Automatic disc separation static electricity removing machine

By designing an automatic tray-separating and static-eliminating machine, the problem of insufficient automation in tray transfer and static-eliminating operations was solved, achieving efficient tray transfer and static-eliminating operations and improving work efficiency.

CN223534184UActive Publication Date: 2025-11-11昆山康信昌自动化有限公司
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Patent Information

Application Number
CN202423267801.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-11-11
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

The existing tray transfer and static electricity removal processes lack sufficient automation, resulting in low work efficiency.

Method used

An automatic tray separation and static elimination machine was designed, comprising a horizontal conveying mechanism, a tray separation mechanism, a tray stacking mechanism, a temporary storage mechanism, and a static eliminator. These components enable the individual separation, stacking, and static elimination of trays.

Benefits of technology

It enables efficient transfer of trays and static electricity removal, improving automation and work efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223534184U_ABST
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Abstract

The utility model relates to the field of disc dividing machines, in particular to an automatic disc dividing static electricity removing machine. The tray separating and static electricity removing machine comprises a horizontal conveying mechanism, a tray separating mechanism, a tray stacking mechanism, a temporary storage mechanism and a static electricity eliminator, the tray separating mechanism used for separating a stack of Tray trays one by one is arranged at the feeding end of the horizontal conveying mechanism, and the tray stacking mechanism used for stacking the Tray trays one by one is arranged at the receiving end of the horizontal conveying mechanism. A plurality of temporary storage mechanisms are sequentially arranged between the tray distributing mechanism and the tray stacking mechanism, and a static electricity eliminator is installed above the horizontal conveying mechanism. A stack of trays are separated one by one to the horizontal conveying mechanism to be conveyed away through the tray separating mechanism, and the trays on the horizontal conveying mechanism can be lifted away through the temporary storage mechanism. The conveyed trays are stacked one by one through the tray stacking mechanism and are convenient to take away. And static electricity on the Tray is eliminated through the static electricity eliminator. According to the device, efficient conveying and static electricity removing work of the Tray are achieved.
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Description

Technical Field

[0001] This utility model relates to the field of tray sorting machines, and in particular to automatic tray sorting and static eliminator machines. Background Technology

[0002] Trays require transfer, loading, unloading, and static electricity removal during product manufacturing. However, existing tray transmission and static electricity removal processes lack sufficient automation and have low efficiency. Utility Model Content

[0003] The technical problem this utility model aims to solve is: to address the technical problems described in the background art, this utility model provides an automatic tray-separating and static-eliminating machine. A tray-separating mechanism separates a stack of trays one by one onto a horizontal conveyor mechanism for transport. A temporary storage mechanism can lift the trays off the horizontal conveyor mechanism. A tray-stabilizing mechanism stacks the transported trays for easy removal. A static eliminator eliminates static electricity on the trays. This application achieves efficient tray transport and static-elimination.

[0004] The technical solution adopted by this utility model to solve its technical problem is:

[0005] An automatic tray-separating and static-eliminating machine includes a horizontal conveying mechanism, a tray-separating mechanism, a tray-stacking mechanism, a temporary storage mechanism, and a static eliminator. The horizontal conveying mechanism has a tray-separating mechanism at its loading end for separating a stack of trays one by one, and a tray-stacking mechanism at its receiving end for stacking the trays one by one. Several temporary storage mechanisms are arranged sequentially between the tray-separating mechanism and the tray-stacking mechanism. A static eliminator is installed above the horizontal conveying mechanism.

[0006] Specifically, the tray-splitting mechanism includes a lifting platform, a primary lifting cylinder, a secondary lifting cylinder, a horizontal cylinder, and a support plate. The lifting platform is fixed on the piston rod of the primary lifting cylinder, and the cylinder body of the primary lifting cylinder is fixed on the piston rod of the secondary lifting cylinder. Horizontal cylinders are installed on the left and right sides of the horizontal conveying mechanism, and a connecting plate is fixed on the piston rod of the horizontal cylinder. Support plates for supporting the tray are provided at both ends of the connecting plate. The lifting platform is located between the two horizontal cylinders.

[0007] Specifically, the palletizing mechanism includes a lifting platform, a lifting cylinder, a base block, a support block, and a tension spring. The lifting platform is fixed on the piston rod of the lifting cylinder. Base blocks are fixed on the left and right sides of the horizontal conveying mechanism, and the base blocks are hinged to the support blocks through shafts. A tension spring connects the base blocks and the support blocks.

[0008] Specifically, the tray splitting mechanism and the tray stacking mechanism are located in two separate tray stacking silos.

[0009] Specifically, the temporary storage mechanism includes a temporary storage platform and a temporary storage platform lifting cylinder, with the temporary storage platform fixed on the piston rod of the temporary storage platform lifting cylinder.

[0010] Specifically, a positioning mechanism is provided between the tray splitting mechanism and the tray stacking mechanism, a positioning mechanism is provided between adjacent temporary storage mechanisms, and a positioning mechanism is provided between the tray stacking mechanism and the temporary storage mechanism. The positioning mechanism includes a positioning block and a positioning block lifting cylinder, and a positioning block is fixed on the piston rod of the positioning block lifting cylinder.

[0011] Specifically, a blocking block is provided at the receiving end of the horizontal conveying mechanism.

[0012] Specifically, the horizontal conveying mechanism is a belt-type horizontal conveyor, which includes two parallel belts.

[0013] The beneficial effects of this utility model are as follows: This utility model provides an automatic tray-separating and static-eliminating machine. A tray-separating mechanism separates a stack of trays one by one onto a horizontal conveyor mechanism for transport. A temporary storage mechanism can lift the trays off the horizontal conveyor mechanism. A tray-stabilizing mechanism stacks the transported trays one by one for easy removal. A static eliminator eliminates static electricity on the trays. This application achieves efficient tray transport and static-elimination. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the disc-separating mechanism of this utility model;

[0017] Figure 3 This is a schematic diagram of the stacking mechanism of this utility model;

[0018] In the diagram: 1. Horizontal conveying mechanism; 2. Palletizing mechanism; 3. Pallet stacking mechanism; 4. Temporary storage mechanism; 5. Static electricity elimination mechanism.

[0019] 6. Palletizer, 7. Positioning mechanism, 8. Blocking block, 21. Lifting platform, 22. First-stage lifting cylinder, 23. Second-stage lifting cylinder, 24. Horizontal cylinder, 25. Support plate, 31. Lifting platform one, 32. Lifting cylinder, 33. Base block, 34. Support block. Detailed Implementation

[0020] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.

[0021] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of the disc-separating mechanism of this utility model;

[0022] Figure 3 This is a schematic diagram of the stacking mechanism of this utility model.

[0023] As attached Figure 1 As shown, an automatic tray-separating and static-eliminating machine includes a horizontal conveying mechanism 1, a tray-separating mechanism 2, a tray-stacking mechanism 3, a temporary storage mechanism 4, and a static eliminator 5. The horizontal conveying mechanism 1 has a tray-separating mechanism 2 at its feeding end for separating a stack of trays one by one, and a tray-stacking mechanism 3 at its receiving end for stacking trays one by one. Several temporary storage mechanisms 4 are arranged sequentially between the tray-separating mechanism 2 and the tray-stacking mechanism 3. A static eliminator 5 is installed above the horizontal conveying mechanism 1.

[0024] As attached Figure 2 As shown, the tray-splitting mechanism 2 includes a lifting platform 21, a primary lifting cylinder 22, a secondary lifting cylinder 23, a horizontal cylinder 24, and a support plate 25. The lifting platform 21 is fixed on the piston rod of the primary lifting cylinder 22, and the cylinder body of the primary lifting cylinder 22 is fixed on the piston rod of the secondary lifting cylinder 23. Horizontal cylinders 24 are installed on the left and right sides of the horizontal conveying mechanism 1, and connecting plates are fixed on the piston rods of the horizontal cylinders 24. Support plates 25 for supporting the tray are provided at both ends of the connecting plates. The lifting platform 21 is located between the two horizontal cylinders 24.

[0025] The piston rods of the primary lifting cylinder 22 and the secondary lifting cylinder 23 extend and retract, adjusting the height of the lifting platform 21. First, a stack of trays is placed on the lifting platform 21. Then, the platform is raised and lowered until the side support plates 25 align with the bottom tray and its adjacent tray. Next, the horizontal cylinder 24 drives the support plates 25 into the gap, and the lifting platform 21 descends, allowing the bottom tray to be placed onto the horizontal conveyor mechanism 1 for transport. Finally, the lifting platform 21 rises again to receive the stacked trays. Repeating these steps allows the stacked trays to be disassembled and transported one by one.

[0026] As attached Figure 3 As shown, the palletizing mechanism 3 includes a lifting platform 31, a lifting cylinder 32, a base block 33, a support block 34, and a tension spring. The lifting platform 31 is fixed on the piston rod of the lifting cylinder 32. The base blocks 33 are fixed on the left and right sides of the horizontal conveying mechanism 1, respectively. The base blocks 33 are hinged to the support blocks 34 through shafts, and a tension spring connects the base blocks 33 and the support blocks 34.

[0027] Once a tray moves horizontally above the lifting platform 31, the lifting cylinder 32 drives the lifting platform 31 upward, thus lifting the tray away from the horizontal conveying mechanism 1. As the tray rises, it pushes open the support blocks 34 on both sides, causing the support blocks 34 to rotate along the axis within the base block 33. After the tray rises above the support blocks 34, the lifting platform 31 descends, placing the tray onto the support blocks 34 on both sides. Repeating these steps allows trays to be stacked one by one onto the support blocks 34.

[0028] The sorting mechanism 2 and the stacking mechanism 3 are located in the two stacking warehouses 6 respectively.

[0029] The temporary storage mechanism 4 includes a temporary storage platform and a temporary storage platform lifting cylinder, with the temporary storage platform fixed on the piston rod of the temporary storage platform lifting cylinder.

[0030] The temporary storage platform lifting cylinder drives the temporary storage platform to rise and fall, which can temporarily lift the tray away from the horizontal conveying mechanism 1.

[0031] A positioning mechanism 7 is provided between the tray-dividing mechanism 2 and the tray-stacking mechanism 3, and a positioning mechanism 7 is provided between adjacent temporary storage mechanisms 4. A positioning mechanism 7 is provided between the tray-stacking mechanism 3 and the temporary storage mechanism 4. The positioning mechanism 7 includes a positioning block and a positioning block lifting cylinder. The positioning block is fixed on the piston rod of the positioning block lifting cylinder.

[0032] The positioning block lifting cylinder drives the positioning block to move up into place, which can prevent the moving tray from continuing to advance.

[0033] A blocking block 8 is provided at the receiving end of the horizontal conveyor mechanism 1. The blocking block 8 can prevent the tray from falling out of the horizontal conveyor mechanism 1.

[0034] The horizontal conveying mechanism 1 is a belt-type horizontal conveyor, which includes two parallel belts.

[0035] The working method of this application is as follows: First, a stack of trays is placed on the tray splitting mechanism 2 for individual splitting. Then, the split individual trays are placed on the horizontal conveying mechanism 1 and moved horizontally. During the movement, static electricity on the trays is removed by the static eliminator 5 above. Finally, they are moved to the stacking mechanism 3 for individual stacking.

[0036] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. An automatic tray-separating static eliminator, characterized in that, The system includes a horizontal conveying mechanism (1), a tray separating mechanism (2), a tray stacking mechanism (3), a temporary storage mechanism (4), and an electrostatic eliminator (5). The horizontal conveying mechanism (1) has a tray separating mechanism (2) at the feeding end for separating a stack of trays one by one, and a tray stacking mechanism (3) at the receiving end for stacking trays one by one. Several temporary storage mechanisms (4) are arranged sequentially between the tray separating mechanism (2) and the tray stacking mechanism (3). An electrostatic eliminator (5) is installed above the horizontal conveying mechanism (1).

2. The automatic tray-separating static eliminator according to claim 1, characterized in that: The tray-splitting mechanism (2) includes a lifting platform (21), a first-stage lifting cylinder (22), a second-stage lifting cylinder (23), a horizontal cylinder (24), and a support plate (25). The lifting platform (21) is fixed on the piston rod of the first-stage lifting cylinder (22), and the cylinder body of the first-stage lifting cylinder (22) is fixed on the piston rod of the second-stage lifting cylinder (23). The horizontal conveying mechanism (1) has horizontal cylinders (24) installed on its left and right sides, and a connecting plate is fixed on the piston rod of the horizontal cylinder (24). The connecting plate has support plates (25) at both ends for supporting the tray. The lifting platform (21) is located between the two horizontal cylinders (24).

3. The automatic tray-separating static eliminator according to claim 1, characterized in that: The palletizing mechanism (3) includes a lifting platform (31), a lifting cylinder (32), a base block (33), a support block (34), and a tension spring. The lifting platform (31) is fixed on the piston rod of the lifting cylinder (32). The horizontal conveying mechanism (1) has base blocks (33) fixed on its left and right sides respectively. The base blocks (33) are hinged to the support blocks (34) through a shaft. A tension spring connects the base blocks (33) and the support blocks (34).

4. The automatic tray-separating static eliminator according to claim 1, characterized in that: The tray splitting mechanism (2) and the tray stacking mechanism (3) are located in two tray stacking warehouses (6), respectively.

5. The automatic tray-separating static eliminator according to claim 1, characterized in that: The temporary storage mechanism (4) includes a temporary storage platform and a temporary storage platform lifting cylinder, with the temporary storage platform fixed on the piston rod of the temporary storage platform lifting cylinder.

6. The automatic tray-separating static eliminator according to claim 1, characterized in that: A positioning mechanism (7) is provided between the tray splitting mechanism (2) and the tray stacking mechanism (3), and a positioning mechanism (7) is provided between adjacent temporary storage mechanisms (4). A positioning mechanism (7) is provided between the tray stacking mechanism (3) and the temporary storage mechanism (4). The positioning mechanism (7) includes a positioning block and a positioning block lifting cylinder. A positioning block is fixed on the piston rod of the positioning block lifting cylinder.

7. The automatic tray-separating static eliminator according to claim 1, characterized in that: The horizontal conveying mechanism (1) is provided with a blocking block (8) at the receiving end.

8. The automatic tray-separating static eliminator according to claim 1, characterized in that: The horizontal conveying mechanism (1) is a belt-type horizontal conveyor, which includes two parallel belts.