Multi-head gel filling equipment
By designing a multi-head gel filling equipment, the problem of slow collection tube replacement speed is solved by using a combination of placement tray, feeding component and collection component, thus achieving rapid replacement and efficient production.
Patent Information
- Application Number
- CN202423201172.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Existing gel filling equipment requires waiting until all tubes have finished filling before replacing the collection tube, which affects production efficiency.
Design a multi-head gel filling device, including a placement tray, a feeding assembly, a filling assembly, and a collection assembly. The collection tube is vertically nested in the mounting slot and can be quickly replaced by the discharge plate. The process is optimized by combining a support ring, a capping assembly, and a sealing assembly.
This technology enables rapid replacement of collection tubes without waiting for all collection tubes to finish filling, thus improving the production efficiency of gel filling.
Smart Images

Figure CN223534858U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of gel filling equipment, and more specifically, relates to a multi-head gel filling equipment. Background Technology
[0002] Gel is a polymer solution or sol of a certain concentration. Under appropriate conditions, its viscosity gradually increases, eventually losing its fluidity, and the entire system becomes an elastic semi-solid with a uniform appearance and a certain shape. A hyaluronic acid gel filling device disclosed in patent application CN217918534U (application date July 29, 2022) uses a rotating motor to drive an eccentric cam. One side of the eccentric cam drives a rotating shaft through a drive wheel, allowing the rotating shaft to rotate intermittently around the placement tray, thus achieving a step-by-step displacement effect. This allows the feed tube to gradually fill the hyaluronic acid gel. This method not only replaces manual labor but also speeds up the filling efficiency. However, because the number of support slots on the placement tray is limited, after all the collection tubes have been filled, they must be removed and replaced with new empty ones. This process is time-consuming and labor-intensive, severely impacting production efficiency. Utility Model Content
[0003] The technical problem to be solved by this utility model is to provide a multi-head gel filling device that can speed up the replacement of collection tubes, eliminating the need to wait for all collection tubes to be filled before replacing them with new ones, thereby improving the production efficiency of gel filling.
[0004] This utility model discloses a multi-head gel filling device, comprising a placement tray, a feeding assembly, a filling assembly, and a collection assembly. The placement tray has several evenly spaced mounting grooves along its edge, allowing collection tubes to be vertically nested and inserted into these grooves. The placement tray is capable of rotating around its axis. The feeding assembly, filling assembly, and collection assembly are sequentially arranged on the outer side of the placement tray. The feeding assembly transports the collection tubes to the placement tray. The filling assembly, located on the upper side of the placement tray, fills the collection tubes with gel. The collection assembly includes a discharge plate, fixedly positioned on the upper side of the placement tray. The collection tubes pass sequentially through the area where the discharge plate is located, with the end of the discharge plate abutting against the outer surface of the collection tube to detach it from the mounting groove. The collection assembly collects the filled collection tubes.
[0005] As a further improvement of this utility model, a support ring is also included. The support ring is fixedly arranged around the outside of the placement tray, with a gap between the support ring and the placement tray, and the inner sidewall of the support ring abuts against the outer sidewall of the collection tube. The support ring is disposed between the feeding assembly and the collection assembly.
[0006] As a further improvement of this utility model, the feeding assembly includes a feeding plate, a rotating shaft, a partition, and a feeding seat. A partition is provided on each side of the feeding seat. The feeding seat and the partitions are fixedly installed. The partitions and the feeding seat are spaced apart, and the feeding plate is positioned between the partitions and the feeding seat. The rotating shaft passes through one end of the feeding seat and the partition, and one end of the feeding plate is rotatably connected to the rotating shaft, allowing the feeding plate to rotate around the axis of the rotating shaft. During feeding, the collecting pipe is located on the feeding plate, and the rotation direction of the feeding plate faces the empty mounting slot.
[0007] As a further improvement of this utility model, the filling assembly includes a nozzle, a first lifting seat, a material pipe, and a hopper. Two nozzles are fixedly installed on the lower side of the first lifting seat, and the distance between the nozzles is equal to the straight-line distance between the centers of adjacent mounting slots. A material pipe is connected to the upper side of the nozzle, and one end of the material pipe is connected to the hopper. The first lifting seat is fixedly connected to the output end of an external lifting mechanism to drive the nozzles to move up and down.
[0008] As a further improvement of this utility model, the collecting assembly includes a collecting hopper. The collecting hopper is fixedly disposed on the outer side of the contact end of the discharge plate and the lower side of the placement tray. The collecting hopper has a downwardly inclined plane, and vertical baffles are fixedly disposed on both sides of the plane.
[0009] As a further improvement of this utility model, a capping assembly is also included. The capping assembly is disposed after the filling assembly and located above the placement tray. The capping assembly includes a capping shaft and a capping seat. The capping seats are symmetrically disposed at both ends of the capping shaft, so that the capping seats can rotate around the axis of the capping shaft. The cap opening is placed on the upper side of the capping seat, and the cap opening is obliquely inserted into the upper end of the collection tube by the capping seat.
[0010] As a further improvement of this utility model, a packaging component is also included. The packaging component is disposed after the capping component and is located above the placement tray. The packaging component includes a packaging base and a second lifting base. The lower side of the second lifting base is fixedly connected to the upper end of the packaging base, so that the packaging base can move up and down reciprocally. During packaging, the lower end of the packaging base abuts against the upper side of the collection tube with the cap, so that the cap and the collection tube are engaged with each other.
[0011] As a further improvement of this utility model, the center of the placement tray is fixedly connected to the output shaft of an external rotating motor so that the placement tray can rotate around the center.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] By setting up a placement tray, feeding assembly, filling assembly, and collection assembly, the collection tube can be vertically nested into the installation groove. After filling is completed, the collection tube is detached from the installation groove by abutting the end of the discharge plate against the outer side of the collection tube. This can speed up the replacement of collection tubes, eliminating the need to wait for all collection tubes to be filled before replacing them with new ones, thus improving the production efficiency of gel filling. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0015] Figure 2 This is another overall structural schematic diagram of the present utility model;
[0016] Figure 3 This is an enlarged schematic diagram of the cover component of this utility model;
[0017] Figure 4 This is a schematic diagram of the feeding assembly of this utility model.
[0018] Explanation of the labels in the diagram:
[0019] Placement tray 1, mounting groove 11, support ring 12, discharge plate 13, feeding assembly 2, feeding plate 21, rotating shaft 22, partition 23, feeding seat 24, filling assembly 3, nozzle 31, first lifting seat 32, collection assembly 4, collection hopper 41, capping assembly 5, capping shaft 51, capping seat 52, sealing assembly 6, sealing seat 61, second lifting seat 62. Detailed Implementation
[0020] Specific Implementation Example 1: Please refer to Figures 1-4 A multi-head gel filling device includes a placement tray 1, a feeding assembly 2, a filling assembly 3, and a collection assembly 4. The placement tray 1 has several evenly spaced mounting grooves 11 along its edge, allowing the collection tube to be vertically nested into the mounting grooves 11. The placement tray 1 has the ability to rotate around its axis. In this embodiment, the center of the placement tray 1 is fixedly connected to the output shaft of an external rotating motor, enabling the placement tray 1 to rotate around its center.
[0021] The feeding assembly 2, filling assembly 3, and collecting assembly 4 are sequentially arranged on the outer side of the placement tray 1. The feeding assembly 2 is used to transport the collecting tubes to the placement tray 1. The filling assembly 3 is located on the upper side of the placement tray 1 and is used to fill the collecting tubes with gel. The collecting assembly 4 includes a dispensing plate 13, which is fixedly arranged on the upper side of the placement tray 1. The collecting tubes pass through the area where the dispensing plate 13 is located in sequence. The end of the dispensing plate 13 abuts against the outer side of the collecting tube so that the collecting tube falls off the mounting groove 11. The collecting assembly 4 is used to collect the collected tubes after filling.
[0022] Preferably, it also includes a support ring 12. The support ring 12 is fixedly arranged around the outside of the placement tray 1, with a gap between the support ring 12 and the placement tray 1, and the inner sidewall of the support ring 12 abuts against the outer side of the collection tube. The support ring 12 is disposed between the feeding assembly 2 and the collection assembly 4.
[0023] The feeding assembly 2 includes a feeding plate 21, a rotating shaft 22, a partition 23, and a feeding seat 24. A partition 23 is provided on each side of the feeding seat 24. The feeding seat 24 and the partitions 23 are fixedly installed. The partitions 23 and the feeding seat 24 are spaced apart, and the feeding plate 21 is positioned between the partitions 23 and the feeding seat 24. The rotating shaft 22 passes through one end of the feeding seat 24 and the partition 23, and one end of the feeding plate 21 is rotatably connected to the rotating shaft 22, allowing the feeding plate 21 to rotate around the axis of the rotating shaft 22. During feeding, the collection pipe is located on the feeding plate 21, and the rotation direction of the feeding plate 21 faces the empty mounting slot 11. It should be noted that the collection pipe is transported to the feeding plate 21 by an external transport device, which is a conventional existing technology and will not be described further here.
[0024] The filling assembly 3 includes a nozzle 31, a first lifting seat 32, a material pipe, and a hopper. Two nozzles 31 are fixedly mounted on the lower side of the first lifting seat 32, with the distance between the nozzles equal to the straight-line distance between the centers of adjacent mounting slots 11. A material pipe is connected to the upper side of each nozzle 31, with one end of the material pipe connected to the hopper. The first lifting seat 32 is fixedly connected to the output end of an external lifting mechanism to drive the nozzles 31 to move up and down.
[0025] The collecting component 4 includes a collecting hopper 41. The collecting hopper 41 is fixedly disposed on the outer side of the contact end of the discharge plate 13 and on the lower side of the placement tray 1. The collecting hopper 41 has a downwardly inclined plane, and vertical baffles are fixedly disposed on both sides of the plane.
[0026] In this embodiment, a capping assembly 5 and a sealing assembly 6 are also included. The capping assembly 5 is disposed after the filling assembly 3 and is located above the placement tray 1. The capping assembly 5 includes a capping shaft 51 and a capping seat 52. The capping seats 52 are symmetrically disposed at both ends of the capping shaft 51, so that the capping seats 52 can rotate around the axis of the capping shaft 51. The cap opening is placed on the upper side of the capping seat 52, and the cap opening is obliquely inserted into the upper end of the collection tube by the capping seat.
[0027] The encapsulation component 6 is disposed after the capping component 5 and is located above the placement tray 1. The encapsulation component 6 includes an encapsulation base 61 and a second lifting base 62. The lower side of the second lifting base 62 is fixedly connected to the upper end of the encapsulation base 61, so that the encapsulation base 61 can move up and down reciprocally. During encapsulation, the lower end of the encapsulation base 61 abuts against the upper side of the collection tube with the cap, so that the cap and the collection tube are engaged with each other.
Claims
1. A multi-head gel filling device, characterized in that: The device includes a placement tray (1), a feeding assembly (2), a filling assembly (3), and a collection assembly (4). The edge of the placement tray (1) is evenly provided with several mounting grooves (11), and the collection tube can be vertically nested into the mounting grooves (11). The placement tray (1) has the ability to rotate around its axis. The feeding assembly (2), the filling assembly (3), and the collection assembly (4) are respectively arranged on the outside of the placement tray (1). The feeding assembly (2) is used to transport the collection tube to the placement tray (1). The filling assembly (3) is set on the upper side of the placement tray (1) and is used to fill the collection tube with gel. The collection assembly (4) includes a discharge plate (13), which is fixedly set on the upper side of the placement tray (1). The collection tube passes through the area where the discharge plate (13) is located in sequence. The end of the discharge plate (13) abuts against the outer side of the collection tube so that the collection tube falls off the mounting groove (11). The collection assembly (4) is used to collect the collection tube after filling.
2. The multi-head gel filling equipment according to claim 1, characterized in that: It also includes a support ring (12); the support ring (12) is fixedly arranged around the outside of the placement tray (1), and there is a gap between the support ring (12) and the placement tray (1), and the inner side wall of the support ring (12) abuts against the outer side of the collection tube; the support ring (12) is arranged between the feeding assembly (2) and the collection assembly (4).
3. The multi-head gel filling equipment according to claim 1, characterized in that: The feeding assembly (2) includes a feeding plate (21), a rotating shaft (22), a partition (23), and a feeding seat (24); a partition (23) is provided on each side of the feeding seat (24); the feeding seat (24) and the partition (23) are fixedly set; the partition (23) and the feeding seat (24) are spaced apart, and the feeding plate (21) is set in the gap between the partition (23) and the feeding seat (24); the rotating shaft (22) is passed through one end of the feeding seat (24) and the partition (23), and one end of the feeding plate (21) is rotatably connected to the rotating shaft (22) so that the feeding plate (21) can rotate around the axis of the rotating shaft (22); when feeding, the collecting pipe is located on the feeding plate (21), and the rotation direction of the feeding plate (21) is facing the empty mounting slot (11).
4. The multi-head gel filling equipment according to claim 1, characterized in that: The filling assembly (3) includes a nozzle (31), a first lifting seat (32), a material pipe, and a hopper; two nozzles (31) are fixedly installed on the lower side of the first lifting seat (32), and the distance between the nozzles is equal to the center straight distance of the adjacent mounting slot (11); a material pipe is connected to the upper side of the nozzle (31), and one end of the material pipe is connected to the hopper; the first lifting seat (32) is fixedly connected to the output end of the external lifting mechanism to drive the nozzle (31) to move up and down.
5. The multi-head gel filling equipment according to claim 1, characterized in that: The collecting component (4) includes a collecting hopper (41); the collecting hopper (41) is fixedly disposed on the outside of the contact end of the discharge plate (13) and on the lower side of the placement plate (1). The collecting hopper (41) has a downward inclined plane, and vertical baffles are fixedly disposed on both sides of the plane.
6. The multi-head gel filling equipment according to claim 1, characterized in that: It also includes a capping assembly (5), which is located after the filling assembly (3) and above the placement tray (1); the capping assembly (5) includes a capping shaft (51) and a capping seat (52); the capping seats (52) are symmetrically arranged at both ends of the capping shaft (51) so that the capping seats (52) can rotate around the axis of the capping shaft (51); the cap opening is placed on the upper side of the capping seat (52) and the cap opening is obliquely inserted into the upper end of the collection tube by the capping seat.
7. A multi-head gel filling device according to claim 6, characterized in that: It also includes a packaging component (6), which is disposed after the capping component (5) and located on the upper side of the placement tray (1); the packaging component (6) includes a packaging base (61) and a second lifting base (62); the lower side of the second lifting base (62) is fixedly connected to the upper end of the packaging base (61) so that the packaging base (61) can move up and down; when packaging, the lower end of the packaging base (61) abuts against the upper side of the collection tube with the cap so that the cap and the collection tube are engaged with each other.
8. The multi-head gel filling equipment according to claim 1, characterized in that: The center of the placement plate (1) is fixedly connected to the output shaft of the external rotating motor so that the placement plate (1) can rotate around the center.
Citation Information
Patent Citations
Hyaluronic acid gel filling equipment
CN217918534U