clamping block 9 are used to clamp and fix the upper cover body 21.

[0031] A lifting cylinder 20 is installed on the back of the middle support 2. The telescopic end of the lifting cylinder 20 is fixedly connected to a top block 7. A sliding groove is opened through the front and back of the surface of the middle support 2. The top block 7 is slidably connected to the sliding groove. The end of the top block 7 is located directly below the lower clamping block 9.

[0032] Both the left-side plastic support 12 and the right-side plastic support 5 have arc-shaped notches at their ends. The two arc-shaped notches correspond to the top two sides of the upper cover body 21, respectively. The lifting cylinder 6 drives the bottom plastic support 8 to move upward, and the bottom plastic support 8 bends the two ends of the steel mesh upward.

[0033] The bottom shaping bracket 8 is Y-shaped. The middle part of the bottom shaping bracket 8 has a slot that matches the end of the top block 7. The end of the top block 7 and the two sides of the top of the bottom shaping bracket 8 together form an arc-shaped groove similar to the bottom of the upper cover body 21. The lifting cylinder 6 drives the bottom shaping bracket 8 to move upward, and the two ends of the steel mesh are bent upward through the bottom shaping bracket 8.

[0034] The welding torch 18 is located directly above the center of the top of the upper clamping block 13, and is used to weld the two ends of the steel mesh.

[0035] In practical use, the upper cover body 21 is first placed on the upper clamping block 13 and the lower clamping block 9. Then, the clamping cylinder 15 drives the upper clamping block 9 to move upward through the upper clamping block connecting seat 19, and the upper and lower clamping blocks tighten and fix the upper cover body 21. Then, the middle part of the steel mesh is placed at the bottom of the upper cover body 21. The lifting cylinder 3 20 drives the top block 7 to move upward and abut against the middle of the steel mesh, thereby fixing the steel mesh. Then, the lifting cylinder 1 6 drives the bottom plastic support 8 to move upward, and the bottom plastic support 8 bends the two ends of the steel mesh upward. Then, the right slide cylinder 4 drives the right plastic support 5 to move towards the middle, and the left slide cylinder 11 drives the left plastic support 5 to move towards the middle. The shaped support 12 moves towards the center, bending both ends of the steel mesh to the top sides of the upper cover body 21. At this time, the steel mesh wraps around the upper cover body 21. Finally, the lifting cylinder 16 drives the welding gun 18 downward through the welding gun support 17, thereby welding both ends of the steel mesh and completing the assembly and welding of the steel mesh and the upper cover body 21. After welding, the welding gun 18 moves upward, the right shaped support 5 and the left shaped support 12 on both sides slide to the sides, the bottom shaped support 8 and the top block 7 move downward, and the upper clamping block 13 moves downward, so as to facilitate the removal of the assembled and welded product. Compared with the existing assembly method, this utility model has a high degree of automation and greatly improves production efficiency.

[0036] The above description is merely a preferred embodiment of this utility model and does not limit the scope of protection of this utility model. For those skilled in the art, this utility model can have various modifications and variations. Any changes, modifications, substitutions, integrations, and parameter alterations made to these embodiments within the spirit and principles of this utility model, through conventional substitutions or methods that achieve the same function without departing from the principles and spirit of this utility model, fall within the scope of protection of this utility model.

Claims

1. A welding device for steel mesh on the top cover of an LED lamp, characterized in that: Includes a base (1), on which a left support seat (10) and a right support seat (3) are respectively installed on the top two sides of the base (1). A left slide cylinder (11) and a right slide cylinder (4) are respectively installed on the top of the left support seat (10) and the right support seat (3). A left shaping bracket (12) is installed on the movable end of the left slide cylinder (11), and a right shaping bracket (5) is installed on the movable end of the right slide cylinder (4). A central support seat (2) is installed at the middle of the top of the base (1). A lifting cylinder (6) is installed on the front of the central support seat (2). A bottom plastic bracket (8) is installed at the telescopic end of the lifting cylinder (6). A lower clamping block (9) is installed on the front of the top of the central support seat (2). A fixing plate (14) is fixedly connected to the top of the central support seat (2). A clamping cylinder (15) is installed on the front of the fixing plate (14). An upper clamping block connecting seat (19) is fixedly connected to the telescopic end of the clamping cylinder (15). An upper clamping block (13) is installed on the front of the upper clamping block connecting seat (19). A second lifting cylinder (16) is installed on the back of the fixing plate (14). A welding gun (18) is fixedly connected to the telescopic end of the second lifting cylinder (16) through a welding gun bracket (17).

2. The LED lamp cover steel mesh welding device as described in claim 1, characterized in that: The upper clamping block (13) is located above the lower clamping block (9). Both the upper clamping block (13) and the lower clamping block (9) are set as semi-circles. The upper clamping block (13) and the lower clamping block (9) are used to clamp and fix the upper cover body (21).

3. The LED lamp cover steel mesh welding device as described in claim 2, characterized in that: A lifting cylinder three (20) is installed on the back of the middle support base (2). A top block (7) is fixedly connected to the telescopic end of the lifting cylinder three (20). A sliding groove is opened through the front and back of the surface of the middle support base (2). The top block (7) is slidably connected to the sliding groove. The end of the top block (7) is located directly below the lower clamping block (9).

4. The LED lamp cover steel mesh welding device as described in claim 3, characterized in that: The ends of the left-side shaping bracket (12) and the right-side shaping bracket (5) are provided with arc-shaped notches, and the two arc-shaped notches correspond to the top two sides of the upper cover body (21).

5. The LED lamp cover steel mesh welding device as described in claim 4, characterized in that: The bottom shaping bracket (8) is Y-shaped. The middle part of the bottom shaping bracket (8) is provided with a slot that matches the end of the top block (7). The end of the top block (7) and the two sides of the top of the bottom shaping bracket (8) together form an arc-shaped groove similar to the bottom of the upper cover body (21).

6. The LED lamp cover steel mesh welding device as described in claim 5, characterized in that: The welding torch (18) is located directly above the top center of the upper clamping block (13), and the welding torch (18) is used to weld the two ends of the steel mesh.

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