Quantitative proportioning device for concrete

By using a mixing mechanism with a reverse shaft and a forward shaft, as well as an active bevel gear mixing mechanism, the problems of incomplete concrete mixing and adhesion to the inner wall are solved, achieving higher mixing uniformity and proportioning accuracy.

CN223532710UActive Publication Date: 2025-11-11YUNXI LIUCHUAN CONCRETE CO LTD
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Patent Information

Application Number
CN202423019595.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-11-11
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

Existing concrete mixing devices are prone to incomplete mixing and adhesion to the inner wall during mixing, affecting the accuracy of the mix proportions and increasing the difficulty of cleaning.

Method used

The mixing mechanism, consisting of a reverse shaft and a forward shaft, combined with a stirring mechanism of a drive bevel gear and a transmission bevel gear, is driven by a reverse servo motor and a forward servo motor to achieve thorough mixing and cleaning of concrete.

Benefits of technology

To prevent concrete raw materials from adhering to the inner wall, improve mixing effect and proportion accuracy, enhance equipment practicality, and ensure uniform concrete mixing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of concrete proportioning equipment, and discloses a concrete quantitative proportioning device which comprises a proportioning support used for concrete quantitative proportioning, a proportioning tank is fixedly installed on one side of the proportioning support, a top cover is fixedly installed on the top of the proportioning tank, a containing cavity is formed in the top cover, and the containing cavity is communicated with the proportioning tank. A transmission mechanism is arranged on the inner side of the containing cavity, and a mixing mechanism is arranged at the bottom of the top cover. The mixing mechanism comprises a forward shaft, a stirring shell is fixedly mounted at the bottom end of the forward shaft, a stirring mechanism is arranged in the stirring shell, two discharge ports are formed in the bottom of the proportioning tank, and an electric control valve is fixedly mounted at the bottom of the proportioning tank. Compared with the prior art, the concrete mixing device has the following advantages and effects that concrete raw materials can be prevented from being adhered to the inner wall to influence the mixing effect and the accuracy of subsequent proportioning, the practicability of the device is improved, and meanwhile, concrete at the bottom of the container can be better stirred to be more uniformly mixed.
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Description

Technical Field

[0001] This utility model relates to the field of concrete proportioning equipment technology, and in particular to a concrete quantitative proportioning device. Background Technology

[0002] Concrete, or simply concrete, is usually made by mixing cement as a binder, sand and stone as aggregates, water and other admixtures in a certain proportion, and then stirring it to obtain cement concrete, also known as ordinary concrete. It is widely used in civil engineering.

[0003] In related technologies, patent CN221850695U discloses a concrete quantitative proportioning device, including a concrete quantitative proportioning device body. A quantitative proportioning component is provided on the top of the concrete quantitative proportioning device body, and a mixing component is installed on the side of the quantitative proportioning component. A switch component is provided at the bottom of the concrete quantitative proportioning device body, and a conveying component is installed at the bottom of the switch component. The quantitative proportioning component includes a feed inlet, a scale, a bottom baffle, a baffle rotating shaft, a baffle connecting rod, a baffle sliding switch, and a connecting rod groove. A scale is provided on the side of the feed inlet, and the bottom of the feed inlet is tightly fitted with the bottom baffle. A baffle rotating shaft is provided on one side of the bottom baffle, and a baffle connecting rod is fixedly connected to the other side of the bottom baffle. This utility model facilitates the control of the quantitative proportioning of concrete and facilitates the transfer of concrete.

[0004] However, there are still shortcomings. When mixing concrete, the proportioned raw materials need to be mixed. However, the existing equipment is prone to incomplete mixing and adhesion to the inner wall, which affects the accuracy of the proportion and the quality of the final concrete. At the same time, the residual concrete inside is not easy to clean and can easily affect the subsequent concrete proportion.

[0005] Therefore, we propose a concrete quantitative proportioning device to solve the above problems. Utility Model Content

[0006] The purpose of this invention is to provide a concrete quantitative proportioning device that has the effect of fully mixing and increasing the accuracy of the proportioning.

[0007] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a concrete quantitative proportioning device, comprising a proportioning bracket for concrete quantitative proportioning, a proportioning tank fixedly installed on one side of the proportioning bracket, a top cover fixedly installed on the top of the proportioning tank, an accommodating chamber opened inside the top cover, a transmission mechanism provided inside the accommodating chamber, and a mixing mechanism provided at the bottom of the top cover; the mixing mechanism includes a forward shaft, a stirring shell fixedly installed at the bottom end of the forward shaft, and a stirring mechanism provided inside the stirring shell.

[0008] A further feature of this invention is that the bottom of the mixing tank has two discharge ports, and an electrically controlled valve is fixedly installed at the bottom of the mixing tank.

[0009] By adopting the above technical solution, it is convenient to control the material discharge through an electrically controlled valve.

[0010] A further feature of this invention is that a collection bin is slidably installed on one side of the proportioning bracket, and a feed hopper is fixedly installed through the top of the top cover.

[0011] By adopting the above technical solution, it is convenient for staff to pour raw materials into the mixing tank through the feed hopper.

[0012] A further feature of this invention is that the transmission mechanism includes a reverse driven wheel, a reverse driving wheel, a reverse belt, a forward driven wheel, a forward driving wheel, and a forward belt. The reverse driven wheel and the reverse driving wheel are rotatably mounted on the bottom inner wall of the receiving chamber, and the same reverse belt is fitted on the reverse driven wheel and the reverse driving wheel. The forward driven wheel and the forward driving wheel are rotatably mounted on the top inner wall of the receiving chamber, and the same forward belt is fitted on the forward driven wheel and the forward driving wheel.

[0013] By adopting the above technical solution, it is easy for the reverse driving wheel and the forward driving wheel to drive the corresponding driven wheel to rotate through the corresponding belt.

[0014] A further feature of this invention is that a forward servo motor is fixedly installed on the bottom inner wall of the receiving chamber, and the output shaft of the forward servo motor is connected to the forward drive wheel; a reverse servo motor is fixedly installed on the top inner wall of the receiving chamber, and the output shaft of the reverse servo motor is connected to the reverse drive wheel.

[0015] By adopting the above technical solution, it is easy for the reverse servo motor and the forward servo motor to drive the corresponding reverse drive wheel and forward drive wheel to rotate.

[0016] A further feature of this invention is that the mixing mechanism includes a reverse shaft and scrapers. The top end of the forward shaft is fixedly installed at the bottom of the forward driven wheel. The reverse shaft is rotatably installed at the bottom of the top cover. The reverse shaft rotates through the top cover. The top end of the reverse shaft is connected to the bottom of the reverse driven wheel. The forward shaft rotates through the reverse shaft and the reverse driven wheel. Multiple scrapers are fixedly installed on the outside of the reverse shaft. One side of each scraper is connected to the inner wall of the mixing tank.

[0017] By adopting the above technical solution, it is convenient for multiple scrapers to clean the inner wall of the mixing tank.

[0018] A further feature of this invention is that the stirring mechanism includes a driving bevel gear and three driven bevel gears. The driving bevel gear is rotatably mounted on the left inner wall of the stirring shell, and driven bevel gears are rotatably mounted on the front, rear, and right inner walls of the stirring shell. The driving bevel gear meshes with the three driven bevel gears in sequence.

[0019] By adopting the above technical solution, the active bevel gear drives the three driven bevel gears to rotate.

[0020] A further feature of this invention is that a stirring servo motor is fixedly installed on the bottom inner wall of the stirring shell, and the output shaft of the stirring servo motor is connected to the driving bevel gear.

[0021] By adopting the above technical solution, the stirring servo motor drives the active bevel gear to rotate.

[0022] A further feature of this invention is that: stirring shafts are rotatably mounted on all four sides of the stirring shell, one end of each of the four stirring shafts is connected to a driving bevel gear and three driven bevel gears respectively, and stirring blades are fixedly fitted on each of the four stirring shafts.

[0023] By adopting the above technical solution, the concrete raw materials are mixed by driving the corresponding mixing blades through the active bevel gear and three driven bevel gears.

[0024] A further feature of this invention is that a notched metal block is rotatably mounted at the bottom of the mixing tank, and a linkage shaft is fixedly mounted at the bottom of the stirring shell. The linkage shaft rotatably passes through the bottom of the mixing tank, and the bottom end of the linkage shaft is connected to the top of the notched metal block.

[0025] By adopting the above technical solution, the mixing shell is rotated by the drive shaft, which in turn drives the linkage shaft and the notched metal block to rotate, thereby controlling the concrete discharge speed and preventing blockage of the discharge port.

[0026] This application includes at least one of the following beneficial technical effects:

[0027] 1. This application utilizes a mixing mechanism composed of a reverse shaft and a forward shaft to prevent concrete raw materials from adhering to the inner wall, thereby affecting the mixing effect and the accuracy of subsequent proportioning, thus increasing the practicality of the equipment.

[0028] 2. This application utilizes a mixing mechanism composed of a drive bevel gear and a transmission bevel gear to better mix the concrete at the bottom of the container, making it more uniform. Attached Figure Description

[0029] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0030] Figure 1 This is a three-dimensional structural diagram of a concrete quantitative proportioning device proposed in this utility model;

[0031] Figure 2 This is a three-dimensional cross-sectional view of the mixing mechanism of a concrete quantitative proportioning device proposed in this utility model.

[0032] Figure 3 This is a three-dimensional cross-sectional view of the transmission mechanism of a concrete quantitative proportioning device proposed in this utility model.

[0033] Figure 4 This is a three-dimensional structural breakdown diagram of the mixing mechanism of a concrete quantitative proportioning device proposed in this utility model.

[0034] Figure 5 This is a three-dimensional cross-sectional view of the mixing mechanism of a concrete quantitative proportioning device proposed in this utility model.

[0035] In the diagram, 1. Proportioning bracket; 2. Proportioning tank; 3. Electrically controlled valve; 4. Collection bin; 5. Feed hopper; 6. Top cover; 7. Reverse driven wheel; 8. Reverse driving wheel; 9. Reverse belt; 10. Reverse servo motor; 11. Reverse shaft; 12. Scraper; 13. Forward driven wheel; 14. Forward driving wheel; 15. Forward belt; 16. Forward servo motor; 17. Forward shaft; 18. Mixing shell; 19. Driving bevel gear; 20. Mixing shaft; 21. Mixing blade; 22. Mixing servo motor; 23. Linkage shaft; 24. Notched metal block; 25. Driven bevel gear. Detailed Implementation

[0036] Reference Figure 1-5 A concrete quantitative proportioning device includes a proportioning support 1 for quantitative concrete proportioning, a proportioning tank 2 fixedly installed on one side of the proportioning support 1, a top cover 6 fixedly installed on the top of the proportioning tank 2, a receiving chamber opened inside the top cover 6, a transmission mechanism provided inside the receiving chamber, and a mixing mechanism provided at the bottom of the top cover 6; the mixing mechanism includes a forward shaft 17, a mixing shell 18 fixedly installed at the bottom end of the forward shaft 17, and a mixing mechanism provided inside the mixing shell 18.

[0037] In this embodiment, the bottom of the mixing tank 2 has two discharge ports, and an electrically controlled valve 3 is fixedly installed at the bottom of the mixing tank 2.

[0038] In this embodiment, a collection bin 4 is slidably installed on one side of the proportioning bracket 1, and a feed hopper 5 is fixedly installed through the top of the top cover 6.

[0039] In this embodiment, the transmission mechanism includes a reverse driven wheel 7, a reverse driving wheel 8, a reverse belt 9, a forward driven wheel 13, a forward driving wheel 14, and a forward belt 15. The reverse driven wheel 7 and the reverse driving wheel 8 are rotatably mounted on the bottom inner wall of the receiving chamber, and the same reverse belt 9 is fitted on the reverse driven wheel 7 and the reverse driving wheel 8. The forward driven wheel 13 and the forward driving wheel 14 are rotatably mounted on the top inner wall of the receiving chamber, and the same forward belt 15 is fitted on the forward driven wheel 13 and the forward driving wheel 14.

[0040] In this embodiment, a forward servo motor 16 is fixedly installed on the bottom inner wall of the receiving chamber, and the output shaft of the forward servo motor 16 is connected to the forward drive wheel 14. A reverse servo motor 10 is fixedly installed on the top inner wall of the receiving chamber, and the output shaft of the reverse servo motor 10 is connected to the reverse drive wheel 8.

[0041] In this embodiment, the mixing mechanism also includes a reverse shaft 11 and scrapers 12. The top end of the forward shaft 17 is fixedly installed at the bottom of the forward driven wheel 13. The bottom of the top cover 6 is rotatably mounted with the reverse shaft 11. The reverse shaft 11 rotatably passes through the top cover 6. The top end of the reverse shaft 11 is connected to the bottom of the reverse driven wheel 7. The forward shaft 17 rotatably passes through the reverse shaft 11 and the reverse driven wheel 7. Multiple scrapers 12 are fixedly installed on the outside of the reverse shaft 11. One side of each of the multiple scrapers 12 is connected to the inner wall of the mixing tank 2.

[0042] In this embodiment, the stirring mechanism includes a driving bevel gear 19 and three driven bevel gears 25. The driving bevel gear 19 is rotatably mounted on the left inner wall of the stirring housing 18, and the driven bevel gears 25 are rotatably mounted on the front, rear and right inner walls of the stirring housing 18. The driving bevel gear 19 meshes with the three driven bevel gears 25 in sequence.

[0043] In this embodiment, a stirring servo motor 22 is fixedly installed on the bottom inner wall of the stirring shell 18, and the output shaft of the stirring servo motor 22 is connected to the active bevel gear 19.

[0044] In this embodiment, stirring shafts 20 are rotatably mounted on all four sides of the stirring shell 18. One end of each of the four stirring shafts 20 is connected to the driving bevel gear 19 and the three driven bevel gears 25, respectively. Stirring blades 21 are fixedly sleeved on each of the four stirring shafts 20.

[0045] In this embodiment, a notched metal block 24 is rotatably mounted on the bottom of the mixing tank 2, and a linkage shaft 23 is fixedly mounted on the bottom of the stirring shell 18. The linkage shaft 23 rotatably passes through the bottom of the mixing tank 2, and the bottom end of the linkage shaft 23 is connected to the top of the notched metal block 24.

[0046] Working Principle: When mixing concrete, the operator pours five pieces of raw material into the mixing tank 2 through the feed hopper. Then, the operator starts the equipment via the control panel, activating the reverse servo motor 10 and the forward servo motor 16. The reverse servo motor 10 drives the reverse drive wheel 8 to rotate, which in turn drives the reverse driven wheel 7 via the reverse belt 9. The reverse driven wheel 7 drives the reverse shaft 11 to rotate counterclockwise, which in turn drives multiple scrapers 12. The scrapers 12 mix the concrete raw materials and clean the inner wall of the mixing tank 2 to prevent the raw materials from adhering to the inner wall. The forward servo motor 16 drives the forward drive wheel 14 to rotate, which in turn drives the forward driven wheel 13 via the forward belt 15. The forward driven wheel 13 drives the forward shaft 17 to rotate clockwise, which in turn drives the mixing shell 18 to rotate. Simultaneously, the mixing shell 18 rotates... The stirring servo motor 22 installed inside the mixing tank 8 starts, driving the active bevel gear 19 to rotate. The rotation of the active bevel gear 19 drives the two adjacent driven bevel gears 25 to rotate, and the rotation of the two driven bevel gears 25 drives the same driven bevel gear 25 to rotate. The rotation of the three driven bevel gears 25 of the active bevel gear 19 drives the corresponding stirring shaft 20 to rotate, and the rotation of multiple stirring shafts 20 drives the corresponding stirring blades 21 to rotate, thus stirring the concrete inside the mixing tank 2. This helps to improve the mixing effect of the raw materials. At the same time, the rotation of the mixing shell 18 drives the linkage shaft 23 to rotate, and the linkage shaft 23 drives the notched metal block 24 to rotate. When the notched metal block 24 rotates, the notch created allows the concrete to fall, preventing too much concrete from falling at the same time and causing blockage of the discharge port. After mixing is completed, the operator activates the electric control valve 3 through the control panel, allowing the concrete to fall into the collection bin 4 through the discharge port, completing the mixing.

[0047] The technological advancements achieved by this invention compared to existing technologies are: it can prevent concrete raw materials from adhering to the inner wall of the mixing tank 2, thereby affecting the mixing effect and the accuracy of the proportioning, increasing the practicality of the equipment; at the same time, it can better stir the concrete at the bottom of the mixing tank 2, making it more uniformly mixed.

[0048] The concrete quantitative proportioning device provided in this application has been described in detail above. Specific embodiments have been used to illustrate the principles and implementation methods of this application. The descriptions of these embodiments are merely for the purpose of helping to understand the method and core ideas of this application. It should be noted that those skilled in the art can make various improvements and modifications to this application without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this application.

Claims

1. A concrete quantitative proportioning device, characterized in that, It includes a proportioning support (1) for quantitative proportioning of concrete, a proportioning tank (2) is fixedly installed on one side of the proportioning support (1), a top cover (6) is fixedly installed on the top of the proportioning tank (2), a receiving chamber is opened inside the top cover (6), a transmission mechanism is provided on the inner side of the receiving chamber, and a mixing mechanism is provided at the bottom of the top cover (6). The mixing mechanism includes a forward shaft (17), and a stirring shell (18) is fixedly installed at the bottom end of the forward shaft (17). The stirring shell (18) is equipped with a stirring mechanism inside.

2. The concrete quantitative proportioning device according to claim 1, characterized in that: The bottom of the mixing tank (2) has two discharge ports, and an electrically controlled valve (3) is fixedly installed at the bottom of the mixing tank (2).

3. The concrete quantitative proportioning device according to claim 1, characterized in that: A collection bin (4) is slidably installed on one side of the proportioning bracket (1), and a feed hopper (5) is fixedly installed through the top of the top cover (6).

4. The concrete quantitative proportioning device according to claim 1, characterized in that: The transmission mechanism includes a reverse driven wheel (7), a reverse driving wheel (8), a reverse belt (9), a forward driven wheel (13), a forward driving wheel (14), and a forward belt (15). The reverse driven wheel (7) and the reverse driving wheel (8) are rotatably mounted on the bottom inner wall of the receiving chamber. The reverse driven wheel (7) and the reverse driving wheel (8) are fitted with the same reverse belt (9). The forward driven wheel (13) and the forward driving wheel (14) are rotatably mounted on the top inner wall of the receiving chamber. The forward driven wheel (13) and the forward driving wheel (14) are fitted with the same forward belt (15).

5. A concrete quantitative proportioning device according to claim 4, characterized in that: A forward servo motor (16) is fixedly installed on the bottom inner wall of the receiving chamber. The output shaft of the forward servo motor (16) is connected to the forward drive wheel (14). A reverse servo motor (10) is fixedly installed on the top inner wall of the receiving chamber. The output shaft of the reverse servo motor (10) is connected to the reverse drive wheel (8).

6. A concrete quantitative proportioning device according to claim 5, characterized in that: The mixing mechanism also includes a reverse shaft (11) and scrapers (12). The top end of the forward shaft (17) is fixedly installed at the bottom of the forward driven wheel (13). The bottom of the top cover (6) is rotatably installed with the reverse shaft (11). The reverse shaft (11) rotates through the top cover (6). The top end of the reverse shaft (11) is connected to the bottom of the reverse driven wheel (7). The forward shaft (17) rotates through the reverse shaft (11) and the reverse driven wheel (7). Multiple scrapers (12) are fixedly installed on the outside of the reverse shaft (11). One side of each of the multiple scrapers (12) is connected to the inner wall of the mixing tank (2).

7. A concrete quantitative proportioning device according to claim 6, characterized in that: The stirring mechanism includes a driving bevel gear (19) and three driven bevel gears (25). The driving bevel gear (19) is rotatably mounted on the left inner wall of the stirring shell (18). Driven bevel gears (25) are rotatably mounted on the front, rear and right inner walls of the stirring shell (18). The driving bevel gear (19) meshes with the three driven bevel gears (25) in sequence.

8. A concrete quantitative proportioning device according to claim 7, characterized in that: A stirring servo motor (22) is fixedly installed on the bottom inner wall of the stirring shell (18), and the output shaft of the stirring servo motor (22) is connected to the active bevel gear (19).

9. A concrete quantitative proportioning device according to claim 8, characterized in that: The stirring shell (18) is rotatably mounted with stirring shafts (20) on all four sides. One end of each of the four stirring shafts (20) is connected to a driving bevel gear (19) and three driven bevel gears (25), respectively. Stirring blades (21) are fixedly sleeved on each of the four stirring shafts (20).

10. A concrete quantitative proportioning device according to claim 9, characterized in that: A notched metal block (24) is rotatably installed at the bottom of the mixing tank (2), and a linkage shaft (23) is fixedly installed at the bottom of the stirring shell (18). The linkage shaft (23) rotatably passes through the bottom of the mixing tank (2), and the bottom end of the linkage shaft (23) is connected to the top of the notched metal block (24).

Citation Information

Patent Citations

  • Quantitative proportioning device for concrete

    CN221850695U