Universal extrusion mechanism for special-shaped magnetic assembly strip

By designing a pressing mechanism with a support platform, limiting components, a pressure gauge, and a manual thrust device, the problem of uneven arrangement of irregularly shaped magnetic components in automated packaging was solved, achieving stable, uniform arrangement and versatility of the magnetic components.

CN223534335UActive Publication Date: 2025-11-11BAOTOU INST MAGNETIC NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202423123450.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-11-11
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Irregularly shaped magnetic components are difficult to arrange neatly during automated packaging. Existing automated solutions lack versatility, and manual arrangement is not ideal.

Method used

Design a general-purpose extrusion mechanism including a support platform, a limiting component, a pressure gauge, and a manual thrust device. The limiting component restricts the movement of the magnetic components, the pressure gauge adjusts the air intake of the cylinder, and the manual thrust device applies uniform thrust to ensure that the magnetic components are neatly arranged.

Benefits of technology

It achieves stable and uniform arrangement of magnetic components, adapts to magnetic components of different sizes, has good versatility, and ensures neat and orderly packaging.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a universal extrusion mechanism for a special-shaped magnetic assembly strip. The universal extrusion mechanism comprises a bearing table, a limiting piece, a pressure regulating meter and two manual thrust devices. The bearing table is used for placing the magnetic assembly strip and is provided with a limiting piece, and the limiting piece limits movement of the magnetic assembly strip in the x-axis direction and the y-axis direction; the manual thrust device comprises a manual valve, an air cylinder and an extrusion block, the manual valve is in control connection with the air cylinder and used for manually controlling the air cylinder to start or stop, the pressure regulating meter is in pneumatic connection with the air cylinder and used for regulating the air inlet amount of the air cylinder so that the output end of the air cylinder can output needed thrust, and the output end of the air cylinder is fixedly connected with the extrusion block. The output end is enabled to apply uniform thrust to the magnetic assembly strip through the extrusion block; one manual thrust device applies the required thrust in the width direction of the magnetic assembly strip, and the other manual thrust device applies the required thrust in the length direction of the magnetic assembly strip. According to the mechanism, a plurality of special-shaped magnetic assemblies can be aligned, and the universality is good.
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Description

Technical Field

[0001] This application relates to the field of extrusion mechanisms, and in particular to a general extrusion mechanism for irregularly shaped magnetic component strips. Background Technology

[0002] Magnetic components are widely used in various fields such as the 3C industry and the motor industry. For efficient packaging and shipping, some magnetic components are packaged in neat strips formed by mutual attraction. However, due to the strong magnetic attraction between irregularly shaped magnetic components and the slight deformation of the components themselves, manual arrangement often fails to achieve the desired neatness, while automated solutions generally face the challenge of insufficient versatility.

[0003] Therefore, there is an urgent need for a simple and stable mechanism that solves the problems of manual scheduling being unable to achieve the desired alignment and the difficulty of universal automation.

[0004] Therefore, the applicant intends to propose a universal extrusion mechanism for irregularly shaped magnetic component strips to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a universal extrusion mechanism for irregularly shaped magnetic component strips. This mechanism is simple in design and stable in operation. It can apply a uniform and stable thrust to the arranged magnetic components to ensure that the magnetic components are arranged neatly and orderly. At the same time, it has good versatility.

[0006] To achieve the above objectives, the present invention provides a solution as follows: a general extrusion mechanism for irregularly shaped magnetic component strips, comprising several irregularly shaped magnetic components arranged in a strip along the x-axis to form a magnetic component strip. The mechanism includes a support platform, a limiting member, a pressure gauge, and two manual thrust devices.

[0007] The support platform is used to place the magnetic component strip, and the support platform is provided with a limiting member, which is used to restrict the movement of the magnetic component strip in the x-axis and y-axis directions;

[0008] The pressure gauge is pneumatically connected to two manual thrust devices. The pressure gauge is used to adjust the air intake of the manual thrust devices so that the manual thrust devices can output the required thrust value.

[0009] The manual thrust device includes a manual valve, a cylinder, and a pressing block. The manual valve is connected to the cylinder for manual control of starting or stopping the cylinder. The pressure gauge is pneumatically connected to the cylinder for adjusting the air intake of the cylinder so that the cylinder outputs the required thrust value. The cylinder output is fixedly connected to the pressing block so that the output applies a uniform thrust to the magnetic component strip through the pressing block.

[0010] A manual thrust device is provided in the width direction of the magnetic component strip, which is used to apply the required thrust in the width direction of the magnetic component strip. Another manual thrust device is provided in the length direction of the magnetic component strip, which is used to apply the required thrust in the length direction of the magnetic component strip.

[0011] Furthermore, the limiting member is L-shaped, and the long side end face and wide side end face of the magnetic component strip abut against the limiting member to restrict the movement of the magnetic component strip in the x-axis and y-axis directions.

[0012] Furthermore, the extrusion block includes a first extrusion block and a second extrusion block. A manual thrust device is provided in the width direction of the magnetic component strip. The cylinder of the manual thrust device is fixedly connected to the first extrusion block. The extrusion end face of the first extrusion block has the same size as the wide side end face of the magnetic component strip. Another manual thrust device is provided in the length direction of the magnetic component strip. The cylinder of the manual thrust device is fixedly connected to the second extrusion block. The extrusion end face of the second extrusion block has the same size as the long side end face of the magnetic component strip.

[0013] Furthermore, the manual valve also includes a handle, which the operator holds to adjust the manual valve.

[0014] After adopting the above solution, the benefits of this utility model are as follows: the mechanism is simple in design and stable in operation. The operator can adjust the setting of the pressure regulator so that the manual thrust device can apply a uniform and stable thrust to the arranged magnetic components, ensuring that the magnetic components are arranged neatly and orderly. At the same time, the mechanism can also adapt to several magnetic components of different sizes in each group, and has good versatility. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0016] Figure 2 This is a schematic diagram of another aspect of an embodiment of the present invention.

[0017] Label Explanation:

[0018] 1. Support platform; 2. Limiting components; 3. Pressure gauge;

[0019] 4. Manual thrust device; 41. Manual valve; 411. Handle; 42. Cylinder; 43. Extrusion block;

[0020] 5. Magnetic component strip. Detailed Implementation

[0021] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0022] In the claims, description, and accompanying drawings of this utility model, the terms "comprising," "having," and variations thereof are used to mean "including but not limited to." The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. When a component is considered to be "connected" to another component, it can be directly connected to the other component or may have an intermediate component present simultaneously.

[0023] A general extrusion mechanism for irregularly shaped magnetic component strip 5 includes several irregularly shaped magnetic components, which are arranged in a strip along the x-axis to form magnetic component strip 5. The mechanism includes a support platform 1, a limiting member 2, a pressure gauge 3, and two manual thrust devices 4.

[0024] The support platform 1 is used to place the magnetic component strip 5. The support platform 1 is provided with a limiting member 2, which is used to restrict the movement of the magnetic component strip 5 in the x-axis and y-axis directions. To arrange several irregularly shaped magnetic components arranged in strips neatly, it is necessary to apply a thrust to the magnetic component strip 5 in the x-axis and y-axis directions. In order to prevent the magnetic component strip 5 from being displaced in these two directions, we designed the limiting member 2 to constrain the movement of the magnetic component strip 5 in these two directions, thereby ensuring that several irregularly shaped magnetic components can be arranged neatly as expected.

[0025] The pressure regulator 3 is pneumatically connected to two manual thrust devices 4. The pressure regulator 3 is used to adjust the air intake of the manual thrust devices 4 so that the manual thrust devices 4 can output the required thrust value. Gas is supplied to the pressure regulator 3 from the outside. The operator can adjust the setting of the pressure regulator 3 to ensure that the outside provides the required volume of gas to the pressure regulator 3. Subsequently, the pressure regulator 3 supplies gas to the two manual thrust devices 4. The air intake of the two manual thrust devices 4 can be manually adjusted as needed.

[0026] The manual thrust device 4 includes a manual valve 41, a cylinder 42, and a pressing block 43. The manual valve 41 is connected to the cylinder 42 for manual control of starting or stopping the cylinder 42. The pressure gauge 3 is pneumatically connected to the cylinder 42 and is used to adjust the air intake of the cylinder 42 so that the output end of the cylinder 42 outputs the required thrust value. The output end of the cylinder 42 is fixedly connected to the pressing block 43 so that the output end applies a uniform thrust to the magnetic component strip 5 through the pressing block 43. The pressure gauge 3 supplies gas to the cylinder 42. When it is necessary to increase the thrust, the setting of the pressure gauge 3 is adjusted to increase the air intake of the cylinder 42, which increases the pressure of the cylinder 42 and thus increases the thrust. When it is necessary to decrease the thrust, the setting of the pressure gauge 3 is adjusted to decrease the air intake of the cylinder 42, which decreases the pressure of the cylinder 42 and thus decreases the thrust.

[0027] A manual pushing device 4 is provided in the width direction of the magnetic component strip 5. This manual pushing device 4 is used to apply the required pushing force in the width direction of the magnetic component strip 5. Another manual pushing device 4 is provided in the length direction of the magnetic component strip 5. This manual pushing device 4 is used to apply the required pushing force in the length direction of the magnetic component strip 5. Under the action of the pushing force in the width direction and the length direction, several irregularly shaped magnetic components are arranged neatly.

[0028] When the mechanism is working, firstly, several irregularly shaped magnetic components are arranged in strips along the x-axis and placed at the limiting member 2 of the support platform 1, with the long and short end faces of the magnetic component strips 5 abutting against the limiting member 2 respectively; then, the operator adjusts the setting of the pressure gauge 3 so that the cylinder 42 connected to the pressure gauge 3 can output the required thrust value; then, the operator turns the handle 411 of the manual thrust device 4 to start the manual thrust device 4, and the output end of the cylinder 42 of the manual thrust device pushes the extrusion block 43 forward, and the extrusion end face of the extrusion block 43 contacts the end face of the magnetic component strip 5, and then the cylinder 42 applies a uniform thrust to the magnetic component strip 5, and several irregularly shaped magnetic components are arranged neatly; finally, the operator turns the handle 411 of the manual thrust device 4 again to turn off the manual thrust device 4, and the output end of the cylinder 42 of the manual thrust device drives the extrusion block 43 to move backward, and the extrusion end face of the extrusion block 43 separates from the end face of the magnetic component strip 5, and the operator takes out the neatly arranged magnetic component strip 5. This mechanism can apply a uniform and stable thrust to the magnetic component strip 5, ensuring that several irregularly shaped magnetic components are arranged neatly and orderly. At the same time, it can also adapt to each set of magnetic component strips 5 of different sizes, applying different thrusts to them to make them align, and it has good versatility.

[0029] The limiting member 2 is L-shaped, and its unique shape is adapted to the arrangement requirements of several irregularly shaped magnetic components. The long side end face and the wide side end face of the magnetic component strip 5 abut against the limiting member 2 to restrict the movement of the magnetic component strip 5 in the x-axis and y-axis directions.

[0030] The extrusion block 43 includes a first extrusion block 43 and a second extrusion block 43. A manual thrust device 4 is provided in the width direction of the magnetic component strip 5. The cylinder 42 of the manual thrust device 4 is fixedly connected to the first extrusion block 43. The extrusion end face of the first extrusion block 43 has the same size as the wide side end face of the magnetic component strip 5 so that the thrust is applied evenly to the magnetic component strip 5. Another manual thrust device 4 is provided in the length direction of the magnetic component strip 5. The cylinder 42 of the manual thrust device 4 is fixedly connected to the second extrusion block 43. The extrusion end face of the second extrusion block 43 has the same size as the long side end face of the magnetic component strip 5 so that the thrust is applied evenly to the magnetic component strip 5.

[0031] The manual valve 41 also includes a handle 411, which the operator holds to adjust the manual valve 41.

[0032] The above description is only a preferred embodiment of this utility model and is not intended to limit the design of this case. All equivalent changes made based on the key design of this case shall fall within the protection scope of this case.

Claims

1. A universal extrusion mechanism for irregularly shaped magnetic component strips, comprising a plurality of irregularly shaped magnetic components arranged in a strip along the x-axis to form magnetic component strips, characterized in that: Includes a support platform, limiters, pressure gauge, and two manual thrust devices; The support platform is used to place the magnetic component strip, and the support platform is provided with a limiting member, which is used to restrict the movement of the magnetic component strip in the x-axis and y-axis directions; The pressure gauge is pneumatically connected to two manual thrust devices. The pressure gauge is used to adjust the air intake of the manual thrust devices so that the manual thrust devices can output the required thrust value. The manual thrust device includes a manual valve, a cylinder, and a pressing block. The manual valve is connected to the cylinder for manual control of starting or stopping the cylinder. The pressure gauge is pneumatically connected to the cylinder for adjusting the air intake of the cylinder so that the cylinder outputs the required thrust value. The cylinder output is fixedly connected to the pressing block so that the output applies a uniform thrust to the magnetic component strip through the pressing block. A manual thrust device is provided in the width direction of the magnetic component strip, which is used to apply the required thrust in the width direction of the magnetic component strip. Another manual thrust device is provided in the length direction of the magnetic component strip, which is used to apply the required thrust in the length direction of the magnetic component strip.

2. The universal extrusion mechanism for irregularly shaped magnetic component strips as described in claim 1, characterized in that: The limiting member is L-shaped, and the long side end face and wide side end face of the magnetic component strip abut against the limiting member to restrict the movement of the magnetic component strip in the x-axis and y-axis directions.

3. The universal extrusion mechanism for irregularly shaped magnetic component strips as described in claim 1, characterized in that: The extrusion block includes a first extrusion block and a second extrusion block. A manual thrust device is provided in the width direction of the magnetic component strip. The cylinder of the manual thrust device is fixedly connected to the first extrusion block. The extrusion end face of the first extrusion block has the same size as the wide side end face of the magnetic component strip. Another manual thrust device is provided in the length direction of the magnetic component strip. The cylinder of the manual thrust device is fixedly connected to the second extrusion block. The extrusion end face of the second extrusion block has the same size as the long side end face of the magnetic component strip.

4. The universal extrusion mechanism for irregularly shaped magnetic component strips as described in claim 1, characterized in that: The manual valve also includes a handle, which the operator holds to adjust the manual valve.