Tray with anti-deformation insert structure

Abstract

The tray with the anti-deformation insert structure comprises a plastic uptake tray and a foam cover pad, limiting structures are arranged on the plastic uptake tray and the foam cover pad, each limiting structure comprises a plurality of first grooves, a plurality of second grooves and a plurality of metal inserts, the first grooves are formed in the plastic uptake tray, and the second grooves are formed in the foam cover pad. The first grooves are recessed downwards to form first protrusions on the back face of the blister tray, the second grooves are formed in the foam cover pad, the number and the positions of the second grooves correspond to those of the first protrusions in a one-to-one mode, and the metal inserts are embedded in the second grooves. During stacking, parts to be transferred are placed on the blister tray, and the upper ends of the parts to be transferred are covered with the foam cover pad. The plastic uptake trays, the to-be-circulated component and the foam cover pads form one layer, all the layers are sequentially stacked upwards, the first protrusions of the upper-layer plastic uptake trays are embedded into the second grooves of the lower-layer foam cover pads, the metal inserts form support in the second grooves, and when the plastic uptake trays are extruded, the first protrusions and the second grooves are protected due to the existence of the metal inserts, so that the plastic uptake trays and the to-be-circulated component are prevented from being damaged. And deformation and damage of the two are avoided.

Description

Technical Field

[0001] This utility model relates to the field of transfer equipment technology, and in particular to a tray with an anti-deformation insert structure. Background Technology

[0002] Air conditioner compressor components require protection during distribution using transfer equipment. This equipment mainly consists of trays, blister packs, and covers. To ensure positioning and limiting during stacking, the blister packs and covers use a convex-concave structure for positioning. However, existing covers are mostly made of EPP or EPS foam materials. After the blister packs and covers are stacked, the limiting structure is prone to deformation and damage during transportation due to combined stress, thus failing to provide adequate protection for the product. Utility Model Content

[0003] The technical problem to be solved by this utility model is: in order to overcome the shortcomings of the prior art, this utility model provides a tray with an anti-deformation insert structure.

[0004] The technical solution adopted by this utility model to solve its technical problem is: a tray with an anti-deformation insert structure, including a blister tray and a foam cover. The blister tray and the foam cover are provided with a limiting structure, which includes a first groove, a second groove and a metal insert. The first groove is provided in multiple places on the blister tray, and the first groove is recessed downward on the back of the blister tray to form a first protrusion. The second groove is provided on the foam cover, and its number and position correspond one-to-one with the first protrusion. The metal insert is embedded in the second groove. When stacking, the component to be transferred is placed on the blister tray, and its upper end is covered by the foam cover. The blister tray, the component to be transferred and the foam cover form a layer. Each layer is stacked upward in sequence. The first protrusion of the upper blister tray is embedded in the second groove of the lower foam cover. The metal insert forms a support in the second groove. When subjected to extrusion pressure, the presence of the metal insert protects both the first protrusion and the second groove, preventing deformation and damage to both.

[0005] Furthermore, the metal insert includes an insert that matches the shape of the second groove. The upper end of the insert forms a third groove. A protective part is integrally connected to the groove around the insert. The protective part is arranged circumferentially along the third groove. The protective part extends outward and bends to form a fixing part. When the metal insert is embedded in the second groove, the insert fits into the second groove, the protective part fits into the foam cover around the second groove, and the fixing part is inserted into the interior of the foam cover. The fixing of the metal insert is achieved by the restriction of the fixing part by the foam cover.

[0006] Furthermore, in order to achieve the positioning of the parts to be transferred, the blister tray is provided with several lower positioning grooves that match the parts to be transferred, and multiple limiting posts are provided around the lower positioning grooves.

[0007] Furthermore, in order to achieve the positioning of the component to be transferred, the bottom surface of the foam cover is provided with several upper positioning grooves, which correspond one-to-one with the lower positioning grooves, and are used to position and protect a component to be transferred.

[0008] Preferably, the foam cover is made of EPP or ESP material.

[0009] Furthermore, it also includes a tray supported on the bottom of a blister pack, the tray having horizontal and vertical forklift access channels for forklift insertion.

[0010] The beneficial effects of this utility model are: the pallet with anti-deformation insert structure provided by this utility model adds metal inserts to the limiting structure of EPP or EPS foam cover, increases structural strength, and reduces deformation and damage at the limiting structure caused by stress during transportation. Attached Figure Description

[0011] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0012] Figure 1 This is a schematic diagram of the structure of the tray with anti-deformation insert structure of this utility model.

[0013] Figure 2 This is a structural diagram of the blister tray (front view).

[0014] Figure 3 This is a structural diagram of the blister tray (back side).

[0015] Figure 4 This is a structural diagram of the foam cover (front view).

[0016] Figure 5 yes Figure 4 A magnified structural diagram of point A in the middle.

[0017] Figure 6 This is a structural diagram of the foam cover (back side).

[0018] Figure 7 This is a schematic diagram of the structure of a metal insert.

[0019] Figure 8 This is a schematic diagram of the structure of a metal insert.

[0020] Figure 9 This is a structural diagram of a pallet.

[0021] Figure 10 This is a schematic diagram of the stacked structure.

[0022] In the diagram: 1. Pallet, 11. Forklift channel, 2. Blister tray, 21. First groove, 22. Limiting post, 23. Lower positioning groove, 24. First protrusion, 3. Foam cover, 31. Second groove, 32. Upper positioning groove, 4. Metal insert, 41. Insert, 42. Third groove, 43. Protective part, 44. Fixing part, 5. Component to be transferred. Detailed Implementation

[0023] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention. Therefore, they only show the components, orientations, and references (e.g., up, down, left, right, etc.) relevant to the present invention and are intended only to aid in the description of the features in the drawings. Therefore, the following specific embodiments are not intended to be restrictive, and the scope of the claimed subject matter is defined solely by the appended claims and their equivalents.

[0024] like Figures 1-10 As shown, the present invention provides a pallet with an anti-deformation insert structure, including a blister tray 2 and a foam cover 3. In a preferred embodiment, it also includes a pallet 1 for easy forklift loading and unloading, such as... Figure 9 As shown, the pallet 1 is supported on the bottom of the blister tray 2. The pallet 1 has horizontal and vertical forklift access channels 11 for forklift insertion. Figures 2-6 As shown, the blister pack 2 and foam cover 3 are provided with a limiting structure, which includes a first groove 21, a second groove 31, and a metal insert 4. Multiple first grooves 21 are provided on the blister pack 2, and the first grooves 21 are recessed downwards on the back of the blister pack 2 to form a first protrusion 24. The second grooves 31 are provided on the foam cover 3, and their number and position correspond one-to-one with the first protrusion 24. The metal insert 4 is embedded in the second groove 31. To achieve the positioning of the component 5 to be transferred, the blister pack 2 is provided with several lower positioning grooves 23 that match the component 5 to be transferred, and multiple limiting posts 22 are provided around the lower positioning grooves 23. The bottom surface of the foam cover 3 is provided with several upper positioning grooves 32, which correspond one-to-one with the lower positioning grooves 23, for positioning and protecting one component 5 to be transferred. Preferably, the foam cover 3 is made of EPP or ESP material.

[0025] like Figure 7 and Figure 8As shown, the metal insert 4 includes an insert 41 that matches the shape of the second groove 31. The upper end of the insert 41 forms a third groove 42. A protective part 43 integrally connected to the groove of the insert 41 is provided around it. The protective part 43 is arranged circumferentially along the third groove 42. The protective part 43 extends outward and bends to form a fixing part 44. When the metal insert 4 is inserted into the second groove 31, the insert 41 fits against the second groove 31, the protective part 43 fits against the foam cover 3 around the second groove 31, and the fixing part 44 is inserted into the interior of the foam cover 3. The fixing of the metal insert 4 is achieved by the restriction of the fixing part 44 by the foam cover 3.

[0026] like Figure 1 and Figure 10 As shown, during stacking, the component to be transferred 5 is placed on the blister tray 2, and its upper end is covered by the foam cover 3. The blister tray 2, the component to be transferred 5, and the foam cover 3 form a layer, and each layer is stacked upwards in sequence. The first protrusion 24 of the upper blister tray 2 is embedded in the second groove 31 of the lower foam cover 3. The metal insert 4 forms a support in the second groove 31. When subjected to compressive force, the presence of the metal insert 4 protects both the first protrusion 24 and the second groove 31, preventing deformation and damage to both. Figure 10 The red dashed line in the middle represents the embedded motion trajectory.

[0027] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the scope of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A tray with an anti-deformation insert structure, characterized in that: The device includes a blister pack and a foam cover. Both the blister pack and the foam cover have a limiting structure, which includes a first groove, a second groove, and a metal insert. Multiple first grooves are provided on the blister pack, with each groove recessed downwards to form a first protrusion on the back of the blister pack. The second grooves are provided on the foam cover, and their number and position correspond one-to-one with the first protrusions. The metal insert is embedded in the second groove. During stacking, the component to be transferred is placed on the blister pack, with its upper end covered by the foam cover. The blister pack, the component to be transferred, and the foam cover form a layer, which is stacked upwards sequentially. The first protrusion of the upper blister pack is embedded in the second groove of the lower foam cover, and the metal insert provides support within the second groove.

2. The tray with anti-deformation insert structure as described in claim 1, characterized in that: The metal insert includes an insert that matches the shape of the second groove. The upper end of the insert forms a third groove. The groove of the insert is provided with a protective part that is integrally connected to it. The protective part is arranged circumferentially along the third groove. The protective part extends outward and bends to form a fixing part. When the metal insert is embedded in the second groove, the insert fits into the second groove, the protective part fits into the foam cover around the second groove, and the fixing part is inserted into the interior of the foam cover.

3. The tray with anti-deformation insert structure as described in claim 1, characterized in that: The blister tray is provided with several lower positioning grooves that match the parts to be transferred, and multiple limiting posts are provided around the lower positioning grooves.

4. The tray with anti-deformation insert structure as described in claim 3, characterized in that: The bottom surface of the foam cover is provided with several upper positioning grooves, and the upper positioning grooves correspond one-to-one with the lower positioning grooves.

5. The tray with anti-deformation insert structure as described in claim 1, characterized in that: The foam cover is made of EPP or ESP material.

6. The tray with anti-deformation insert structure as described in any one of claims 1-5, characterized in that: It also includes a tray supported on the bottom of a blister pack, which has horizontal and vertical forklift access channels for forklift insertion.

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