Large vertical two-plate machine
By incorporating a booster cylinder and a clamping nut structure into a vertical two-platen injection molding machine, the problems of high worktable height and difficult maintenance are solved, achieving the lowest possible table height and improved equipment stability, thus ensuring the safety of mold closing.
Patent Information
- Application Number
- CN202422737781.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-11
AI Technical Summary
The existing vertical two-platen injection molding machine has a high worktable, which is inconvenient to operate and difficult to maintain. The space under the mold platen for the high-pressure hydraulic cylinder is limited, which affects the stability and safety of the equipment.
In the vertical two-platen machine, a booster cylinder is installed above each Green column, and a clamping nut and clamping cylinder structure is adopted. The booster cylinder is above the upper template to achieve synchronous pressure increase and high-pressure mold locking. Combined with the meshing design of the clamping nut and the Green column, the stable mold closing of the template is ensured.
The worktable has been minimized, making operation and maintenance easier, enhancing the stability and safety of the equipment, and preventing processing accidents caused by loose templates.
Smart Images

Figure CN223532861U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of vertical injection molding machines, specifically a large vertical two-platen injection molding machine. Background Technology
[0002] A vertical two-platen injection molding machine is a type of injection molding machine suitable for large products with inserts. It can be used in industries such as automotive, electronics, daily necessities, toys, and tools. In a typical vertical two-platen machine, one or more vertical injection clamping cylinders are located at the bottom of the work platform. For large machines, this makes the worktable very high, inconvenient for operators. Existing vertical two-platen machines on the market have shortened the stroke of the booster cylinder, while the high-pressure cylinder remains stationary during the long-stroke mold opening and closing action. This lowers the worktable. This structure also has a mold plate on both the top and bottom sides of the booster cylinder, making it, strictly speaking, a three-platen type like a conventional injection molding machine. Another type of vertical two-platen machine has multiple clamping high-pressure cylinders installed at the bottom of the gateposts. This structure, with the booster cylinders below the mold plate, has limited space, hindering subsequent maintenance. Furthermore, the gateposts are not fixed at either end, a significant drawback for a vertical injection molding machine, and the worktable is not minimized.
[0003] Vertical injection molding clamping cylinders consist of one or more located at the bottom of the work platform. For large machines, this makes the worktable very high, which is inconvenient for operators. Clamping high-pressure cylinders consist of multiple cylinders installed at the bottom of the gateposts. This structure, with the pressure cylinders located below the mold plate, has limited space, which is not conducive to subsequent maintenance. Furthermore, the gateposts are not fixed at both ends, which is a major drawback for vertical injection molding machines. Therefore, a large vertical two-platen injection molding machine is proposed to address the above problems. Utility Model Content
[0004] To overcome the shortcomings of existing technologies, this utility model proposes a large-scale vertical two-plate machine.
[0005] The technical solution adopted by this utility model to solve its technical problem is: a large vertical two-plate machine, including a vertical two-plate machine, a lower template is provided at the lower part of the frame of the vertical two-plate machine, a green column is inserted into the hole slot of the lower template, the lower template and the green column are fixed by a fixing nut, an upper template is inserted into the column body of the green column, a long-stroke fast cylinder is provided on the side of the upper template and the lower template, a pressure cylinder is provided at the upper part of the green column, a clamping nut is provided at the upper end of the pressure cylinder, a clamping cylinder is provided on the side of the clamping nut, and a ejector cylinder is provided in the middle of the lower template, the ejector cylinder is fixedly connected to the frame of the vertical two-plate machine;
[0006] Preferably, the clamping cylinder further includes a clamping cylinder fixing plate, the middle part of which is fixedly connected to the frame of the clamping cylinder, and the end of which is fixedly connected to the end of the clamping nut.
[0007] Preferably, the clamping nut includes: a clamping box guide block and a clamping nut connecting rod. The block of the clamping box guide block is rotatably connected to the rod of the clamping nut. One end of the clamping nut connecting rod is fixedly connected to the side of the clamping nut, and the other end of the clamping nut connecting rod is fixedly connected to the end of the clamping cylinder fixing plate.
[0008] Preferably, the booster cylinder includes: a booster cylinder spindle, a booster cylinder lower cover, a booster cylinder sleeve, and a booster cylinder piston. The booster cylinder spindle is movably connected to the column of the Green Column. The outer wall of the booster cylinder spindle is sleeved with the booster cylinder lower cover. The upper part of the booster cylinder lower cover is fixedly connected to the lower part of the booster cylinder sleeve. The inner wall of the booster cylinder sleeve is sleeved with the booster cylinder piston.
[0009] Preferably, the lower template is connected to four Green Columns;
[0010] Preferably, the upper and lower templates are provided with two sets of fast cylinders on their sides.
[0011] The advantages of this utility model are:
[0012] 1. This utility model has a booster cylinder installed above each Green column, so that the four booster cylinders can simultaneously increase pressure during the mold closing process of the upper and lower mold plates, maintaining pressure stability. The booster cylinders are located above the upper mold plate, which not only facilitates subsequent maintenance, but also achieves the lowest possible worktable height.
[0013] 2. This utility model, through the structural design of the clamping nut and clamping cylinder, allows the annular groove of the clamping nut to mesh with the annular groove of the Green Pillar. The engagement of the two can withstand high pressure, achieving high-pressure mold locking. This prevents the upper and lower mold plates from becoming loose and developing gaps during the mold closing process due to the pressure brought by the booster cylinder, which could lead to accidents during the mold closing process of the upper and lower mold plates. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1This is a three-dimensional structural diagram of the present invention;
[0016] Figure 2 This is a partial three-dimensional structural diagram of the front side of this utility model;
[0017] Figure 3 for Figure 2 A magnified structural diagram of part A;
[0018] Figure 4 This is a partial three-dimensional structural schematic diagram of the present invention;
[0019] Figure 5 This is a three-dimensional structural diagram of the clamping cylinder and clamping nut connecting rod of this utility model.
[0020] In the picture:
[0021] 1. Green column; 2. Clamping cylinder; 21. Clamping cylinder fixing plate; 3. Clamping nut; 31. Clamping box guide block; 32. Clamping nut connecting rod; 4. Pressure boosting cylinder; 41. Pressure boosting cylinder oil core shaft; 42. Pressure boosting cylinder lower cover; 43. Pressure boosting cylinder sleeve; 44. Pressure boosting cylinder piston; 5. Upper template; 6. Lower template; 7. Fixing nut; 8. Ejector cylinder; 9. Quick cylinder; 10. Vertical two-plate machine. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0023] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.
[0024] This application discloses a large vertical two-plate machine, including a vertical two-plate machine 10. The lower part of the frame of the vertical two-plate machine 10 is provided with a lower template 6. A green column 1 is inserted into the slot of the lower template 6. The lower template 6 and the green column 1 are fixed by a fixing nut 7. An upper template 5 is inserted into the column body of the green column 1. Long-stroke fast cylinders 9 are provided on the sides of the upper template 5 and the lower template 6. A pressure boosting cylinder 4 is provided on the upper part of the green column 1. A clamping nut 3 is provided on the upper end of the pressure boosting cylinder 4. A clamping cylinder 2 is provided on the side of the clamping nut 3. A ejector cylinder 8 is provided in the middle of the lower template 6. The ejector cylinder 8 is fixedly connected to the frame of the vertical two-plate machine 10.
[0025] The clamping cylinder 2 also includes a clamping cylinder fixing plate 21, the middle part of which is fixedly connected to the frame of the clamping cylinder 2, and the end of which is fixedly connected to the end of the clamping nut 3.
[0026] The clamping nut 3 includes: a clamping box guide block 31 and a clamping nut connecting rod 32. The block of the clamping box guide block 31 is rotatably connected to the rod of the clamping nut 3. One end of the clamping nut connecting rod 32 is fixedly connected to the side of the clamping nut 3, and the other end of the clamping nut connecting rod 32 is fixedly connected to the end of the clamping cylinder fixing plate 21.
[0027] The booster cylinder 4 includes: a booster cylinder spindle 41, a booster cylinder lower cover 42, a booster cylinder sleeve 43, and a booster cylinder piston 44. The booster cylinder spindle 41 is movably connected to the column of the Green Column 1. The outer wall of the booster cylinder spindle 41 is sleeved with the booster cylinder lower cover 42. The upper part of the booster cylinder lower cover 42 is fixedly connected to the lower part of the booster cylinder sleeve 43. The inner wall of the booster cylinder sleeve 43 is sleeved with the booster cylinder piston 44.
[0028] The lower template 6 is connected to four Green Columns 1.
[0029] Two sets of rapid cylinders 9 are provided on the sides of the upper template 5 and the lower template 6.
[0030] Working principle: When using the vertical two-platen press 10, during mold opening, the clamping nut 3 is opened by the clamping cylinder 2. The rapid cylinder 9 pushes the upper mold plate 5 upward, and the pressure boosting cylinder 4 is driven to move synchronously. The rapid cylinder 9 can accelerate the action speed. During mold closing, the clamping cylinder 2 controls the clamping nut 3 to open again, causing the rapid cylinder 9 to drive the upper mold plate 5 downward. After the upper mold plate 5 and lower mold plate 6 are fully engaged, the mold is closed, the clamping nut 3 closes, and the pressure boosting cylinder 4 is activated. When the hydraulic cylinder 4 is pressurized by oil intake, the annular groove of the clamping nut 3 engages with the annular groove of the Green column 1. The engagement of the two can withstand high pressure, achieving high-pressure mold locking. This prevents the upper mold plate 5 and lower mold plate 6 from becoming loose and having gaps during the mold closing process due to the pressure brought by the hydraulic cylinder 4, which could lead to accidents during the mold closing process. Four sets of fast cylinders 9 can be installed on the sides of the upper mold plate 5 and lower mold plate 6 to accommodate equipment with large tonnage.
[0031] Each Green Column 1 is equipped with a booster cylinder 4 above it, so that the four booster cylinders 4 can simultaneously increase pressure during the mold closing process of the upper mold plate 5 and the lower mold plate 6, so as to maintain pressure stability. The booster cylinder 4 is located above the upper mold plate 5, which not only facilitates subsequent maintenance, but also achieves the lowest possible worktable height.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A large vertical two-platen machine, comprising a vertical two-platen machine (10), characterized in that: The lower part of the frame of the vertical two-plate machine (10) is provided with a lower template (6). The slots of the lower template (6) are connected to the Green column (1). The lower template (6) and the Green column (1) are fixed by a fixing nut (7). The column body of the Green column (1) is connected to an upper template (5). The sides of the upper template (5) and the lower template (6) are provided with long-stroke fast cylinders (9). The upper part of the Green column (1) is provided with a booster cylinder (4). The upper end of the booster cylinder (4) is provided with a clamping nut (3). The side of the clamping nut (3) is provided with a clamping cylinder (2). The middle part of the lower template (6) is provided with a ejector cylinder (8). The ejector cylinder (8) is fixedly connected to the frame of the vertical two-plate machine (10).
2. A large vertical two-platen machine according to claim 1, characterized in that: The clamping cylinder (2) also includes a clamping cylinder fixing plate (21), the middle part of which is fixedly connected to the frame of the clamping cylinder (2), and the end of which is fixedly connected to the end of the clamping nut (3).
3. A large vertical two-platen machine according to claim 2, characterized in that: The clamping nut (3) includes: a clamping box guide block (31) and a clamping nut connecting rod (32). The block of the clamping box guide block (31) is rotatably connected to the rod of the clamping nut (3). One end of the clamping nut connecting rod (32) is fixedly connected to the side of the clamping nut (3), and the other end of the clamping nut connecting rod (32) is fixedly connected to the end of the clamping cylinder fixing plate (21).
4. A large vertical two-platen machine according to claim 1, characterized in that: The booster cylinder (4) includes: a booster cylinder spindle (41), a booster cylinder lower cover (42), a booster cylinder sleeve (43), and a booster cylinder piston (44). The booster cylinder spindle (41) is movably connected to the column of the Green column (1). The outer wall of the booster cylinder spindle (41) is sleeved with the booster cylinder lower cover (42). The upper part of the booster cylinder lower cover (42) is fixedly connected to the lower part of the booster cylinder sleeve (43). The inner wall of the booster cylinder sleeve (43) is sleeved with the booster cylinder piston (44).
5. A large vertical two-platen machine according to claim 1, characterized in that: The lower template (6) is connected to four Green columns (1).
6. A large vertical two-platen machine according to claim 1, characterized in that: Two sets of rapid cylinders (9) are provided on the sides of the upper template (5) and the lower template (6).