Automatic sleeve feeding device of color coating line robot

By designing an automatic sleeve-loading device for the color coating line robot, the problems of time-consuming, labor-intensive, and safety risks associated with manual installation of paper sleeves on the color coating production line have been solved. This has enabled automated installation and precise gripping, thereby improving production efficiency.

CN223531814UActive Publication Date: 2025-11-11天津市新宇彩板有限公司
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Patent Information

Application Number
CN202422924442.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-11
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The installation of paper sleeves on the winding machine core shaft of the color coating production line mainly relies on manual labor, which is time-consuming, labor-intensive, and poses safety risks.

Method used

An automated sleeve-loading device for a color coating line robot was designed, comprising a base, a fixing structure, a pushing structure, and a pressure sensor. Through the cooperation of the mechanical structure and the sensor, the automated installation and precise positioning of paper sleeves are achieved, replacing manual handling.

Benefits of technology

The automated installation of paper sleeves has been achieved, which has improved production efficiency, reduced manual operation time and safety risks, and ensured the accuracy of gripping and handling.

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Abstract

The utility model relates to the technical field of color-coated sheet production, in particular to an automatic sleeve feeding device of a color-coated line robot, which comprises a base, a fixing structure, a pushing structure, a supporting plate and a placing rack, the fixing structure comprises a rotating shaft I, the base is rotatably connected with the rotating shaft I, and the outer wall of the rotating shaft I is fixedly connected with two fixing racks; the pushing structure comprises a sliding rail, the inner wall of the base is fixedly connected with the sliding rail, the sliding rail is rotationally connected with a threaded rod, the threaded rod is in threaded connection with a sliding block, the sliding block is slidably connected with the sliding rail, the sliding block is fixedly connected with a fixing plate, the outer wall of the fixing plate is fixedly connected with a pushing plate, and the rear side of the base is fixedly connected with a supporting plate. The top of the supporting plate is fixedly connected with a containing frame. The paper sleeve feeding device is provided with the baffle, the fixing structure, the pushing structure and the small pressure sensor, automatic sleeve feeding can be achieved, a robot can conveniently grab and carry paper sleeves in the follow-up process, and use is convenient.
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Description

Technical Field

[0001] This utility model belongs to the field of color-coated steel sheet production technology, specifically relating to an automatic sleeve loading device for a color-coated steel sheet robot. Background Technology

[0002] In cold-rolled color-coated steel sheet production lines, according to process requirements, some color-coated steel sheet coils must have a paper sleeve installed inside. For color-coated steel sheet coils with this requirement, a paper sleeve must be installed at a designated position on the winding machine core shaft before each winding begins.

[0003] However, in the existing technology, the installation of paper sleeves on the core shaft of the winding machine in the color coating production line is basically done manually. When the paper sleeves are installed manually, it takes two people to carry them, which is laborious, time-consuming, and poses safety risks. Therefore, there is an urgent need for a robot automatic sleeve-loading device in the color coating line to solve the above problems. Utility Model Content

[0004] In order to overcome the above-mentioned technical problems, the purpose of this utility model is to provide an automatic sleeve loading device for color coating line robots, so as to solve the problem that in the prior art mentioned in the background, the installation of paper sleeves on the core shaft of the winding machine in the color coating production line is basically done manually. When the paper sleeves are installed manually, it takes two people to lift and transport the paper sleeves, which is laborious, time-consuming and has safety risks.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic sleeve loading device for a color coating line robot, comprising a base, a fixing structure, a pushing structure, a support plate, and a placement frame. The fixing structure includes a rotating shaft, which is rotatably connected to the base. Two fixing frames are fixedly connected to the outer wall of the rotating shaft. The pushing structure includes a slide rail, which is fixedly connected to the inner wall of the base. A threaded rod is rotatably connected to the slide rail. A slider is threadedly connected to the threaded rod. The slider is slidably connected to the slide rail. A fixing plate is fixedly connected to the slider. A push plate is fixedly connected to the outer wall of the fixing plate. A support plate is fixedly connected to the rear side of the base. The placement frame is fixedly connected to the top of the support plate.

[0006] Preferably, four support legs are fixedly connected to the bottom of the base, and two guardrails are fixedly connected to the front and rear ends of the top of the base.

[0007] Preferably, a baffle is fixedly connected to the top left end of the base, and a pressure sensor is provided on the right side surface of the baffle.

[0008] Preferably, a motor is fixedly connected to the front side of the base, and the drive shaft of the motor is fixedly connected to a rotating shaft.

[0009] Preferably, the top of the base has two grooves, and the fixing bracket is located in the grooves of the base.

[0010] Preferably, a second motor is fixedly connected to the front side of the slide rail, and a threaded rod is fixedly connected to the drive shaft of the second motor.

[0011] Preferably, two small pressure sensors are fixedly connected to the top of the support plate, a placement frame is fixedly connected to the top of the two small pressure sensors, and two limiting plates are fixedly connected to the rear end of the top of the placement frame.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This automatic sleeve loading device for the color coating line robot is equipped with a baffle, a fixing structure, a pushing structure, and a small pressure sensor. When it moves to the leftmost end, the paper sleeve abuts against the surface of the baffle. After the pressure sensor on the baffle detects the pressure, motor one is activated, causing motor one to drive shaft one to rotate. Shaft one then drives the fixing frame to rotate, thus restricting the position of the paper sleeve through the two fixing frames. Simultaneously, motor two is activated, causing motor two to drive the threaded rod to rotate. The threaded rod drives the slider to move backward, which in turn drives the push plate to move backward, pushing the paper sleeve backward. When the slider moves to the rearmost end, the paper sleeve falls onto the baffle. At the top of the placement rack, motor two is reversed to reset the push plate. When the small pressure sensor detects pressure, motor one is reversed to reset the fixed frame, causing the paper sleeve to move to the left. At the same time, the baffle pressure sensor is turned off. When the robot grabs the paper sleeve on the placement rack, the baffle pressure sensor is activated. The above operation is repeated. Through the combined use of the baffle, fixed structure, push structure and small pressure sensor, automated sleeve loading can be achieved, making it convenient for the robot to grab and move the paper sleeve in subsequent processes. It completely replaces manual handling and installation of paper sleeves, improves production efficiency and is easy to use.

[0014] 2. The automatic sleeve loading device of the color coating line robot is equipped with a placement frame and a limiting plate to limit the position of the paper sleeve, thereby ensuring the precise placement of the paper sleeve. This facilitates the robot to accurately grasp and transport the paper sleeve to the color coating production line, improving the efficiency and accuracy of paper sleeve grasping, handling and installation. Attached Figure Description

[0015] Figure 1 This is a schematic diagram illustrating the use of this utility model;

[0016] Figure 2 This is a front view of the present utility model;

[0017] Figure 3 This is a front perspective view of the present utility model;

[0018] Figure 4 This is a schematic diagram of the exploded structure of the placement rack of this utility model;

[0019] Figure 5 This is a schematic diagram of the explosion structure of the fixed structure and the pushing structure of this utility model.

[0020] In the diagram: 1. Base; 11. Support leg; 12. Guardrail; 13. Baffle; 2. Fixing structure; 21. Motor 1; 22. Rotating shaft 1; 23. Fixing frame; 3. Pushing structure; 31. Slide rail; 32. Motor 2; 33. Threaded rod; 34. Slider; 35. Fixing plate; 36. Push plate; 4. Support plate; 41. Small pressure sensor; 5. Placement rack; 51. Limiting plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-5 This utility model provides an embodiment of an automatic sleeve loading device for a color coating line robot, comprising a base 1, a fixing structure 2, a pushing structure 3, a support plate 4, and a placement frame 5. The fixing structure 2 includes a rotating shaft 22, which is rotatably connected to the base 1. Two fixing frames 23 are fixedly connected to the outer wall of the rotating shaft 22. The pushing structure 3 includes a slide rail 31, which is fixedly connected to the inner wall of the base 1. The slide rail 31 is rotatably connected to a threaded rod 33, which is threadedly connected to a slider 34. The slider 34 is slidably connected to the slide rail 31. The slider 34 is fixedly connected to a fixing plate 35. A push plate 36 is fixedly connected to the outer wall of the fixing plate 35. The support plate 4 is fixedly connected to the rear side of the base 1, and the placement frame 5 is fixedly connected to the top of the support plate 4.

[0023] Furthermore, four support legs 11 are fixedly connected to the bottom of the base 1, and two guardrails 12 are fixedly connected to the front and rear ends of the top of the base 1 to limit the paper sleeve.

[0024] Furthermore, a baffle 13 is fixedly connected to the top left end of the base 1, and a pressure sensor is provided on the right side surface of the baffle 13.

[0025] Furthermore, a motor 21 is fixedly connected to the front side of the base 1, and the drive shaft of the motor 21 is fixedly connected to the rotating shaft 22. When the motor 21 is turned on, the motor 21 drives the rotating shaft 22 to rotate, which in turn drives the fixed frame 23 to rotate.

[0026] Furthermore, two grooves are provided on the top of the base 1, and the fixing bracket 23 is located in the groove of the base 1.

[0027] Furthermore, a second motor 32 is fixedly connected to the front side of the slide rail 31, and the drive shaft of the second motor 32 is fixedly connected to the threaded rod 33. When the second motor 32 is turned on, the second motor 32 drives the threaded rod 33 to rotate, which in turn drives the slider 34 to move backward.

[0028] Furthermore, two small pressure sensors 41 are fixedly connected to the top of the support plate 4, and a placement rack 5 is fixedly connected to the top of the two small pressure sensors 41. Two limiting plates 51 are fixedly connected to the rear end of the top of the placement rack 5. The position of the paper sleeve can be limited by the placement rack 5 and the limiting plates 51.

[0029] Working principle:

[0030] In use, the paper sleeve is placed on top of the base 1, and the guardrail 12 limits its position. Because the base 1 tilts to the left, the paper sleeve moves to the left under gravity. When it reaches the leftmost end, the paper sleeve rests against the surface of the baffle 13. After the pressure sensor on the baffle 13 detects the pressure, motor 1 21 is activated, causing the rotating shaft 1 22 to rotate. The rotating shaft 1 22 then rotates the fixing frame 23, thus limiting the position of the paper sleeve. Simultaneously, motor 2 32 is activated, causing the threaded rod 33 to rotate. The threaded rod 33 then moves the slider 34 backward, causing the slider 34 to move the push plate 36 backward. The push plate 36 pushes the paper sleeve backward. When the slider 34 reaches its final position, the paper sleeve falls onto the top of the placement rack 5. At the same time, motor 2 32 is reversed, causing the push plate 36 to reset. When the small pressure sensor 41 detects pressure, the reverse motor 21 is reversed, causing the fixed frame 23 to reset and the paper sleeve to move to the left. At the same time, the pressure sensor of the baffle 13 is turned off. When the robot grabs the paper sleeve located on the placement frame 5, the pressure sensor of the baffle 13 is activated, and the above operation is repeated. Through the cooperation of the baffle 13, the fixed structure 2, the pushing structure 3 and the small pressure sensor 41, the sleeve can be automatically loaded, which makes it convenient for the robot to grab and move the paper sleeve in subsequent processes. It completely replaces the manual handling and installation of the paper sleeve, improves production efficiency, and is easy to use. The placement frame 5 and the limiting plate 51 can limit the position of the paper sleeve, so that the placement of the paper sleeve is accurate, which makes it easy for the robot to accurately grab and move the paper sleeve to the color coated plate production line, improving the efficiency and accuracy of paper sleeve grabbing, handling and installation.

[0031] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An automatic sleeve loading device for a color coating line robot, comprising a base (1), a fixing structure (2), a pushing structure (3), a support plate (4), and a placement rack (5), characterized in that: The fixed structure (2) includes a rotating shaft (22), the base (1) is rotatably connected to the rotating shaft (22), and two fixed brackets (23) are fixedly connected to the outer wall of the rotating shaft (22). The pushing structure (3) includes a slide rail (31), the inner wall of the base (1) is fixedly connected to the slide rail (31), the slide rail (31) is rotatably connected to a threaded rod (33), the threaded rod (33) is threadedly connected to a slider (34), the slider (34) is slidably connected to the slide rail (31), the slider (34) is fixedly connected to a fixed plate (35), the outer wall of the fixed plate (35) is fixedly connected to a push plate (36), the rear side of the base (1) is fixedly connected to a support plate (4), and the top of the support plate (4) is fixedly connected to a placement bracket (5).

2. The automatic sleeve-loading device for a color coating line robot according to claim 1, characterized in that: The bottom of the base (1) is fixedly connected to four support legs (11), and the top front and rear ends of the base (1) are fixedly connected to two guardrails (12).

3. The automatic sleeve-loading device for a color coating line robot according to claim 1, characterized in that: A baffle (13) is fixedly connected to the top left end of the base (1), and a pressure sensor is provided on the right side surface of the baffle (13).

4. The automatic sleeve-loading device for a color coating line robot according to claim 1, characterized in that: The front side of the base (1) is fixedly connected to a motor (21), and the drive shaft of the motor (21) is fixedly connected to a rotating shaft (22).

5. The automatic sleeve-loading device for a color coating line robot according to claim 1, characterized in that: The base (1) has two grooves on its top, and the fixing bracket (23) is located in the grooves of the base (1).

6. The automatic sleeve-loading device for a color coating line robot according to claim 1, characterized in that: The front side of the slide rail (31) is fixedly connected to the second motor (32), and the drive shaft of the second motor (32) is fixedly connected to the threaded rod (33).

7. The automatic sleeve-loading device for a color coating line robot according to claim 1, characterized in that: Two small pressure sensors (41) are fixedly connected to the top of the support plate (4), and a placement rack (5) is fixedly connected to the top of the two small pressure sensors (41). Two limiting plates (51) are fixedly connected to the rear end of the top of the placement rack (5).