Filling and sealing device based on probiotics

By designing a limiting and capping mechanism, the problem of existing devices being unable to limit and fix filling bottles of different sizes has been solved, achieving stable capping and sealing detection, and improving filling efficiency and product quality.

CN223534856UActive Publication Date: 2025-11-11上海菌小宝健康科技有限公司
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Patent Information

Application Number
CN202422935942.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-11
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing devices cannot limit and fix filling bottles of different sizes during the filling and sealing process, are inconvenient for capping operations, and cannot detect the sealing performance after capping.

Method used

A filling and sealing device including a limiting mechanism and a capping mechanism was designed. The limiting mechanism limits and fixes the filling bottle, and the capping mechanism performs capping and sealing detection to ensure the stability and sealing of the filling bottle.

Benefits of technology

It enables stable positioning and precise capping of filling bottles of different sizes, and can detect the sealing performance after capping, thereby improving filling efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a filling and sealing device based on probiotics, and relates to the technical field of filling and sealing of the probiotics, the filling and sealing device comprises a fixing table, a controller is fixedly arranged at the front end of the fixing table, fixedly connected supports are distributed at the lower end of the fixing table at equal intervals, a rotating disc is rotatably installed in the fixing table, and a rotating shaft is arranged on the rotating disc. A rotating assembly is arranged between the fixing table and the rotating disc, a blocking cover is fixedly arranged on the inner side of the upper end of the rotating disc, a plurality of limiting mechanisms are distributed on the surface of the upper end of the rotating disc at equal intervals, a filling assembly is arranged on one side of the right end of the fixing table, a cover sealing mechanism is arranged at the rear end of the fixing table, and filling bottles are arranged in the limiting mechanisms. And a cover body is movably mounted at the top of the filling bottle. The filling bottles are placed in the placing holes, the movable plate and the limiting plate can be pushed to move towards the filling bottles under the elastic effect of the springs, and the filling bottles of different sizes can be limited and clamped through the arc-shaped limiting plate.
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Description

Technical Field

[0001] This utility model relates to the field of probiotic filling and sealing, specifically to a probiotic-based filling and sealing device. Background Technology

[0002] Probiotics are a class of live microorganisms that colonize the human body and alter the composition of the gut microbiota in a specific area, thus benefiting the host. They promote nutrient absorption and maintain gut health by regulating the host's mucosal and systemic immune functions or by modulating the balance of gut microbiota, thereby producing single microorganisms or well-defined mixtures of microorganisms that contribute to health.

[0003] When processing probiotics, bottles are usually used for filling, and after filling, the bottles are sealed.

[0004] The existing technology has the following problems:

[0005] In actual use, the existing device cannot limit and fix filling bottles of different sizes when filling and sealing them; at the same time, it is inconvenient to cap the filling bottles and cannot detect air leakage after capping, which reduces the effectiveness of the device. Utility Model Content

[0006] To address the aforementioned technical problems, a probiotic-based filling and sealing device is provided. This technical solution solves the problems mentioned in the background art, such as the inability to limit and fix filling bottles of different sizes during filling and sealing; the inconvenience of capping the filling bottles; and the inability to detect air leakage after capping, which leads to a reduction in the effectiveness of the device.

[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0008] A probiotic-based filling and sealing device includes a fixed platform, a controller fixedly mounted at the front end of the fixed platform, and fixedly connected brackets evenly distributed at the lower end of the fixed platform. A rotating disk is rotatably mounted inside the fixed platform, and a rotating assembly is provided between the fixed platform and the rotating disk. A cover is fixedly mounted on the inner side of the upper end of the rotating disk, and multiple sets of limiting mechanisms are evenly distributed on the upper surface of the rotating disk. A filling assembly is provided on one side of the right end of the fixed platform, and a capping mechanism is provided at the rear end of the fixed platform. A filling bottle is provided inside the limiting mechanism, and a cap is movably mounted on the top of the filling bottle.

[0009] The limiting mechanism includes placement holes, which are circularly and equidistantly distributed on the upper surface of the rotating disk. Each placement hole has a through groove on both sides. A spring is fixedly connected to one end of the through groove. A movable plate is fixedly connected to the top of the spring. A limiting plate is fixedly installed at the front end of the movable plate. Limiting blocks are symmetrically fixedly connected to both the front and rear sides of the movable plate. Limiting grooves are symmetrically opened on the front and rear inner walls of the through groove.

[0010] The sealing mechanism includes two sets of triangular seats II. The bottom ends of the two sets of triangular seats are fixedly connected to the rear end face of the fixed platform at equal distances. A frame II is fixedly installed on the upper end of each set of triangular seats II. An electric push rod I is fixedly connected to the top of one set of frame II. A sealing device is fixedly installed at the lower end of the output rod of the electric push rod I. An electric push rod II is fixedly installed on the top of the other set of frame II. A sealing detector is fixedly installed at the lower end of the output rod of the electric push rod II.

[0011] Preferably, the outer side of the movable plate is movably installed with the inner side of the through groove, the limiting block is fitted with the limiting groove and is slidably installed, the limiting plate is arc-shaped, and the inner side of the placement hole is movably installed with the outer side of the filling bottle.

[0012] Preferably, the capper and the sealing detector are both located directly above the placement hole and the filling bottle.

[0013] Preferably, the rotating assembly includes a groove, which is formed in the middle of the fixed platform. A motor is fixedly installed at the bottom of the fixed platform. A transmission frame is driven to the top of the output rod of the motor. A gear is fixedly connected to the outer end face of the transmission frame. An annular toothed ring is fixedly installed on the inner wall of the rotating disk. An annular sliding groove is formed inside the outer end of the fixed platform. Multiple sets of fixedly connected rotating shafts are distributed in a circular shape at equal intervals at the lower outer end of the rotating disk. A rotating wheel is rotatably sleeved on the outside of each rotating shaft.

[0014] Preferably, the transmission frame is circular, the gear is engaged with the gear ring, the rotating shaft and the rotating wheel are located inside the slide groove, and the rotating wheel is in contact with the inner wall of the slide groove.

[0015] Preferably, the filling assembly includes a triangular base, one end of which is fixedly connected to the right end of the fixed platform. A frame is fixedly installed on the upper end of the triangular base, a filling tank is fixedly installed on the top of the frame, a discharge pipe is fixedly installed at the bottom of the filling tank, a solenoid valve is fixedly installed on the upper side of the discharge pipe, and a support plate is fixedly sleeved on one side of the lower end of the discharge pipe.

[0016] Preferably, the bottom end of the support plate is fixedly connected to the inner side of the upper end of the frame, and the discharge end of the discharge pipe is located directly above the placement hole and the filling bottle.

[0017] Preferably, the rotating disk is fitted into the groove inside the fixed platform.

[0018] Compared with the prior art, this utility model provides a probiotic-based filling and sealing device, which has the following beneficial effects:

[0019] This utility model provides a probiotic-based filling and sealing device. Through a limiting mechanism, the device uses a placement hole, a through groove, a spring, a movable plate, a limiting plate, a limiting block, and a support plate to allow the filling bottle to be placed in the placement hole. The elastic effect of the spring can push the movable plate and the limiting plate to move towards the filling bottle. The arc-shaped limiting plate can limit and clamp filling bottles of different sizes.

[0020] This utility model provides a probiotic-based filling and sealing device. Through the capping mechanism, with the cooperation of a triangular base two, a frame two, an electric push rod one, a capper, an electric push rod two, and a sealing detector, the height of the capper and the sealing detector can be adjusted by two sets of electric push rods. The capper can seal the cap on the filling bottle, and the sealing detector can perform a sealing test on the sealed filling bottle. After the test is completed, the filling bottle will continue to rotate, and then the staff can take out the filling bottle. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the probiotic-based filling and sealing device of this utility model.

[0022] Figure 2 This is a schematic diagram of the structure of the rotating component of this utility model;

[0023] Figure 3 This is a structural schematic diagram showing the details of the rotating component of this utility model;

[0024] Figure 4 This is a structural schematic diagram of the sectional view of the limiting mechanism of this utility model;

[0025] Figure 5 This is a structural schematic diagram showing the details of the limiting mechanism of this utility model;

[0026] Figure 6 This is a schematic diagram of the filling assembly of this utility model;

[0027] Figure 7 This is a schematic diagram of the sealing mechanism of this utility model.

[0028] The numbers on the map are:

[0029] 1. Fixed platform; 2. Controller; 3. Bracket; 4. Rotating disk; 5. Rotating assembly; 6. Cover; 7. Limiting mechanism; 8. Filling assembly; 9. Capping mechanism; 10. Filling bottle; 11. Cap body; 51. Groove; 52. Motor; 53. Transmission frame; 54. Gear one; 55. Gear ring; 56. Slide groove; 57. Rotating shaft; 58. Rotating wheel; 71. Placement hole; 72. Through groove; 73. Spring; 74. Movable plate; 75. Limiting plate; 76. Limiting block; 77. Limiting groove; 81. Triangular seat one; 82. Frame one; 83. Filling tank; 84. Solenoid valve; 85. Discharge pipe; 86. Support plate; 91. Triangular seat two; 92. Frame two; 93. Electric push rod one; 94. Capper; 95. Electric push rod two; 96. Sealing detector. Detailed Implementation

[0030] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art. Example

[0031] Please refer to Figures 1-7 As shown, a probiotic-based filling and sealing device includes a fixed platform 1, a controller 2 fixedly mounted at the front end of the fixed platform 1, brackets 3 fixedly connected at equal intervals at the lower end of the fixed platform 1, a rotating disk 4 rotatably mounted inside the fixed platform 1, a rotating assembly 5 between the fixed platform 1 and the rotating disk 4, a cover 6 fixedly mounted on the inner side of the upper end of the rotating disk 4, multiple sets of limiting mechanisms 7 evenly distributed on the upper surface of the rotating disk 4, a filling assembly 8 on one side of the right end of the fixed platform 1, a capping mechanism 9 at the rear end of the fixed platform 1, a filling bottle 10 inside the limiting mechanism 7, and a cap 11 movably mounted on the top of the filling bottle 10.

[0032] The rotating disk 4 is fitted into the groove 51 inside the fixed platform 1. Example

[0033] Please refer to Figures 2-3 As shown, the rotating component 5 includes a groove 51, which is located in the middle of the fixed platform 1. A motor 52 is fixedly installed at the bottom of the fixed platform 1. A transmission frame 53 is installed on the top of the output rod of the motor 52. A gear 54 is fixedly connected to the outer end face of the transmission frame 53. An annular toothed ring 55 is fixedly installed on the inner wall of the rotating disk 4. An annular sliding groove 56 is provided inside the outer end of the fixed platform 1. Multiple sets of fixedly connected rotating shafts 57 are distributed in a circular shape at equal intervals at the lower outer end of the rotating disk 4. A rotating wheel 58 is rotatably sleeved on the outside of the rotating shaft 57.

[0034] The transmission frame 53 is circular, the gear 54 is engaged with the gear ring 55, the rotating shaft 57 and the rotating wheel 58 are located inside the slide groove 56, and the rotating wheel 58 is in contact with the inner wall of the slide groove 56.

[0035] In this scheme, when the transmission disk is driven to rotate by the gear ring 55, the transmission disk will drive the rotating shaft 57 and the rotating wheel 58 to rotate synchronously in the slide groove 56, which improves the stability of the rotation of the rotating disk 4. The rotating wheel 58 can optimize the transmission efficiency and rotation smoothness of the rotating disk 4.

[0036] In this solution, the rotating component 5 can drive multiple equally spaced filling bottles 10 to rotate synchronously, thereby greatly shortening the filling cycle of a single filling bottle 10 and improving the overall filling efficiency. When producing probiotic products on a large scale, it can effectively increase the output. Example

[0037] Please refer to Figures 4-5 As shown, the limiting mechanism 7 includes placement holes 71, which are equidistantly distributed in a circle on the upper surface of the rotating disk 4. Both sides of the placement holes 71 are provided with through slots 72. A spring 73 is fixedly connected to one end of the through slot 72. A movable plate 74 is fixedly connected to the top of the spring 73. A limiting plate 75 is fixedly installed at the front end of the movable plate 74. Limiting blocks 76 are symmetrically fixedly connected to both the front and rear sides of the movable plate 74. Limiting grooves 77 are symmetrically opened on the front and rear inner walls of the through slot 72.

[0038] The movable plate 74 is movably installed on the outside and inside the through groove 72. The limiting block 76 is fitted into the limiting groove 77 and is slidably installed. The limiting plate 75 is arc-shaped, and the inside of the placement hole 71 is movably installed on the outside of the filling bottle 10.

[0039] In this solution, multiple workstations can be formed through multiple placement holes 71, and the synchronous movement of multiple workstations greatly improves the effectiveness of the device. When the movable plate 74 slides in the through groove 72, it will drive the limiting block 76 to slide synchronously in the limiting groove 77, thereby limiting the movable plate 74.

[0040] In this solution, the elastic effect of the spring 73 makes the arc-shaped limiting plate 75 fit tightly against the outside of the filling bottle 10, thereby achieving stable positioning and clamping of the filling bottle 10. Example

[0041] Please refer to Figure 6. The filling assembly 8 includes a triangular base 81. One end of the triangular base 81 is fixedly connected to the right end of the fixed platform 1. A frame 82 is fixedly installed on the upper end of the triangular base 81. A filling tank 83 is fixedly installed on the top of the frame 82. A discharge pipe 85 is fixedly installed at the bottom of the filling tank 83. A solenoid valve 84 is fixedly installed on the upper side of the discharge pipe 85. A support plate 86 is fixedly sleeved on one side of the lower end of the discharge pipe 85.

[0042] The bottom end of the support plate 86 is fixedly connected to the inner side of the upper end of the frame 82, and the discharge end of the discharge pipe 85 is located directly above the placement hole 71 and the filling bottle 10.

[0043] In this solution, the filling flow rate of probiotics in the filling tank 83 can be precisely controlled by the solenoid valve 84.

[0044] This solution enables quantitative filling of probiotics through its filling structure, greatly improving filling accuracy and ensuring that the probiotic content in each bottle of probiotic product meets the standards, thus providing a strong guarantee for product quality. Example

[0045] Please refer to Figure 7 As shown, the sealing mechanism 9 includes two sets of triangular seats 91. The bottom ends of the two sets of triangular seats are fixedly connected to the rear end face of the fixed platform 1 at equal distances. The upper ends of the two sets of triangular seats 91 are fixedly mounted with frames 92. The top of one set of frames 92 is fixedly connected with an electric push rod 93. The lower end of the output rod of the electric push rod 93 is fixedly mounted with a sealing device 94. The top of the other set of frames 92 is fixedly mounted with an electric push rod 95. The lower end of the output rod of the electric push rod 95 is fixedly mounted with a sealing detector 96.

[0046] Both the capper 94 and the seal detector 96 are located directly above the placement hole 71 and the filling bottle 10.

[0047] In this solution, by sealing the cap 11, it can effectively prevent external air, moisture and microorganisms from entering the filling bottle 10.

[0048] In this solution, by inspecting the sealed filling bottles 10, poorly sealed filling bottles 10 can be effectively identified, thus making it easier for staff to pick out the poorly sealed filling bottles 10.

[0049] The working principle and usage procedure of this device are as follows: During use, the filling bottle 10 is inserted into the placement hole 71 on the rotating disk 4. Simultaneously, the filling bottle 10 presses against the arc-shaped limiting plates 75 on both sides, causing the limiting plates 75 to move backward. The movable plate 74 slides within the through groove 72, thus compressing the spring 73. After the filling bottle 10 is placed, the elasticity of the spring 73 pushes the movable plate 74 forward, thereby tightly clamping the arc-shaped limiting plates 75 against the outer wall of the filling bottle 10. To prevent the filling bottles 10 from shaking, the motor 52 is started. The output rod of the motor 52 drives the transmission frame 53 to rotate. The transmission frame 53, through the meshing of gear 54 and gear ring 55, drives the transmission disc to rotate synchronously. The filling bottles 10 are clamped on the rotating disc 4. Therefore, as the rotating disc 4 rotates, the filling bottles 10 also rotate. When the filling bottles 10 rotate to be directly below the discharge pipe 85, the solenoid valve 84 can be opened, allowing the probiotics in the filling tank 83 to pass through the discharge pipe at a specified flow rate. 85 flows into the filling bottle 10. The discharge pipe 85 is the channel for the probiotics to flow from the filling tank 83 to the filling bottle 10. After filling is completed in the filling bottle 10, the rotating disk 4 can continue to rotate. At this time, the cap 11 can be manually placed on the filling bottle 10. The rotating disk 4 rotates the filling bottle 10 containing probiotics to below the capping device 94. Then, the capping device 94 is moved to a suitable height under the drive of the electric push rod 93, so that the capping device 94 seals the cap 11 on the filling bottle 10, thereby filling the bottle. A closed space is formed inside the bottle 10. After the capping operation is completed by the capper 94, the rotating disk 4 continues to drive the bottle 10 to move, so that the capped bottle 10 moves directly below the sealing detector 96. The sealing detector 96 moves to a suitable height under the drive of the electric push rod 95, and then the sealed bottle 10 can be detected. After the detection is completed, the rotating disk 4 continues to rotate, and then the staff removes the sealed probiotic bottle 10, thus completing the whole process.

[0050] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A probiotic-based filling and sealing device, comprising a fixed platform (1), wherein a controller (2) is fixedly mounted on the front end of the fixed platform (1), characterized in that: The fixed platform (1) has fixedly connected brackets (3) distributed at equal intervals at its lower end. A rotating disk (4) is rotatably installed inside the fixed platform (1). A rotating component (5) is provided between the fixed platform (1) and the rotating disk (4). A cover (6) is fixedly provided on the inner side of the upper end of the rotating disk (4). Multiple sets of limiting mechanisms (7) are distributed at equal intervals on the upper surface of the rotating disk (4). A filling component (8) is provided on one side of the right end of the fixed platform (1). A capping mechanism (9) is provided at the rear end of the fixed platform (1). A filling bottle (10) is provided inside the limiting mechanism (7). A cap (11) is movably installed on the top of the filling bottle (10). The limiting mechanism (7) includes placement holes (71), which are equidistantly distributed in a circle on the upper surface of the rotating disk (4). Both sides of the placement holes (71) are provided with through slots (72). A spring (73) is fixedly connected to one end of the through slot (72). A movable plate (74) is fixedly connected to the top of the spring (73). A limiting plate (75) is fixedly installed at the front end of the movable plate (74). Limiting blocks (76) are symmetrically fixedly connected to both the front and rear sides of the movable plate (74). Limiting slots (77) are symmetrically opened on the front and rear inner walls of the through slot (72). The sealing mechanism (9) includes two sets of triangular seats (91). The bottom ends of the two sets of triangular seats are fixedly connected to the rear end face of the fixed platform (1) at equal distances. The upper ends of the two sets of triangular seats (91) are fixedly installed with frames (92). The top of one set of frames (92) is fixedly connected with an electric push rod (93). The lower end of the output rod of the electric push rod (93) is fixedly installed with a sealing device (94). The top of the other set of frames (92) is fixedly installed with an electric push rod (95). The lower end of the output rod of the electric push rod (95) is fixedly installed with a sealing detector (96).

2. The probiotic-based filling and sealing device according to claim 1, characterized in that: The movable plate (74) is movably installed on the outside and inside the through groove (72), the limiting block (76) is fitted into the limiting groove (77) and is slidably installed, the limiting plate (75) is arc-shaped, and the inside of the placement hole (71) is movably installed on the outside of the filling bottle (10).

3. The probiotic-based filling and sealing device according to claim 1, characterized in that: The capper (94) and the seal detector (96) are both located directly above the placement hole (71) and the filling bottle (10).

4. The probiotic-based filling and sealing device according to claim 1, characterized in that: The rotating component (5) includes a groove (51) which is located in the middle of the fixed platform (1). A motor (52) is fixedly installed at the bottom of the fixed platform (1). A transmission frame (53) is installed on the top of the output rod of the motor (52). A gear (54) is fixedly connected to the outer end face of the transmission frame (53). An annular toothed ring (55) is fixedly installed on the inner wall of the rotating disk (4). An annular sliding groove (56) is opened inside the outer end of the fixed platform (1). Multiple sets of fixedly connected rotating shafts (57) are distributed in a circular and equidistant manner at the lower outer end of the rotating disk (4). A rotating wheel (58) is rotatably sleeved on the outside of the rotating shaft (57).

5. A probiotic-based filling and sealing device according to claim 4, characterized in that: The transmission frame (53) is circular, the gear (54) is engaged with the gear ring (55), the rotating shaft (57) and the rotating wheel (58) are located inside the slide groove (56), and the rotating wheel (58) is in contact with the inner wall of the slide groove (56).

6. The probiotic-based filling and sealing device according to claim 1, characterized in that: The filling assembly (8) includes a triangular base (81), one end of which is fixedly connected to the right end of the fixed platform (1). A frame (82) is fixedly installed on the upper end of the triangular base (81). A filling tank (83) is fixedly installed on the top of the frame (82). A discharge pipe (85) is fixedly installed at the bottom of the filling tank (83). A solenoid valve (84) is fixedly installed on the upper side of the discharge pipe (85). A support plate (86) is fixedly sleeved on one side of the lower end of the discharge pipe (85).

7. A probiotic-based filling and sealing device according to claim 6, characterized in that: The bottom end of the support plate (86) is fixedly connected to the inner side of the upper end of the frame (82), and the discharge end of the discharge pipe (85) is located directly above the placement hole (71) and the filling bottle (10).

8. A probiotic-based filling and sealing device according to claim 1, characterized in that: The rotating disk (4) is fitted into the groove (51) inside the fixed platform (1).