Release agent filling and packaging machine
By designing a mold release agent filling and packaging machine with a turntable, filling arm, and infrared detection components, the problems of low production efficiency and high labor costs in existing technologies have been solved, achieving automated filling and improving efficiency and quality stability.
Patent Information
- Application Number
- CN202423050140.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-10
AI Technical Summary
Existing mold release agent filling and packaging processes suffer from low production efficiency, high labor costs, and unstable product quality.
A mold release agent filling and packaging machine was designed, including a turntable, a filling arm, a lever, and an infrared detection component to realize an automated filling process. The turntable limits the speed and position, the lifting arm of the filling arm performs precise filling, and the infrared detection component ensures the filling quality.
It has enabled automated filling production, improved work efficiency, reduced labor costs, and ensured the stability of filling quality.
Smart Images

Figure CN223534848U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of mold release agent production equipment, and in particular to a mold release agent filling and packaging machine. Background Technology
[0002] Mold release agents are functional substances placed between the mold and the finished product. They possess heat and stress resistance and are not easily decomposed or worn. Based on their chemical composition, mold release agents can be classified into three categories: inorganic, organic, and polymeric. Mold release agents are chemically resistant and do not dissolve when in contact with the chemical components of different resins (especially styrene and amines). Mold release agents are used to adhere to the mold without transferring to the processed part, and do not interfere with painting or other secondary processing operations.
[0003] Currently, the filling and packaging process of mold release agents is mostly completed manually by operators or by using simple clamps. This method has low production efficiency, high labor costs, and unstable product quality.
[0004] Therefore, there is a need for a mold release agent filling and packaging machine that can improve production efficiency and reduce labor costs. Utility Model Content
[0005] The main purpose of this utility model is to provide a mold release agent filling and packaging machine, which aims to solve the problems of low production efficiency and high labor costs in existing mold release agent filling and packaging machines.
[0006] To achieve the above objectives, the present invention provides a mold release agent filling and packaging machine, comprising:
[0007] A base, the base including a platform and a turntable, the turntable being rotatably disposed on the top of the platform;
[0008] A filling arm is arranged circumferentially along the base. The filling arm includes a support arm and a lifting arm. The lifting arm is movably connected to one end of the support arm, and the other end of the support arm is connected to the base.
[0009] A lever is disposed radially on the base near one end of the turntable, and at least one end of the lever is mounted on the turntable.
[0010] Preferably, the lever includes a movable rod and a rotating shaft. There are two movable rods, which are respectively spaced apart on the rotating shaft near the turntable. The rotating shaft is located at the top of the base, and the movable rods are rotatably connected to the rotating shaft.
[0011] Preferably, the mold release agent filling and packaging machine further includes a conveying component, which is disposed circumferentially on the base corresponding to the turntable, and the conveying component is connected to the base.
[0012] Preferably, the conveying assembly includes an infeed conveyor belt and an outfeed conveyor belt, which are respectively spaced apart at both ends of the turntable. The infeed conveyor belt is angled to the turntable, and the outfeed conveyor belt is horizontally positioned on the base at the end away from the infeed conveyor belt.
[0013] Preferably, the base further includes a baffle, one end of which is mounted on the turntable, and the other end of which is disposed on the base corresponding to the conveying component.
[0014] Preferably, the mold release agent filling and packaging machine further includes an infrared detection component, which includes a support rod and a detection head. The support rod is connected to the base, and the detection head is disposed on the support rod near the turntable. The detection head is mounted on the turntable.
[0015] Preferably, the base includes a protective net, which is arranged on the base along the circumference of the turntable. There are multiple protective nets, and the multiple protective nets are arranged corresponding to the filling arms.
[0016] This invention uses a turntable and a lever mounted on the turntable to limit the movement and speed of the release agent tank. When the release agent tank reaches the predetermined position, the lifting arm included in the filling arm adjusts the height of the release agent tank accordingly. Then, the release agent is precisely injected into the tank through a nozzle connected to an external liquid source on the lifting arm. After the injection is completed, the turntable and lever guide the tank, thus realizing automated filling production, reducing manual intervention in the production process, improving work efficiency, and reducing production costs. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the structure of a mold release agent filling and packaging machine according to an embodiment of the present invention;
[0019] Figure 2 This is a front view structural diagram of a mold release agent filling and packaging machine according to an embodiment of the present invention;
[0020] Figure 3 This is a top view of a mold release agent filling and packaging machine according to an embodiment of the present invention.
[0021] Figure 4 This is a schematic diagram of the lever structure according to an embodiment of the present invention;
[0022] Figure 5 This is a schematic diagram of the structure of the infusion arm according to an embodiment of the present invention;
[0023] Figure 6 This is a schematic diagram of the structure of an infrared detection component according to an embodiment of the present invention.
[0024] Explanation of icon numbers:
[0025] label name label name 1000 Release agent filling and packaging machine 100 base 110 abutment 111 baffle 120 turntable 200 Filling arm 210 support arm 211 First horizontal support arm 212 First vertical support arm 213 Second horizontal support arm 220 lifting arm 230 spray head 300 lever 310 movable bar 320 pivot 400 Transmission component 410 Feed conveyor belt 420 Discharge conveyor belt 500 Infrared detection components 510 support rod 520 Detection head 521 Infrared emitting device 522 Infrared receiver 600 protective net 2000 Release agent can
[0026] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] It should be noted that all directional indicators in this embodiment are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicator will also change accordingly.
[0029] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.
[0030] This utility model proposes a mold release agent filling and packaging machine 1000, comprising: a base 100, the base 100 including a platform 110 and a turntable 120, the turntable 120 being rotatably disposed on the top of the platform 110; a filling arm 200, the filling arm 200 being disposed circumferentially along the platform 110, the filling arm 200 including a support arm 210 and a lifting arm 220, the lifting arm 220 being movably connected to one end of the support arm 210, the other end of the support arm 210 being connected to the platform 110; and a lever 300, the lever 300 being radially disposed on the platform 110 near one end of the turntable 120, at least one end of the lever 300 being mounted on the turntable 120.
[0031] In this embodiment, as Figures 1-6 As shown, the filling arm 200 also includes a nozzle 230, which is connected to one end of the lifting arm 220 near the turntable 120. The lifting arm 220 drives the nozzle 230 to move up and down relative to the turntable 120. In this embodiment, there are three filling arms 200. The position on the turntable 120 corresponding to the location of the filling arm 200 is the filling station. When the release agent tank 2000 is driven to the filling station, the release agent is poured into the release agent tank 2000 through the nozzle 230 on the filling arm 200. The support arm 210 includes a first horizontal support arm 211, a first vertical support arm 212, and a second horizontal support arm 213 connected in sequence. The first horizontal support arm 211 is connected to the base 110, and the first vertical support arm 212 is spaced apart from the base 110 to provide a safe distance for the first vertical support arm 212, preventing the mold release agent tank 2000 from colliding with the first vertical support arm 212 during movement. The first vertical support arm 212 provides lifting space for the lifting arm 220. The second horizontal support arm 213 is parallel to the first horizontal support arm 211 and is connected to the lifting arm 220, fixing the lifting arm 220. It is understood that, in another embodiment, the number of filling arms 200 can be increased or decreased according to actual needs.
[0032] In detail, the turntable 120 is located at the top of the base 110. The turntable 120 is driven by a motor, allowing it to rotate clockwise relative to the base 110. When the mold release agent can 2000 is placed on the turntable 120, the turntable 120 drives the mold release agent can 2000 to rotate clockwise. The lever 300 is positioned on the base 110 away from the filling arm 200, corresponding to the position of the filling arm 200. The lever 300 can restrict the rotation of the mold release agent can 2000 along the turntable 120, ensuring that the mold release agent can 2000 accurately aligns with the nozzle 230 after moving to the filling station.
[0033] In one embodiment, the lever 300 includes a movable rod 310 and a rotating shaft 320. There are two movable rods 310, which are respectively spaced apart on the rotating shaft 320 on the side near the turntable 120. The rotating shaft 320 is located at the top of the base 110, and the movable rods 310 are rotatably connected to the rotating shaft 320.
[0034] In this embodiment, the mold release agent filling and packaging machine 1000 is equipped with a position sensor at the filling station corresponding to the lever 300, which is used to determine the number of mold release agent cans 2000 at the current lever 300. There are multiple levers 300, which are spaced apart along the filling station to ensure that the number of mold release agent cans 2000 in the filling station corresponds to the number of filling arms 200, preventing the equipment from running idle and wasting production time and energy, or preventing multiple mold release agent cans 2000 from being placed in one filling station, causing redundant stacking or even equipment damage.
[0035] In detail, a rotating sleeve is fitted around the rotating shaft 320. Two movable rods 310 are respectively spaced at the left and right ends of the rotating sleeve on the same horizontal plane. A rotating shaft is provided between the movable rods 310 and the rotating sleeve. Through the rotating shaft, the two movable rods 310 can rotate relative to the rotating sleeve respectively. The rotating shaft 320 can also drive the two movable rods 310 to rotate together. When the mold release agent can 2000 moves to the lever 300, the position sensor obtains the quantity and position information of the mold release agent cans 2000 at the current pouring station and converts it into a control signal through the host and sends it to the lever 300. When there are many mold release agent cans 2000 in the pouring station, the rotating shaft 320 drives the movable rods 310 to rotate to the turntable. The radial direction of 120 allows the release agent tank 2000 to be blocked by the movable rod 310, ensuring that the release agent tank 2000 in the pouring station can be poured independently, and the movable rod 310 can rotate within a certain limit with the cooperation of the rotating shaft to clamp and fix the release agent tank 2000; when there are not enough release agent tanks 2000 in the pouring station, the rotating shaft 320 drives the movable rod 310 to rotate along the rotation direction of the turntable 120, so that the release agent tank 2000 can move freely to the pouring station. When it reaches the pouring station, the movable rod 310 clamps and fixes the release agent tank 2000 again. After the pouring is completed, the release agent tank 2000 is transported to the next station.
[0036] In one embodiment, the mold release agent filling and packaging machine 1000 further includes a conveying component 400, which is disposed circumferentially on the base 110 corresponding to the turntable 120, and the conveying component 400 is connected to the base 110.
[0037] In this embodiment, the conveying component 400 is a conveyor belt, which is disposed on the left and right sides of the base 110. One side of the conveyor belt is used to transfer the mold release agent can 2000 from the previous process to the turntable 120 to complete the filling process, and the other side of the conveyor belt is used to transport the filled mold release agent can 2000 to the next process.
[0038] In one embodiment, the conveying assembly 400 includes an infeed conveyor belt 410 and an outfeed conveyor belt 420. The infeed conveyor belt 410 and the outfeed conveyor belt 420 are respectively spaced apart at both ends of the turntable 120. The infeed conveyor belt 410 is angled to the turntable 120, and the outfeed conveyor belt 420 is horizontally disposed on the end of the base 110 away from the infeed conveyor belt 410.
[0039] In this embodiment, the feeding conveyor belt 410 is disposed on one side of the base 110 and is connected at an angle to the horizontal plane. The end of the feeding conveyor belt 410 away from the base 110 is higher than the end closer to the base 110. That is, the feeding conveyor belt 410 is inclined downward, which facilitates the conveying of the mold release agent can 2000 to the turntable 120. The discharging conveyor belt 420 is arranged parallel to the horizontal plane to convey the mold release agent can 2000 that has completed the pouring process out of the turntable 120 and to the next process.
[0040] In one embodiment, the base 110 further includes a baffle, one end of which is mounted on the turntable 120, and the other end of which is disposed on the base 110 corresponding to the conveying component 400.
[0041] In this embodiment, there are two baffles, which are spaced apart. The two baffles are respectively located on the base 110 near one end of the feed conveyor belt 410 or near one end of the discharge conveyor belt 420. The two baffles are used to guide the mold release agent tank 2000 into the pouring station along the rotation direction of the turntable 120 for the pouring process or to guide the mold release agent tank 2000 away from the pouring station along the rotation direction of the turntable 120 for the next process.
[0042] In one embodiment, the mold release agent filling and packaging machine 1000 further includes an infrared detection component 500, which includes a support rod 510 and a detection head 520. The support rod 510 is connected to the base 110, and the detection head 520 is disposed on the support rod 510 on one side near the turntable 120. The detection head 520 is mounted on the turntable 120.
[0043] In this embodiment, the infrared detection component 500 is disposed on the base 110 near one end of the discharge conveyor belt 420. The infrared detection component 500 is used to detect whether the release agent poured into the release agent tank 2000 meets the requirements for delivery. The infrared detection component 500 is also connected to the lever 300. When the release agent tank 2000 does not meet the delivery requirements, the infrared detection component 500 will sound an alarm and the release agent tank 2000 will be blocked from delivery by the lever 300. The release agent will then be returned to the pouring station to complete the pouring process. The release agent tank 2000 will then be unblocked by the lever 300.
[0044] In detail, the support rod 510 is arranged circumferentially along the base 110, and the detection head 520 is arranged on the support rod 510 on the side near the turntable 120. The detection head 520 is provided with an infrared emitting device 521 and an infrared receiving device 522 facing downward, for detecting the filling status in the mold release agent tank 2000. It can be understood that, in another embodiment, the number of infrared detection components 500 can be set to correspond to the number of filling arms.
[0045] In one embodiment, the base 100 includes a protective net 600, which is disposed on the base 110 along the circumference of the turntable 120. There are multiple protective nets 600, which are disposed corresponding to the filling arm 200 and / or baffle.
[0046] In this embodiment, there are two protective nets 600. The two protective nets 600 are respectively set between the injection arm and the baffle and isolate the first vertical support arm 212 and the support rod 510 outside the protective nets 600. This is to prevent the release agent tank 2000 from falling off the turntable 120 and to prevent the vertical rod from being damaged by the release agent tank 2000 during the movement.
[0047] This invention uses a turntable and a lever mounted on it to limit the movement and speed of the release agent can. Once the can reaches the predetermined position, the lifting arm included in the filling arm adjusts its height accordingly. Then, a nozzle connected to an external liquid source on the lifting arm precisely fills the can with the release agent. After filling, the turntable and lever guide the can further. If there are too many cans at the filling station, the lever restricts the number of cans entering the station; if there are too few cans, the lever releases the restriction and guides the cans into the station to complete the filling. This invention achieves automated filling production, reduces manual intervention in the production process, improves work efficiency, and lowers production costs.
[0048] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the concept of the present utility model and using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included in the patent protection scope of the present utility model.
Claims
1. A mold release agent filling and packaging machine, characterized in that, include: A base, the base including a platform and a turntable, the turntable being rotatably mounted on the top of the platform; A filling arm is arranged circumferentially along the base. The filling arm includes a support arm and a lifting arm. The lifting arm is movably connected to one end of the support arm, and the other end of the support arm is connected to the base. A lever is disposed radially on the base near one end of the turntable, and at least one end of the lever is mounted on the turntable.
2. The mold release agent filling and packaging machine as described in claim 1, characterized in that, The lever includes a movable rod and a rotating shaft. There are two movable rods, which are respectively arranged at intervals on the rotating shaft near the turntable. The rotating shaft is located at the top of the base, and the movable rods are rotatably connected to the rotating shaft.
3. The mold release agent filling and packaging machine as described in claim 1, characterized in that, The mold release agent filling and packaging machine also includes a conveying component, which is arranged circumferentially on the base corresponding to the turntable, and the conveying component is connected to the base.
4. The mold release agent filling and packaging machine as described in claim 3, characterized in that, The conveying assembly includes an infeed conveyor belt and an outfeed conveyor belt, which are respectively spaced apart at both ends of the turntable. The infeed conveyor belt is angled to the turntable, and the outfeed conveyor belt is horizontally positioned on the base at the end away from the infeed conveyor belt.
5. The mold release agent filling and packaging machine as described in claim 4, characterized in that, The base also includes a baffle, one end of which is mounted on the turntable, and the other end of which is mounted on the base corresponding to the conveying component.
6. The mold release agent filling and packaging machine as described in claim 1, characterized in that, The mold release agent filling and packaging machine also includes an infrared detection component, which includes a support rod and a detection head. The support rod is connected to the base, and the detection head is disposed on the support rod near the turntable. The detection head is mounted on the turntable.
7. The mold release agent filling and packaging machine as described in claim 1, characterized in that, The base includes a protective net, which is arranged on the base along the circumference of the turntable. There are multiple protective nets, and each of the multiple protective nets is arranged corresponding to a filling arm.