Automatic blanking machine for products and carriers

Abstract

The utility model provides an automatic product and carrier discharging machine. The automatic product and carrier discharging machine comprises a rack, a central control unit, a tray conveying unit, a feeding unit and a carrier unit. The tray conveying unit is located on one side of the machine frame and comprises an X-axis moving device and a moving device, the carrier unit is located on the other side of the machine frame, the feeding unit is located between the tray conveying unit and the carrier unit, the tray conveying unit further comprises a tray feeding roller line, a tray discharging roller line, a camera device and a tray lifting device, the feeding unit comprises a conveying device and a carrier, and the carrier is located on the other side of the machine frame. The carrier unit comprises a carrier lifting device and a carrier roller line. Products are conveyed to positions on the carriers through the conveying device, the moving device clamps the products and sucks the carriers respectively, and the products and the carriers are placed and conveyed out of the equipment respectively, and the automatic feeding and discharging device has the advantages that automatic discharging and automatic operation of the products are achieved through the automatic equipment, working efficiency is high, human input can be reduced, manual separate placement is not needed, labor intensity is reduced, and production efficiency is improved. The labor intensity is reduced.

Description

Technical Field

[0001] This utility model relates to the field of automation, specifically to an automatic unloading machine for products and carriers. Background Technology

[0002] A carrier is an auxiliary device installed on a workpiece for fixing, supporting, protecting, and guiding the installation and connection of electronic components, connectors, and other components. Workpiece carriers can be made of metal, plastic, or other materials and come in different shapes and sizes to suit different applications and requirements. In the field of electronic manufacturing and assembly, workpiece carriers play a vital role.

[0003] Application number 202420290303.0, entitled "A Product Feeding Machine", discloses a product feeding machine including a machine body. The machine body is characterized by including a suction unit, a streamline, a tray mechanism, and a central control system. The streamline is on one side of the machine body, the suction unit is above the streamline, and the tray mechanism is near the streamline.

[0004] Normally, the product and the carrier are at least two separate devices. However, current technology has been modified to combine the product and the carrier together, allowing the carrier to be collected and sent out of the device while the product is placed on the tray, saving time and increasing efficiency. Utility Model Content

[0005] The technical problem this utility model aims to solve is to overcome the shortcomings of existing technologies and provide an automatic product and carrier unloading machine, characterized by comprising a frame, a central control unit, a tray transport unit, a feeding unit, and a carrier transport unit. The tray transport unit is located on one side of the frame and includes an X-axis moving device and a moving device. The carrier transport unit is located on the other side of the frame, and the feeding unit is located between the tray transport unit and the carrier transport unit.

[0006] The tray transport unit also includes an inlet tray roller line, an outlet tray roller line, a camera device, and a tray lifting device. The inlet tray roller line is located on one side, and the outlet tray roller line is located next to the inlet tray roller line.

[0007] The tray roller conveyor includes a baffle plate. When an empty tray reaches below the product clamping device, the baffle plate rises to block the empty trays behind it.

[0008] The mobile device includes a product gripping device and a carrier suction cup device, with the product gripping device located on one side and the carrier suction cup device located on the other side.

[0009] The X-axis moving device includes a suction cup assembly and a pick-and-place plate, with the suction cup assembly fixed on the pick-and-place plate.

[0010] The camera device includes an upper camera and a lower camera. The upper camera is located near the product gripping device and reads the code on the product. The lower camera is located near the product gripping device and scans and corrects the product.

[0011] The feeding unit includes a transport device and a carrier. The transport device includes a track, a lifting plate, a lifting block, a lifting suction cup assembly, and a positioning block. The lifting block and the lifting suction cup assembly are fixed together, and the lifting block is fixed on the lifting plate. The track width can be changed according to the product.

[0012] The transport unit includes a transport lifting device and a transport roller conveyor.

[0013] The tray unit 3 and the vehicle unit 5 can be connected to an AGV (Automated Guided Vehicle) for placing or retrieving items.

[0014] The beneficial effect of this utility model is that it realizes the automatic unloading of products by using automated equipment. The tray unit, feeding unit and carrier unit work together to work. The design is reasonable, the operation is automated, the work efficiency is high, the labor input can be reduced, and the manual placement is not required, which can effectively reduce the labor intensity. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of this utility model;

[0017] Figure 3 for Figure 2 Schematic diagram of the tray unit at point A in the middle;

[0018] Figure 4 for Figure 2 Schematic diagram of the feeding unit at point B;

[0019] Figure 5 for Figure 2 Schematic diagram of the transport unit at point C.

[0020] The reference numerals in the accompanying drawings include:

[0021] 1. Frame; 2. Central control unit; 3. Tray transport unit; 4. Feeding unit; 5. Transport vehicle unit;

[0022] 31. X-axis moving device; 311. Suction cup assembly; 312, 32. Moving device; 321. Product clamping device; 322. Carrier suction cup device; 33. Inlet tray roller conveyor; 331. Baffle plate; 34. Outlet tray roller conveyor; 35. Camera device; 351. Upper camera; 352. Lower camera; 36. Tray lifting device;

[0023] 41. Transport device; 411. Track; 412. Lifting plate; 413. Positioning block; 414. Lifting block; 415. Lifting suction cup assembly; 42. Carrier;

[0024] 51. Vehicle lifting device; 52. Vehicle transport roller conveyor. Detailed Implementation

[0025] The specific embodiments of this utility model will be described in further detail below.

[0026] like Figure 1 As shown, this utility model provides an automatic product and carrier unloading machine, including a frame 1, a central control unit 2, a tray unit 3, a feeding unit 4, and a carrier unit 5. The product enters from the right side of the frame 1. The tray unit 3 is located on one side of the frame and includes an X-axis moving device 31 and a moving device 32. The carrier unit 5 is located on the other side of the frame 1, and the feeding unit 4 is located between the tray unit 3 and the carrier unit 5.

[0027] in:

[0028] The tray unit 3 further includes a tray infeed roller line 33, a tray outfeed roller line 34, a camera device 35, and a tray lifting device 36.

[0029] The X-axis moving device 31 includes a suction cup assembly 311 and a pick-and-place plate 312.

[0030] The mobile device 32 includes a product gripping device 321 and a carrier suction cup device 322.

[0031] The tray roller line 33 includes a baffle plate 331. When an empty tray reaches below the product clamping device 321, the baffle plate 332 rises to block the empty tray behind it.

[0032] The camera device 35 includes an upper camera 351 and a lower camera 352.

[0033] The feeding unit 4 includes a transport device 41 and a carrier 42.

[0034] The transport device 41 includes a track 411, a lifting plate 412, a positioning block 413, a lifting block 414, and a lifting suction cup assembly 415.

[0035] The transport unit 5 includes a transport lifting device 51 and a transport roller conveyor 52.

[0036] Tray unit 3 and transport vehicle unit 5 can be connected to AGV trolleys.

[0037] Implementation steps:

[0038] The product is on the carrier 42. The transport device 41 transports the carrier to the position of the positioning block 413 and stops it. The lifting plate 412 rises, and the lifting block 414 and the lifting suction cup assembly 415 fix the carrier 42.

[0039] The moving device 32 begins to move, the product gripping device 321 grips the product, and the carrier suction cup device 322 picks up the carrier 42. If the product gripping device 321 fails to grip the product, the central control unit 2 issues a prompt.

[0040] The vehicle lifting device 51 rises, the moving device 32 moves, the vehicle suction cup device 322 moves the vehicle 42 to the lower camera 352, reads the code of the vehicle 42, uploads the data to the central control unit 2 for unbinding, the vehicle suction cup device 322 places the vehicle 42 on the vehicle lifting device 51, when the number of vehicles collected reaches the set number, the vehicle lifting device 51 descends, and the vehicle 42 is transported out along the vehicle transport roller line 52.

[0041] Tray lifting device 36 rises, moving device 32 moves, product gripping device 321 moves to upper camera 351, upper camera 351 takes a picture of the product to correct its orientation, and product gripping device 321 places the product in the tray.

[0042] The X-axis moving device 31 moves, the suction cup assembly 311 is fixed on the pick-up and put-down plate 312, the suction cup assembly 311 picks up the tray, the X-axis moving device 31 moves to place the tray onto the tray discharge roller line 34, after the set number of layers is collected, the tray lifting device 36 descends, and the full tray is transported out.

[0043] In the above implementation, the AGV trolley takes away or places items in the tray unit 3 and the transport vehicle unit 5 to provide assistance.

[0044] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. An automatic product and carrier unloading machine, characterized in that, The system includes a frame (1), a central control unit (2), a tray unit (3), a feeding unit (4), and a carrier unit (5). Products enter from one side of the frame (1). The tray unit (3) is located on one side of the frame and includes an X-axis moving device (31) and a moving device (32). The carrier unit (5) is located on the other side of the frame (1). The feeding unit (4) is located between the tray unit (3) and the carrier unit (5).

2. The automatic product and carrier unloading machine according to claim 1, characterized in that, The tray unit (3) also includes a tray infeed roller line (33), a tray outfeed roller line (34), a camera device (35), and a tray lifting device (36).

3. The automatic product and carrier unloading machine according to claim 2, characterized in that, The tray inlet roller line (33) is located on one side, and the tray outlet roller line (34) is located next to the tray inlet roller line (33).

4. The automatic product and carrier unloading machine according to claim 3, characterized in that, The tray roller line (33) includes a baffle plate (331), which is located in front of the tray lifting device (36) and blocks the empty tray behind it.

5. The automatic product and carrier unloading machine according to claim 1, characterized in that, The mobile device (32) includes a product gripping device (321) and a carrier suction cup device (322). The product gripping device (321) is located on one side, and the carrier suction cup device (322) is located on the other side.

6. The automatic product and carrier unloading machine according to claim 2, characterized in that, The camera device (35) includes an upper camera (351) and a lower camera (352). The upper camera (351) is located near the product gripping device (321), and the lower camera (352) is located near the product gripping device (321).

7. The automatic product and carrier unloading machine according to claim 1, characterized in that, The feeding unit (4) includes a transport device (41) and a carrier (42), wherein the transport device (41) includes a track (411), a lifting plate (412), a positioning block (413), a lifting block (414), and a lifting suction cup assembly (415).

8. The automatic product and carrier unloading machine according to claim 7, characterized in that, The lifting block (414) and the lifting suction cup assembly (415) are fixed together. The lifting block (414) is fixed on the lifting plate (412). The track (411) can change the track width according to the product.

9. The automatic product and carrier unloading machine according to claim 1, characterized in that, The transport unit (5) includes a transport lifting device (51) and a transport roller line (52).

10. The automatic product and carrier unloading machine according to claim 1, characterized in that, The tray unit (3) and the vehicle unit (5) can be connected to an AGV trolley for placing or retrieving items.

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