Novel efficient cement production foaming equipment
By incorporating a dust collection trough and a worm gear connection assembly into the cement foaming equipment, the problems of high installation and maintenance difficulty have been solved, achieving stable equipment operation and environmental cleanliness.
Patent Information
- Application Number
- CN202422586223.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-10-25
AI Technical Summary
The presence of numerous blowers in existing cement foaming equipment increases the difficulty of installation and may lead to more potential failure points during use, thus increasing maintenance complexity.
By setting up a dust collection trough and a suction pipe at the bend of the feed pipe and using a worm gear connection assembly, the installation and disassembly process of the mounting plate is simplified, ensuring dust collection effect and equipment stability.
It simplifies the installation and maintenance process of the equipment, reduces the failure rate, and improves the operational stability of the equipment and the cleanliness of the environment.
Smart Images

Figure CN223532722U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cement foaming technology, specifically a new type of high-efficiency cement foaming equipment. Background Technology
[0002] Foamed cement is a new type of lightweight thermal insulation material containing a large number of closed pores. It is produced by mechanically foaming a foaming agent through a foaming machine's foaming system, uniformly mixing the foam with cement slurry, and then using the pumping system of the foaming machine for on-site pouring or molding. After natural curing, it has advantages such as good environmental protection, high temperature resistance, and good sound insulation, and is widely used in the construction industry.
[0003] Chinese utility model patent application number 202321334596.X provides a new type of high-efficiency cement foaming equipment. It uses a single-set drive structure to drive the scraper and mixing rod to move synchronously, which not only achieves good mixing effect but also avoids cement adhering to the tank wall. The scraper can be switched through the setting of electromagnetic ring. When the drive motor drives the mixing rod to stir the cement mixture, the scraper will not rotate with it, thereby reducing resistance and drive motor load and improving drive motor service life. At the same time, a dust removal mechanism is set to collect and filter the dust generated by cement, preventing the airflow containing dust from being directly discharged into the air and affecting the environment and human health.
[0004] However, during the use of the above equipment, it was found that the fans installed at the bottom of the outer casing are evenly distributed. The large number of fans not only increases the difficulty of equipment installation, but may also lead to more failure points during use, increasing the difficulty of equipment maintenance. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a new type of high-efficiency cement foaming equipment, which solves the problems mentioned in the background technology, such as the increased installation difficulty of multiple fans, the potential for more failure points during use, and the increased maintenance difficulty of the equipment.
[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: A novel high-efficiency cement foaming production equipment includes a processing tank. The top of the processing tank is connected to a top cover by connecting bolts. A feed pipe is installed on the top cover. The feed pipe is curved. A liquid inlet pipe is connected to the top cover. An installation frame is installed on the outside of the curved part of the feed pipe. An installation plate is inserted into the installation frame. A dust collection trough is fixedly installed in the middle of the installation plate. A dust collection pipe is connected to the dust collection trough and is connected to an external dust collection device. The dust collection trough is connected to the inside of the feed pipe. The installation plate is connected to the installation frame through a connecting component.
[0007] Preferably, a handle is fixedly installed on the side of the mounting plate away from the connecting component, and a connecting hole is opened on the other side of the mounting plate, in which a limit rod is fixed.
[0008] Preferably, the connecting assembly includes a handle, and a worm gear is fixedly mounted on the bottom of the handle, the worm gear being rotatably disposed inside the mounting bracket.
[0009] Preferably, a worm wheel is provided on one side of the worm, the worm meshes with the worm wheel, the worm wheel is rotatably installed inside the mounting frame, and a connecting rod is fixedly installed on the worm wheel.
[0010] Preferably, the connecting rod is adapted to the connecting hole, and a limiting groove is formed on the connecting rod. The limiting groove is L-shaped, and the width of the limiting groove is the same as the diameter of the limiting rod.
[0011] This utility model provides a new and efficient cement foaming production equipment. It has the following beneficial effects:
[0012] (1) This utility model sets up an installation frame, and the installation plate is connected to the installation frame through a connecting component. The connection method is relatively simple. When the dust collection tank or the dust suction pipe needs to be cleaned and replaced, the installation plate can be removed from the installation frame for maintenance and treatment through simple operation.
[0013] (2) The present invention securely fixes the mounting plate to the mounting frame through the connecting components, preventing the mounting plate from shaking or shifting during equipment operation, and avoiding the instability of the mounting plate installation from affecting the dust collection effect.
[0014] This solves the problem that having more fans not only increases the difficulty of equipment installation, but also may lead to more failure points during use, thus increasing the difficulty of equipment maintenance. Attached Figure Description
[0015] Figure 1 This is a diagram showing the overall structure of the present utility model;
[0016] Figure 2 This utility model Figure 1 Internal structure diagram of the intermediate processing tank;
[0017] Figure 3 This utility model Figure 2 Structural diagram of the central dust collection trough;
[0018] Figure 4 This utility model Figure 3 Diagram illustrating the structure of the connecting components;
[0019] Figure 5 This utility model Figure 3A structural diagram showing one side of the mounting plate.
[0020] In the diagram, 1. Processing tank; 2. Top cover; 21. Feed pipe; 211. Mounting bracket; 22. Liquid inlet pipe; 3. Connecting bolt; 4. Dust collection tank; 5. Dust suction pipe; 6. Connecting assembly; 61. Rotary handle; 62. Worm gear; 63. Worm wheel; 64. Connecting rod; 65. Limiting groove; 7. Mounting plate; 71. Handle; 72. Connecting hole; 73. Limiting rod. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Example 1:
[0023] Please see Figures 1-5 A novel and efficient cement foaming production equipment includes a processing tank 1. The top of the processing tank 1 is connected to a top cover 2 by connecting bolts 3. A feed pipe 21 is installed on the top cover 2. The feed pipe 21 is curved. A liquid inlet pipe 22 is connected to the top cover 2. An installation frame 211 is installed on the outside of the curved part of the feed pipe 21. An installation plate 7 is inserted into the installation frame 211. A dust collection trough 4 is fixedly installed in the middle of the installation plate 7. A dust collection pipe 5 is connected to the dust collection trough 4 and is connected to an external dust collection device. The dust collection trough 4 is connected to the inside of the feed pipe 21. The installation plate 7 is connected to the installation frame 211 by a connecting component 6.
[0024] Specifically, by installing a dust collection trough 4 and a dust suction pipe 5 on the outside of the bend in the feed pipe 21, dust generated during material feeding can be collected in a timely manner, preventing dust from escaping into the surrounding environment and thus reducing environmental pollution and harm to the health of operators. The top cover 2 is connected to the processing tank 1 by connecting bolts 3, which facilitates disassembly and installation, and makes it convenient to maintain and clean the inside of the processing tank 1. The mounting plate 7 is installed by inserting it into the mounting frame 211, which also makes the installation and disassembly of the dust collection trough 4 convenient, and facilitates the cleaning and maintenance of the dust collection trough 4.
[0025] The dust collection trough 4 is directly connected to the inside of the feed pipe 21, enabling timely collection of dust generated during the feeding process. The suction pipe 5 is connected to an external dust collection device, ensuring effective dust collection. The operation of the external dust collection device effectively draws dust from the feed pipe 21 through the dust collection trough 4 into the suction pipe 5, where it is collected and processed, effectively reducing dust pollution.
[0026] Example 2:
[0027] To ensure the stability of mounting plate 7 within mounting bracket 211, please refer to [link / reference needed]. Figures 1-5 Based on embodiment 1, a handle 71 is fixedly installed on the side of the mounting plate 7 away from the connecting component 6, and a connecting hole 72 is opened on the other side of the mounting plate 7, in which a limit rod 73 is fixed.
[0028] The connecting assembly 6 includes a handle 61, and a worm gear 62 is fixedly installed at the bottom of the handle 61. The worm gear 62 is rotatably disposed inside the mounting bracket 211.
[0029] A worm wheel 63 is provided on one side of the worm 62. The worm 62 meshes with the worm wheel 63. The worm wheel 63 is rotatably installed inside the mounting bracket 211. A connecting rod 64 is fixedly installed on the worm wheel 63.
[0030] The connecting rod 64 is adapted to the connecting hole 72. A limiting groove 65 is provided on the connecting rod 64. The limiting groove 65 is L-shaped and the width of the limiting groove 65 is the same as the diameter of the limiting rod 73.
[0031] Specifically, when installing the mounting plate 7, insert the mounting plate 7 into the mounting bracket 211 so that the connecting rod 64 enters the connecting hole 72. At this time, the limiting rod 73 enters one end of the L-shaped limiting groove 65, and the operator rotates the handle 61, which drives the worm gear 62 to rotate. The worm gear 62 meshes with the worm wheel 63, causing the worm wheel 63 to rotate. The connecting rod 64 on the worm wheel 63 rotates along with the worm wheel 63. Simultaneously, because the limiting groove 65 on the connecting rod 64 is L-shaped, the limiting rod 73 gradually enters the other end of the limiting groove 65 as the connecting rod 64 rotates. Restricted by the L-shaped limiting groove 65, the limiting rod 73 is blocked by the connecting rod 64 after entering the limiting groove 65, preventing the mounting plate 7 from moving along the mounting bracket 211. This ensures the stability of the connection between the mounting plate 7 and the mounting bracket 211. The handle 71 provides a convenient gripping point for the operator when installing and removing the mounting plate 7. By gripping the handle 71, the operator can easily insert or remove the mounting plate 7 from the mounting bracket 211, improving the ease of operation.
[0032] The engagement of the limiting rod 73 and the L-shaped limiting groove 65 provides a stable fixed connection. The meshing connection between the worm gear 63 and the worm 62 is self-locking, preventing accidental rotation of the connecting rod 64 and thus preventing the mounting plate 7 from loosening or falling off during equipment operation. Even under vibration or external force, the connection remains stable. Simply rotating the handle 61 achieves a fixed connection between the mounting plate 7 and the mounting bracket 211, making operation simple and convenient. It eliminates the need for complex tools or cumbersome procedures, improving installation and disassembly efficiency while reducing the difficulty of installation and disassembly.
[0033] Working principle: When using the equipment, connect the suction pipe 5 to an external vacuum cleaner to ensure that the vacuum cleaner can operate normally and has sufficient suction power to handle the dust generated during the feeding process. Insert the mounting plate 7 into the mounting frame 211 so that the connecting rod 64 enters the connecting hole 72. The operator rotates the handle 61, which controls the worm gear 62 to drive the worm wheel 63 to rotate. The connecting rod 64 on the worm wheel 63 rotates together with the worm wheel 63, which in turn causes the limiting rod 73 in the connecting hole 72 to gradually rotate into one end of the limiting groove 65. When the limiting rod 73 is fully inserted into the limiting groove 65, it is restricted by the L-shaped limiting groove 65, preventing the mounting plate 7 from moving along the mounting frame 211, thereby ensuring the stability of the connection between the mounting plate 7 and the mounting frame 211.
[0034] When cement is added to the processing tank 1 through the feed pipe 21, some dust will inevitably be generated. The dust collection tank 4 is directly connected to the inside of the feed pipe 21. Under the suction of the dust collection equipment, this dust will enter the dust collection pipe 5 through the dust collection tank 4 to ensure the cleanliness of the production environment.
[0035] The top cover 2 is removed from the processing tank 1 by connecting bolt 3, which facilitates the maintenance and cleaning of the inside of the processing tank 1. By rotating the handle 61 in the opposite direction, the limiting rod 73 is disengaged from one end of the limiting groove 65. The operator can remove the mounting plate 7 from the mounting bracket 211 by holding the handle 71, which facilitates the cleaning and maintenance of the dust collection tank 4 or the suction pipe 5.
[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0037] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A novel high-efficiency cement foaming production equipment, comprising a processing tank (1), characterized in that: The top of the processing tank (1) is connected to the top cover (2) by connecting bolts (3). A feed pipe (21) is installed on the top cover (2). The feed pipe (21) is curved. A liquid inlet pipe (22) is connected to the top cover (2). An installation bracket (211) is installed on the outside of the curved part of the feed pipe (21). An installation plate (7) is inserted into the installation bracket (211). A dust collection trough (4) is fixedly installed in the middle of the installation plate (7). A dust suction pipe (5) is connected to the dust collection trough (4). The dust suction pipe (5) is connected to an external dust collection device. The dust collection trough (4) is connected to the inside of the feed pipe (21). The installation plate (7) is connected to the installation bracket (211) by a connecting component (6).
2. The novel high-efficiency cement foaming equipment according to claim 1, characterized in that: A handle (71) is fixedly installed on the side of the mounting plate (7) away from the connecting component (6), and a connecting hole (72) is provided on the other side of the mounting plate (7), in which a limit rod (73) is fixed.
3. The novel high-efficiency cement foaming equipment according to claim 1, characterized in that: The connecting assembly (6) includes a handle (61), and a worm gear (62) is fixedly installed at the bottom of the handle (61). The worm gear (62) is rotatably disposed inside the mounting bracket (211).
4. The novel high-efficiency cement foaming equipment according to claim 3, characterized in that: A worm wheel (63) is provided on one side of the worm (62), the worm (62) meshes with the worm wheel (63), the worm wheel (63) is rotatably installed inside the mounting bracket (211), and a connecting rod (64) is fixedly installed on the worm wheel (63).
5. The novel high-efficiency cement foaming equipment according to claim 4, characterized in that: The connecting rod (64) is adapted to the connecting hole (72). A limiting groove (65) is provided on the connecting rod (64). The limiting groove (65) is L-shaped and the width of the limiting groove (65) is the same as the diameter of the limiting rod (73).
Citation Information
Patent Citations
Novel efficient cement production foaming equipment
CN219882874U