Ultrasonic anilox roller cleaning device

Abstract

The utility model discloses an ultrasonic anilox roller cleaning device, which belongs to the technical field of ultrasonic cleaning devices, and comprises a cleaning box, a control panel arranged on the outer wall of the front surface of the cleaning box, a generating mechanism arranged at the bottom in the cleaning box, a cleaning tank arranged at the top in the cleaning box, and baffles arranged at two ends of the cleaning tank in the length direction, the outer side of the baffle is provided with a first driving mechanism, the outer wall of the baffle is fixedly connected with a push plate, and the outer side of the push plate is provided with a second driving mechanism. According to the ultrasonic anilox roller cleaning device, the temperature of cleaning liquid, the rotating speed of the anilox roller and the length of cleaning operation can be adjusted, so that the cleaning effect and the applicability of equipment are remarkably improved, and diversified cleaning requirements are met.

Description

Technical Field

[0001] This utility model relates to the field of ultrasonic cleaning device technology, and in particular to an ultrasonic anilox roller cleaning device. Background Technology

[0002] Anilox rollers are widely used in the printing industry, and their surface "inking holes" are responsible for transferring ink to the printing plate. To prevent the ink from curing and clogging these tiny holes, regular cleaning of the anilox roller is essential.

[0003] Ultrasonic cleaning technology, as an advanced cleaning technique, converts ultrasonic electrical signals into high-frequency mechanical vibrations via a transducer, which are then transmitted to the cleaning fluid. This causes contaminants such as ink to detach from the surface of the anilox roller immersed in the cleaning fluid, thus achieving the purpose of cleaning the anilox roller. To ensure that different parts of the anilox roller are fully in contact with the cleaning fluid, a cleaning tank and a drive device are required to rotate the anilox roller. However, current ultrasonic cleaning devices for anilox rollers cannot adjust the rotation speed of the anilox roller, which limits the cleaning efficiency. Secondly, the length of the cleaning tank is fixed, making it difficult to accommodate anilox rollers of different lengths. Finally, the cleaning effect is poor for some stubborn stains. Utility Model Content

[0004] The purpose of this invention is to provide an ultrasonic anilox roller cleaning device, in which the cleaning fluid temperature, anilox roller speed, and cleaning operation length are all adjustable, thereby significantly improving the cleaning effect and the applicability of the equipment, and meeting diverse cleaning needs.

[0005] To achieve the above objectives, this utility model provides an ultrasonic anilox roller cleaning device, including a cleaning box, a control panel on the outer wall of the front of the cleaning box, a generating mechanism at the bottom of the cleaning box, a cleaning trough at the top of the cleaning box, baffles at both ends of the cleaning trough along its length, a first driving mechanism on the outer side of the baffles, a push plate fixedly connected to the outer wall of the baffles, and a second driving mechanism on the outer side of the push plate.

[0006] Preferably, the generating mechanism includes an ultrasonic generator and an electric heater installed at the bottom of the cleaning tank, and also includes a temperature sensor. The probe of the temperature sensor is located inside the cleaning tank, and the temperature sensor, electric heater, and ultrasonic generator are all electrically connected to the control panel.

[0007] Preferably, the first drive mechanism includes a first motor, a support plate is fixedly provided at the bottom of the first motor, the first motor is fixedly connected to a rotating shaft, a gear is fixedly sleeved on the rotating shaft, a wheel is provided on one side of the gear, and both the gear and the wheel are fixedly connected to a baffle.

[0008] Preferably, the second drive mechanism includes a second motor, which is fixedly connected to an electric push rod, and the electric push rod is fixedly connected to a push plate.

[0009] Preferably, both the first motor and the second motor are electrically connected to the control panel.

[0010] Preferably, at least one set of first drive mechanisms is arranged in parallel.

[0011] Preferably, the cleaning tank is provided with a lid, which is hinged to the cleaning tank via a hinge.

[0012] Preferably, a discharge pipe is provided through the back of the cleaning tank, and a valve is provided on the discharge pipe.

[0013] Therefore, the present invention adopts the above-mentioned ultrasonic anilox roller cleaning device, in which the cleaning fluid temperature, anilox roller speed and cleaning operation length can be adjusted, thereby significantly improving the cleaning effect and the applicability of the equipment, and meeting diverse cleaning needs.

[0014] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of an embodiment of an ultrasonic anilox roller cleaning device of this utility model;

[0016] Figure 2 This is a schematic diagram of the cleaning box structure of an embodiment of the ultrasonic anilox roller cleaning device of this utility model;

[0017] Figure 3 This is a top view of the first and second drive mechanisms of an embodiment of an ultrasonic anilox roller cleaning device of this utility model.

[0018] Figure 4 This is a cross-sectional view (AA) of an embodiment of an ultrasonic anilox roller cleaning device according to this utility model.

[0019] Figure Labels

[0020] 1. Cover; 2. Cleaning tank; 21. Cleaning trough; 22. Baffle; 3. First drive mechanism; 31. First motor; 32. Rotating shaft; 33. Gear; 34. Rotating wheel; 4. Second drive mechanism; 41. Second motor; 42. Electric push rod; 43. Push plate; 5. Control panel; 6. Discharge pipe; 61. Valve; 7. Ultrasonic generator; 8. Electric heater; 9. Temperature sensor; 10. Anilox roller. Detailed Implementation

[0021] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.

[0022] Unless otherwise defined, the technical or scientific terms used in this utility model shall have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0023] Example

[0024] like Figures 1 to 4 As shown, this utility model provides an ultrasonic anilox roller cleaning device. The control panel 5, ultrasonic generator 7, electric heater 8, first motor 31, second motor 41, and electric push rod 42 are commercially available products, and their principles and connection methods are existing technologies well known to those skilled in the art. The cleaning device includes a cleaning tank 2, a generating mechanism, a first drive mechanism 3, and a second drive mechanism 4. The control panel 5 is located on the outer wall of the front of the cleaning tank 2, used to control the start or stop of the generating mechanism, the first drive mechanism 3, and the second drive mechanism 4. The generating mechanism is used to generate ultrasonic waves and heat the cleaning fluid. The first drive mechanism 3 is used to drive the outer surface of the anilox roller 10 to rotate below the surface of the cleaning fluid. The second drive mechanism 4 is used to adjust the cleaning operation position to ensure that it can adapt to anilox rollers 10 of different lengths.

[0025] The cleaning tank 2 has a cleaning trough 21 at the top, and baffles 22 at both ends along the length of the cleaning trough 21. The baffles 22 provide support for the first drive mechanism 3 and the anilox roller 10 on their outer sides. The outer wall of the baffle 22 is fixedly connected to the push plate 43. The push plate 43 has a second drive mechanism 4 on its outer side. The second drive mechanism 4 is used to adjust the position of the baffle 22, thereby limiting the length of the cleaning operation to accommodate different models of anilox roller 10.

[0026] The first drive mechanism 3 includes a first motor 31, with a support plate fixedly mounted on its bottom end. The first motor 31 is fixedly connected to a rotating shaft 32, and a gear 33 is fixedly mounted on the rotating shaft 32. The gear 33 has a rough surface, and a rotating wheel 34 with a smooth surface is mounted on one side of the gear 33. Both the gear 33 and the rotating wheel 34 are fixedly connected to a baffle 22. The anilox roller 10 is placed above the gear 33 and the rotating wheel 34. The first motor 31 drives the gear 33 to rotate, and the friction between the gear 33 and the anilox roller 10 drives the anilox roller 10 to rotate. The rotating wheel 34 provides support and limits for the anilox roller 10, preventing it from falling or tilting during rotation. At least one set of the first drive mechanisms 3 is arranged in parallel to improve cleaning efficiency.

[0027] The second drive mechanism 4 includes a second motor 41, which is fixedly connected to an electric push rod 42, and the electric push rod 42 is fixedly connected to a push plate 43. The second motor 41 drives the electric push rod 42 to extend and retract, thereby moving the push plate 43 forward or backward, thus placing the baffle 22 in different positions and realizing adjustable cleaning length.

[0028] Both the first motor 31 and the second motor 41 are electrically connected to the control panel 5. The control panel 5 controls the rotational speeds of the first motor 31 and the second motor 41, thereby controlling the rotational speed of the anilox roller 10 and the forward speed of the baffle 22. The position of the baffle 22 is determined through data analysis. After each cleaning operation, the second motor 41 controls the baffle 22 to return to its original position.

[0029] The bottom of the cleaning tank 2 is equipped with a generating mechanism, which includes an ultrasonic generator 7 and an electric heater 8 installed at the bottom of the cleaning tank 21. The ultrasonic generator 7 provides ultrasonic energy, causing a large number of cavitation bubbles to be generated in the cleaning fluid. When these bubbles burst, they generate a strong impact force, effectively bombarding the ink and dirt on the surface of the anilox roller 10, thereby achieving a highly efficient cleaning effect. The electric heater 8 heats the cleaning fluid to the required temperature, optimizing the cleaning effect. Especially when dealing with different types of ink and stubborn stains, temperature adjustment helps to improve cleaning efficiency. The generating mechanism also includes a temperature sensor 9. The probe of the temperature sensor 9 is located inside the cleaning tank 21, which monitors the temperature of the cleaning fluid in real time and feeds the data back to the control panel 5 to ensure that the temperature of the cleaning fluid is always kept within the set range. The temperature sensor 9, the electric heater 8, and the ultrasonic generator 7 are all electrically connected to the control panel 5. Users can set and monitor various parameters, such as cleaning fluid temperature and ultrasonic power, through the control panel 5 to achieve intelligent operation and management.

[0030] The cleaning tank 2 is equipped with a lid 1, which is hinged to the cleaning tank 2. This lid 1 can seal the cleaning tank 2 during the cleaning process to prevent the cleaning fluid from splashing and to help maintain a stable cleaning environment. A drain pipe 6 runs through the back of the cleaning tank 2, and a valve 61 is installed on the drain pipe 6 for easy management of the discharge of the cleaning fluid after cleaning.

[0031] Working principle: Based on the length of the anilox roller 10, the control panel 5 sends a signal to the second motor 41, driving the electric push rod 42 to adjust the push plate 43 and the baffle 22 to the appropriate position. Then, the electric heater 8 is activated to heat the cleaning solution to the set temperature. The anilox roller 10 is placed on the gear 33 and the rotating wheel 34, the cover 1 is closed, and the first motor 31 and the ultrasonic generator 7 are activated. The first motor 31 drives the gear 33 to rotate, causing the anilox roller 10 to rotate, ensuring that the outer surface of the anilox roller 10 is in contact with the cleaning solution below the surface during rotation. After cleaning, the cover 1 is opened, the clean anilox roller 10 is removed, the valve 61 is opened to drain the wastewater, and finally, the second motor 41 is activated to return the baffle 22 to its original position.

[0032] Therefore, the present invention adopts the above-mentioned ultrasonic anilox roller cleaning device, in which the cleaning fluid temperature, anilox roller speed and cleaning operation length can be adjusted, thereby significantly improving the cleaning effect and the applicability of the equipment, and meeting diverse cleaning needs.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the technical solution of this utility model, and these modifications or equivalent substitutions cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of this utility model.

Claims

1. An ultrasonic anilox roller cleaning device, characterized in that: It includes a cleaning tank, a control panel on the outer wall of the front of the cleaning tank, a generating mechanism at the bottom of the cleaning tank, a cleaning trough at the top of the cleaning tank, baffles at both ends along the length of the cleaning trough, a first driving mechanism on the outside of the baffles, a push plate fixedly connected to the outer wall of the baffles, and a second driving mechanism on the outside of the push plate.

2. The ultrasonic anilox roller cleaning device according to claim 1, characterized in that: The generating mechanism includes an ultrasonic generator and an electric heater installed at the bottom of the cleaning tank, as well as a temperature sensor. The probe of the temperature sensor is located inside the cleaning tank. The temperature sensor, electric heater, and ultrasonic generator are all electrically connected to the control panel.

3. The ultrasonic anilox roller cleaning device according to claim 1, characterized in that: The first drive mechanism includes a first motor, a support plate fixedly mounted on the bottom of the first motor, the first motor being fixedly connected to a rotating shaft, a gear being fixedly mounted on the rotating shaft, a wheel being mounted on one side of the gear, and both the gear and the wheel being fixedly connected to a baffle.

4. The ultrasonic anilox roller cleaning device according to claim 3, characterized in that: The second drive mechanism includes a second motor, which is fixedly connected to an electric push rod, and the electric push rod is fixedly connected to a push plate.

5. The ultrasonic anilox roller cleaning device according to claim 4, characterized in that: Both the first and second motors are electrically connected to the control panel.

6. The ultrasonic anilox roller cleaning device according to claim 1, characterized in that: At least one set of first drive mechanisms is arranged in parallel.

7. The ultrasonic anilox roller cleaning device according to claim 1, characterized in that: A drain pipe is installed through the back of the cleaning tank, and a valve is installed on the drain pipe.

8. The ultrasonic anilox roller cleaning device according to claim 1, characterized in that: The cleaning tank is equipped with a lid, which is hinged to the cleaning tank.

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