Semi-automatic lock body assembling machine

Abstract

The utility model relates to the field of parts of lock body production equipment, in particular to a semi-automatic lock body assembling machine which comprises a rack, and a backflow mechanism of a square-shaped mechanism is arranged on the rack. A rotary knob feeding mechanism, a rotary knob piece feeding mechanism, a rotary knob overturning mechanism, a rotary knob carrying mechanism, a torsional spring feeding mechanism, a torsional spring detecting mechanism, an oil injection mechanism, a cover feeding mechanism, a screw locking mechanism, a detecting mechanism and a discharging mechanism are sequentially arranged in the conveying direction of the backflow mechanism. The backflow mechanism is movably connected with a plurality of tool discs, each tool disc is provided with two rotary knob columns used for positioning rotary knobs, the output end of the rotary knob feeding mechanism can synchronously transfer the two rotary knobs to the two rotary knob columns, the rotary knob overturning mechanism is used for overturning one rotary knob at the position of the original rotary knob column, and the rotary knob overturning mechanism is used for overturning the other rotary knob at the position of the original rotary knob column. And the knob carrying mechanism is used for carrying the turned knob to the other knob column. According to the utility model, the problems of time and labor waste and uneven product quality are solved.

Description

Technical Field

[0001] This utility model relates to the field of lock body production equipment components, and in particular to a semi-automatic lock body assembly machine. Background Technology

[0002] With the rapid development of modern manufacturing, automation and intelligentization have become important industry trends. In the lock manufacturing industry, the traditional lock body assembly process often requires a large amount of manual operation, resulting in low production efficiency, high labor costs, and difficulty in guaranteeing quality. To solve these problems, automated lock body assembly equipment has emerged and is gradually becoming an important tool for upgrading the manufacturing industry.

[0003] In the current production of general-purpose lock bodies, most processes rely on manual operation, which is time-consuming, labor-intensive, and often results in inconsistent product quality. Utility Model Content

[0004] This utility model provides a semi-automatic lock body assembly machine, which helps to solve the problem that in the current production of general lock bodies, most processes rely on manual operation, which is time-consuming, labor-intensive, and often results in inconsistent product quality.

[0005] This utility model is implemented as follows:

[0006] A semi-automatic lock body assembly machine includes a frame with a U-shaped return mechanism on the frame. Along the transport direction of the return mechanism are sequentially arranged a knob feeding mechanism, a knob plate feeding mechanism, a knob flipping mechanism, a knob transport mechanism, a torsion spring feeding mechanism, a torsion spring detection mechanism, an oil injection mechanism, a cover feeding mechanism, a screw locking mechanism, a detection mechanism, and a discharge mechanism. Several tooling trays are movably connected to the return mechanism. Each tooling tray has two knob posts for positioning knobs. The output end of the knob feeding mechanism can simultaneously transport two knobs to the two knob posts. The knob flipping mechanism flips one knob at its original knob post, and the knob transport mechanism transports the flipped knob to the other knob post.

[0007] Based on the above technical solution, the reflux mechanism is provided with a stepping drive structure for controlling the movement of the tooling tray.

[0008] Based on the above technical solution, the knob feeding mechanism, the knob plate feeding mechanism, and the torsion spring feeding mechanism are respectively equipped with a vibratory plate, a linear vibration track, and a transfer robot.

[0009] Based on the above technical solution, the reflux mechanism is provided with a feeding platform on one side, with an opening at the top and a side baffle at the edge.

[0010] Based on the above technical solution, a "V"-shaped positioning groove is provided on the side of the tooling tray; a positioning component adapted to the positioning groove is provided on the side of the reflux mechanism, and the positioning component has a movable plug structure that can move closer to or further away from the positioning groove.

[0011] Based on the above technical solution, the insertion rod structure is connected to a linear drive component on the side away from the positioning groove.

[0012] Based on the above technical solution, the knob flipping mechanism includes a first bracket connected to the frame, a first slider on the first bracket, a linear module connected to the first slider, the linear module being able to control the first slider to slide up and down, a first rotary cylinder connected to the outside of the first slider, the rotation axis of the first rotary cylinder being horizontally arranged, and the output of the first rotary cylinder being connected to a first gripper that is pneumatically controlled to open and close, the first gripper being used to hold the knob to be flipped.

[0013] Based on the above technical solution, the knob handling mechanism includes a second bracket connected to the frame, a second slider on the second bracket, a transverse cylinder driven by the second slider, the transverse cylinder driving the second slider to slide laterally back and forth, a third slider connected to the outside of the second slider, a lifting cylinder driven by the third slider, the lifting cylinder driving the third slider to slide up and down back and forth, a second rotary cylinder on the third slider, the rotation axis of the second rotary cylinder being vertical, and a pneumatically controlled second gripper connected to the output end of the second rotary cylinder, the second gripper being used to hold the knob to be handled.

[0014] Compared with the prior art, the present invention has at least the following advantages:

[0015] 1. This utility model, through its automated and intelligent design, significantly improves the efficiency of lock body assembly and reduces labor costs. It reduces manual operation steps, effectively enhancing the consistency and stability of product quality. The rational structural design and tight fit between components ensure a smooth assembly process.

[0016] 2. This utility model reduces the number of feeding mechanisms by setting a single-pass double-material knob feeding method compared to traditional equipment, greatly simplifying the device structure. Combined with the knob flipping mechanism, knob conveying mechanism, and matching double knob column combination, it can improve assembly efficiency. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the lock body assembly machine in one embodiment;

[0019] Figure 2 for Figure 1 Top view;

[0020] Figure 3 This is a schematic diagram of the tooling tray in one embodiment;

[0021] Figure 4 This is a structural schematic diagram of a tooling tray and positioning components during implementation;

[0022] Figure 5 This is a schematic diagram of the knob flipping mechanism in one embodiment;

[0023] Figure 6 This is a schematic diagram of the knob handling mechanism in one embodiment.

[0024] The diagram is labeled as follows: 1. Frame; 2. Return mechanism; 21. Tooling tray; 22. Positioning slot; 23. Knob post; 24. Positioning component; 3. Knob feeding mechanism; 4. Knob plate feeding mechanism; 5. Torsion spring feeding mechanism; 6. Knob flipping mechanism; 61. First support; 62. First slider; 63. First rotary cylinder; 64. First gripper; 7. Knob handling mechanism; 71. Second support; 72. Second slider; 73. Third slider; 75. Second rotary cylinder; 76. Second gripper; 8. Torsion spring detection mechanism; 9. Oil injection mechanism; 10. Cover feeding mechanism; 11. Screw locking mechanism; 12. Detection mechanism; 13. Good product discharge mechanism; 14. Defective product discharge mechanism. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely to represent selected embodiments of this utility model.

[0026] In the description of this utility model, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0027] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0028] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0029] Combination Figure 1-6 This embodiment discloses a semi-automatic lock body assembly machine, which aims to solve the problems of manual operation, low production efficiency and unstable product quality in the production of general lock bodies in the prior art.

[0030] The lock assembly machine includes a frame 1, which is assembled from aluminum alloy profiles and metal panels in a box-like structure. The frame 1 has adjustable height feet at the bottom for stable support. It also has wheels at the bottom for easy transport or relocation. The frame 1 primarily serves a load-bearing and supporting function.

[0031] The top of the frame 1 is equipped with a large horizontal plate, on which is a "U"-shaped return mechanism 2. The return mechanism 2 is used to support several tooling trays 21 through four horizontal linear tracks. The tooling trays 21 are used to tool the parts to be assembled. The initial position is placed on the tooling tray 21 by the manual locking body base plate, and the tooling tray 21 is held and fixed by the pressure bar on one side of the tooling tray 21. Then the tooling tray 21 moves step by step to perform the assembly process one by one.

[0032] Specifically, along the transport direction of the return mechanism 2, the following are sequentially arranged: a knob feeding mechanism 3, a knob plate feeding mechanism 4, a knob flipping mechanism 6, a knob transporting mechanism 7, a torsion spring feeding mechanism 5, a torsion spring detection mechanism 8, an oiling mechanism 9, a cover feeding mechanism 10, a screw locking mechanism 11, a detection mechanism 12, and a discharge mechanism. The knob feeding mechanism 3 is used to supply knobs. It should be noted that in this embodiment, the knob feeding mechanism 3 can simultaneously supply two knobs to the two knob posts 23 on the worktable. At this time, the two knobs are in the same direction, and then the outer knob is flipped and transported. The knob plate feeding mechanism 4 is used to supply knob plates. The knob plates are transferred to the top of the knob located on the inner knob post 23 on the tooling tray 21. Then, the outer knob is flipped and transported and pressed onto the knob plate. The torsion spring feeding mechanism 5 is used to supply torsion springs and transfer them to the threshold assembly position. The torsion spring detection mechanism 8 is used to detect whether the assembly state of the torsion spring is qualified. The oiling mechanism 9 is connected to an external oil supply system and is used to add lubricating oil to the lock body threshold position. The cover feeding mechanism 10 includes a stacking tray and a transfer device for supplying the cover. The screw locking mechanism 11 is used to fasten and lock the cover and the lock body base plate. The testing mechanism 12 is used to perform functional testing on the product. In this embodiment, the testing mechanism 12 includes a turntable, and the outer circumference of the turntable is provided with a functional testing module and a latch detection module. The functional testing module includes a pressing testing mechanism for pressing the cover plate and a latch detection structure for testing the latch. In this embodiment, the lock body process is produced in one go, and multiple performance tests are completed simultaneously. The finished product is also inspected for quality, resulting in a high degree of automation in the entire production line, significantly improving production efficiency, facilitating mass production and full inspection of lock bodies, and ensuring product quality. The testing mechanism 12 is existing technology. Its specific structure and working principle can be found in relevant content in patents such as CN115179037B, and will not be repeated here. Those skilled in the art can select and implement it from existing technologies based on actual operational conditions. The output end of the turntable is equipped with a feeding mechanism, which includes a good product discharge mechanism 13 and a defective product discharge mechanism 14. The knob feeding mechanism 3, knob plate feeding mechanism 4, and torsion spring feeding mechanism 5 are respectively equipped with a vibratory feeder, a linear vibration track, and a transfer robot. The specific mechanical structures of the above mechanisms are all existing technologies. Their specific structures and working principles can be found in relevant content and details in patents such as CN117733549A and CN115179037B, and will not be repeated here. Those skilled in the art can select and implement it from existing technologies based on actual operational conditions.

[0033] In this embodiment, a plurality of tooling discs 21 are movably connected to the reflux mechanism 2, and the reflux mechanism 2 is provided with a stepping drive structure (stepping belt and cylinder push rod at the corner) to control the movement of the tooling discs 21.

[0034] Furthermore, in combination Figure 3 The tooling tray 21 is provided with two knob posts 23 for positioning knobs. The output end of the knob feeding mechanism 3 can simultaneously transfer two knobs to the two knob posts 23. The knob flipping mechanism 6 is used to flip the right knob at the original knob post 23. The knob transport mechanism 7 is used to transport the flipped knob to the left knob post 23.

[0035] The tooling tray 21 has a "V"-shaped positioning groove 22 on its side; the return mechanism 2 has a positioning member 24 adapted to the positioning groove 22 on its side, and the positioning member 24 has a movable insert structure that can move closer to or further away from the positioning groove 22. Correspondingly, the side of the insert structure away from the positioning groove 22 is connected to a linear drive (cylinder), which allows the tooling tray 21 to be kept in a stable position when it moves to the threshold position by using the cooperation of the positioning member 24 and the positioning groove 22, thereby ensuring the stability and accuracy of the automated assembly operation.

[0036] Additionally, the reflux mechanism 2 is provided with a feeding platform on one side, with an opening at the top and a side baffle at the edge, which is beneficial for temporary feeding during manual operation.

[0037] like Figure 5 As shown, the knob flipping mechanism 6 includes a first support 61 connected to the frame 1. A first slider 62 is mounted on the first support 61. A linear module is connected to the first slider 62, which controls the slider 62 to slide up and down. A first rotary cylinder 63 is connected to the outside of the first slider 62. The rotation axis of the first rotary cylinder 63 is horizontally positioned. The output of the first rotary cylinder 63 is connected to a pneumatically controlled first gripper 64, which is used to grip the knob to be flipped. During operation, the first gripper 64 rotates and grips the knob, causing the first slider 62 to move upwards, thus freeing the knob from the constraint of the knob post 23. The first rotary cylinder 63 drives the gripper to rotate and flip the knob 180 degrees, thus flipping the knob. Subsequently, the first slider 62 moves downwards, cooperating with the first gripper 64 to return the flipped knob to its original position.

[0038] like Figure 6As shown, the knob handling mechanism 7 includes a second bracket 71 connected to the frame 1. A second slider 72 is provided on the second bracket 71. The second slider 72 is driven by a transverse cylinder, which can drive the second slider 72 to slide laterally back and forth. A third slider 73 is connected to the outside of the second slider 72. The third slider 73 is driven by a lifting cylinder, which can drive the third slider 73 to slide up and down back and forth. A second rotary cylinder 75 is provided on the third slider 73. The rotation axis of the second rotary cylinder 75 is vertical. The output end of the second rotary cylinder 75 is connected to a pneumatically controlled second gripper 76, which is used to hold the knob to be handled. During operation, the third slider 73 moves downward, and the second gripper 76 clamps the flipped knob. The third slider 73 moves upward, causing the knob to break free from the constraint of the knob post 23. The second slider 72 moves laterally closer to the inner knob post 23. During this process, the second rotary cylinder 75 adjusts the angle of the gripper and the knob appropriately. The third slider 73 moves downward, and the second gripper 76 places the knob on top of the knob piece, completing the stacking assembly.

[0039] This invention significantly improves the efficiency of lock body assembly and reduces labor costs through automated and intelligent design. It reduces manual operation steps, effectively improving product quality consistency and stability. The rational structural design and tight fit between components ensure smooth assembly. By using a single-pass, double-feed knob feeding method, this invention eliminates one feeding mechanism compared to traditional equipment, resulting in a highly refined device structure. Combined with the knob flipping mechanism 6, the knob conveying mechanism 7, and the matching double knob posts 23, it further enhances assembly efficiency.

[0040] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A semi-automatic lock body assembly machine, characterized in that, It includes a frame (1), on which a return mechanism (2) with a "mouth" - shaped structure is provided. Along the transportation direction of the return mechanism (2), a knob feeding mechanism (3), a knob - piece feeding mechanism (4), a knob flipping mechanism (6), a knob handling mechanism (7), a torsion - spring feeding mechanism (5), a torsion - spring detection mechanism (8), an oil - injection mechanism (9), a cover - body feeding mechanism (10), a screw - locking mechanism (11), a detection mechanism (12) and a discharging mechanism are arranged in sequence. A number of tooling trays (21) are movably connected to the return mechanism (2). Two knob columns (23) for positioning the knobs are provided on the tooling tray (21). The output end of the knob feeding mechanism (3) can synchronously transfer two knobs to the two knob columns (23). The knob flipping mechanism (6) is used to flip one of the knobs at the original knob column (23), and the knob handling mechanism (7) is used to move the flipped knob to the other knob column (23).

2. The semi-automatic lock body assembly machine according to claim 1, characterized in that, A stepping - type driving structure is provided on the return mechanism (2) for controlling the movement of the tooling tray (21).

3. A semi-automatic lock body assembly machine according to claim 1, characterized in that, The knob feeding mechanism (3), the knob - piece feeding mechanism (4) and the torsion - spring feeding mechanism (5) are respectively provided with a vibrating disk, a linear vibrator track and a transfer manipulator.

4. A semi-automatic lock body assembly machine according to claim 1, characterized in that, A material - placing table is provided on one side of the return mechanism (2). The top of the material - placing table is open, and side baffles are provided at the edge.

5. A semi-automatic lock body assembly machine according to claim 1, characterized in that, A "V" - shaped positioning groove (22) is provided on the side edge of the tooling tray (21). A positioning part (24) adapted to the positioning groove (22) is provided beside the return mechanism (2). The positioning part (24) has a plug - rod structure that can move closer to or away from the positioning groove (22).

6. A semi-automatic lock body assembly machine according to claim 5, characterized in that, A linear driving part is power - transmitted to the side of the plug - rod structure away from the positioning groove (22).

7. A semi-automatic lock body assembly machine according to claim 1, characterized in that, The knob flipping mechanism (6) includes a first bracket (61) connected to the frame (1). A first slider (62) is provided on the first bracket (61). The first slider (62) is connected to a linear module, which can control the up - and - down sliding of the first slider (62). A first rotary cylinder (63) is connected to the outside of the first slider (62). The rotation axis of the first rotary cylinder (63) is horizontally arranged. The output of the first rotary cylinder (63) is connected to a first jaw (64) controlled by pneumatic control for opening and closing, and the first jaw (64) is used to hold the knob to be flipped.

8. A semi-automatic lock body assembly machine according to claim 1, characterized in that, The knob handling mechanism (7) includes a second bracket (71) connected to the frame (1). A second slider (72) is provided on the second bracket (71). The second slider (72) is传动连接横移气缸,横移气缸能够驱动第二滑块(72)横向往复滑动,第二滑块(72)的外侧连接有第三滑块(73),第三滑块(73)传动连接升降气缸,升降气缸能够驱动第三滑块(73)上下往复滑动,第三滑块(73)上设有第二旋转气缸(75),第二旋转气缸(75)的旋转轴呈竖直方向,第二旋转气缸(75)的输出端连接有气动控制开合的第二夹爪(76),第二夹爪(76)用于夹持待搬运的旋钮。 (There seems to be an error in this sentence. It should be 'The second slider (72) is drivingly connected to a transverse - moving cylinder, which can drive the second slider (72) to slide reciprocally in the transverse direction. A third slider (73) is connected to the outside of the second slider (72). The third slider (73) is drivingly connected to a lifting cylinder, which can drive the third slider (73) to slide reciprocally up and down. A second rotary cylinder (75) is provided on the third slider (73). The rotation axis of the second rotary cylinder (75) is vertically arranged. The output end of the second rotary cylinder (75) is connected to a second jaw (76) controlled by pneumatic control for opening and closing, and the second jaw (76) is used to hold the knob to be handled.') It should be noted that there was an error in the original Chinese text for item which has been corrected in the translation.

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