Polyester staple fiber screw extrusion equipment

Abstract

The utility model discloses polyester staple fiber screw extrusion equipment which comprises a screw extruder, an extrusion head is installed at the extrusion end of the screw extruder, a support is arranged at one end of the screw extruder, a base is welded to the bottom end of the support, an air pump installation frame is welded to one end of the screw extruder, and an air pump is welded to the air pump installation frame. A connecting air pump is mounted on the inner side of the air pump mounting frame, and the air inlet end of the connecting air pump is connected with an air inlet pipe. Cooling air can be input into the inner side of the outer annular pipe through the air outlet pipe, a part of air can enter the inner annular pipe through the connecting air pipe, then the cooling air can be evenly sprayed to polyester yarn from the inner air outlet holes and the outer air outlet holes, and therefore the polyester yarn is cooled in an all-around mode. And then, when the polyester yarn is wound, the polyester yarn which is not completely cooled can be prevented from deforming, and the manufacturing quality of the polyester yarn is guaranteed.

Description

Technical Field

[0001] This utility model belongs to the field of polyester manufacturing technology, specifically relating to a polyester staple fiber screw extrusion equipment. Background Technology

[0002] Polyester staple fiber is a fiber obtained by spinning polyester into filaments and then cutting them. The most common spinning method is melt spinning, which involves mixing masterbatch with additives and melting the mixture in an extruder to obtain polyester melt. Finally, the polyester melt is extruded through a spinneret into filaments of the desired diameter. Screw extrusion equipment for polyester staple fiber is a key piece of equipment used in the production of polyester staple fiber, involving multiple process steps such as melting and spinning of polyester chips.

[0003] Existing polyester extrusion equipment can only cool polyester filaments from one direction, which may result in some polyester filaments not being completely cooled. During the winding of polyester filaments, the polyester filaments are easily damaged due to stretching and deformation. Therefore, it is indeed necessary to provide a polyester staple fiber screw extrusion equipment. Utility Model Content

[0004] This invention provides a polyester staple fiber screw extrusion device, which can effectively solve the technical problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a polyester staple fiber screw extrusion device, including a screw extruder, characterized in that: a cooling component is installed on one end face of the screw extruder;

[0006] The cooling assembly includes an extruder;

[0007] The screw extruder is equipped with an extrusion head at its extrusion end, a bracket is provided at one end of the screw extruder, a base is connected to the bottom end of the bracket, an air pump mounting bracket is connected to one end of the screw extruder, and an air pump is installed on the inner side of the air pump mounting bracket.

[0008] The air inlet end of the air pump is connected to an air inlet pipe, the air inlet end of the air inlet pipe is connected to an air collection hood, and the air outlet end of the air pump is connected to an air outlet pipe.

[0009] One end face of the bracket is connected to an outer annular tube, the inner side of the outer annular tube is connected to a connecting air tube, one end of the connecting air tube is connected to an inner annular tube, the outer side of the inner annular tube is provided with an inner air outlet, and the inner side of the outer annular tube is provided with an outer air outlet.

[0010] A water tank is snapped into the bottom of the gas collection hood, and an oblique air inlet pipe is connected to one side of the water tank.

[0011] According to the above technical solution, there are two connecting air pipes welded together, and the two connecting air pipes are symmetrically welded to the outside of the inner annular tube. The internal chamber of the outer annular tube and the internal chamber of the inner annular tube are connected through the connecting air pipes.

[0012] According to the above technical solution, a plurality of outgoing air holes are provided, and the plurality of outgoing air holes are opened at equal angles on the inner side of the outer annular tube. A plurality of inner air holes are provided, and the plurality of inner annular tubes are opened at equal angles on the outer side of the inner annular tube.

[0013] According to the above technical solution, the outlet end of the air outlet pipe is connected to the outer annular pipe, and the input end of the air pump is electrically connected to the output end of the external power supply.

[0014] According to the above technical solution, a filter assembly is installed inside the water tank;

[0015] The filter assembly includes a snap-fit ​​slot;

[0016] A snap-fit ​​groove is provided on one end face of the water tank, and a sliding groove plate is slidably installed on the inner side of the snap-fit ​​groove. A filter screen is embedded in the inner side of the sliding groove plate.

[0017] A sealing rubber is bonded to one end face of the water tank at the position corresponding to the snap-fit ​​groove, and a sealing sheet is welded to one end face of the sliding groove plate.

[0018] According to the above technical solution, an air passage is provided on the inner side of the water tank, and the air passage is provided on the inner side of the water tank at the bottom position of the sliding groove plate.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. This utility model is equipped with a cooling component. Cooling air is introduced into the inner side of the outer annular tube through the air outlet pipe, and a portion of the air enters the inner annular tube through the connecting air pipe. Subsequently, this cooling air is evenly sprayed onto the polyester filament from the inner and outer air outlets, thereby cooling the polyester filament from all directions, allowing the polyester filament to be quickly formed. Then, when the polyester filament is wound up, it can prevent the deformation of the incompletely cooled polyester filament, ensuring the manufacturing quality of the polyester filament.

[0021] 2. This utility model is equipped with a filter component. Humid air is filtered by the filter screen, thereby filtering out water vapor and impurities. This can prevent humid air from damaging the connecting air pump and also prevent impurities from being sprayed onto the surface of the polyester yarn, further ensuring the quality of the polyester yarn. After a period of use, the sliding groove plate can be pulled out from the inside of the snap-fit ​​groove, and then the operator can clean and replace the filter screen. Attached Figure Description

[0022] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0023] In the attached diagram:

[0024] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0025] Figure 2 This is a schematic diagram of the cooling component structure of this utility model;

[0026] Figure 3 This is a schematic diagram of the internal air outlet structure of this utility model;

[0027] Figure 4 This is a schematic diagram of the filter assembly structure of this utility model;

[0028] Labels in the diagram: 1. Screw extruder;

[0029] 2. Cooling components; 201. Extruder head; 202. Support; 203. Base; 204. Air pump mounting bracket; 205. Connecting air pump; 206. Air inlet pipe; 207. Air collection hood; 208. Air outlet pipe; 209. Outer annular pipe; 210. Connecting air pipe; 211. Inner annular pipe; 212. Inner air outlet; 213. Outer air outlet; 214. Water tank; 215. Slanted air inlet pipe;

[0030] 3. Filter assembly; 301. Snap-fit ​​groove; 302. Sliding groove plate; 303. Filter screen; 304. Sealing rubber; 305. Sealing sheet. Detailed Implementation

[0031] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0032] Example: Figure 1-4 As shown, this utility model provides a technical solution: a polyester staple fiber screw extrusion device, including a screw extruder 1, and a cooling assembly 2 installed on one end face of the screw extruder 1;

[0033] The cooling assembly 2 includes an extruder head 201, a bracket 202, a base 203, an air pump mounting bracket 204, a connecting air pump 205, an air inlet pipe 206, an air collection hood 207, an air outlet pipe 208, an outer annular pipe 209, a connecting air pipe 210, an inner annular pipe 211, an inner air outlet 212, an outer air outlet 213, a water tank 214, and an inclined air inlet pipe 215.

[0034] The screw extruder 1 has an extrusion head 201 installed at its extrusion end. A bracket 202 is provided at one end of the screw extruder 1, and a base 203 is welded to the bottom of the bracket 202. An air pump mounting bracket 204 is welded to one end of the screw extruder 1. A connecting air pump 205 is installed inside the air pump mounting bracket 204. An air inlet pipe 206 is connected to the air inlet end of the connecting air pump 205, and a gas collection hood 207 is welded to the air inlet end of the air inlet pipe 206. An air outlet pipe 208 is connected to the air outlet end of the connecting air pump 205. An outer annular pipe 209 is welded to one end face of the bracket 202. The air outlet end of the air outlet pipe 208 is connected to the outer annular pipe 209 for convenient rapid air delivery. Two connecting air pipes 210 are welded to the inner annular pipe 211, symmetrically welded to each other. On the outside, the internal chambers of the outer annular tube 209 and the inner annular tube 211 are connected by a connecting air pipe 210 to facilitate the delivery of cooling gas. One end of the connecting air pipe 210 is welded to the inner annular tube 211. An inner air outlet 212 is opened on the outside of the inner annular tube 211, and an outer air outlet 213 is opened on the inside of the outer annular tube 209. Several outer air outlets 213 are opened at equal angles on the inside of the outer annular tube 209, and several inner air outlets 212 are opened at equal angles on the outside of the inner annular tube 211 to facilitate uniform cooling of the polyester. A water tank 214 is snapped onto the bottom of the gas collecting hood 207. An oblique air inlet pipe 215 is welded to one end face of the water tank 214. The input end of the connecting air pump 205 is electrically connected to the output end of an external power supply.

[0035] A filter assembly 3 is installed inside the water tank 214;

[0036] Filter assembly 3 includes a snap-fit ​​groove 301, a sliding groove plate 302, a filter screen 303, a sealing rubber 304, and a sealing sheet 305;

[0037] A snap-fit ​​groove 301 is provided on one side end face of the water tank 214. A sliding groove plate 302 is slidably installed on the inner side of the snap-fit ​​groove 301. An air passage groove is provided on the inner side of the water tank 214. The air passage groove is located on the inner side of the water tank 214 at the bottom position of the sliding groove plate 302 to facilitate cooling of gas. A filter screen 303 is embedded in the inner side of the sliding groove plate 302. A sealing rubber 304 is bonded to the corresponding position of one side end face of the water tank 214 and the snap-fit ​​groove 301. A sealing sheet 305 is welded to one side end face of the sliding groove plate 302.

[0038] The working principle and usage process of this utility model are as follows: First, when the screw extruder 1 extrudes polyester filaments from the extrusion head 201, the operator pulls the polyester filaments out from the space between the outer annular tube 209 and the inner annular tube 211. At the same time, the connecting air pump 205 is turned on to draw air out from the inside of the water tank 214 through the air collection hood 207 and the air inlet pipe 206. At this time, the external air will enter the bottom of the water tank 214 through the inclined air inlet pipe 215, and then enter the top of the water tank 214 through the water at the bottom of the water tank 214. Then, this air will be sucked into the inside of the connecting air pump 205 through the air collection hood 207, and then... When air passes through the water at the bottom of the water tank 214, the air is cooled and then input into the connecting air pump 205. Then, the cooled air is input into the inner side of the outer annular pipe 209 through the air outlet pipe 208, and some air enters the interior of the inner annular pipe 211 through the connecting air pipe 210. Subsequently, the cooled air is evenly sprayed onto the polyester filament from the inner air outlet 212 and the outer air outlet 213, thereby cooling the polyester filament from all directions, so that the polyester filament can be quickly formed. Then, when the polyester filament is wound up, it can prevent the deformation of the polyester filament that is not completely cooled, thus ensuring the manufacturing quality of the polyester filament.

[0039] Finally, after being cooled by water, a large amount of air passes through the filter screen 303. At this time, the humid air is filtered by the filter screen 303, thus filtering out the water vapor and impurities. This prevents the humid air from damaging the connecting air pump 205 and also prevents impurities from being sprayed onto the surface of the polyester filament, further ensuring the quality of the polyester filament. After a period of use, the sliding plate 302 can be pulled out from the inside of the snap-fit ​​groove 301. Then, the operator can clean and replace the filter screen 303. Afterward, the sliding plate 302 is pushed back into the inside of the snap-fit ​​groove 301. At this time, the sealing plate 305 will fit against one side of the sealing rubber 304, thus ensuring the airtightness of the water tank 214.

[0040] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A polyester staple fiber screw extrusion device, comprising a screw extruder (1), characterized in that: A cooling assembly (2) is installed on one end face of the screw extruder (1). The cooling assembly (2) includes an extruder (201); The screw extruder (1) is equipped with an extrusion head (201) at the extrusion end, and a bracket (202) is provided at one end of the screw extruder (1). A base (203) is connected to the bottom end of the bracket (202), and an air pump mounting bracket (204) is connected to one end of the screw extruder (1). A connecting air pump (205) is installed on the inner side of the air pump mounting bracket (204). The air inlet end of the connecting air pump (205) is connected to an air inlet pipe (206), the air inlet end of the air inlet pipe (206) is connected to an air collection hood (207), and the air outlet end of the connecting air pump (205) is connected to an air outlet pipe (208). One end face of the support (202) is connected to an outer annular tube (209), the inner side of the outer annular tube (209) is connected to a connecting air tube (210), one end of the connecting air tube (210) is connected to an inner annular tube (211), an inner air outlet (212) is opened on the outer side of the inner annular tube (211), and an outer air outlet (213) is opened on the inner side of the outer annular tube (209). The bottom end of the gas collection hood (207) is fitted with a water tank (214), and one side end face of the water tank (214) is connected to an inclined air inlet pipe (215).

2. The polyester staple fiber screw extrusion equipment according to claim 1, characterized in that: Two connecting air pipes (210) are welded together, and the two connecting air pipes (210) are symmetrically welded to the outside of the inner annular pipe (211). The internal chamber of the outer annular pipe (209) and the internal chamber of the inner annular pipe (211) are connected through the connecting air pipes (210).

3. The polyester staple fiber screw extrusion equipment according to claim 1, characterized in that: The outlet vent (213) has several openings, and the outlet vent (213) is opened at equal angles on the inner side of the outer annular tube (209). The inner outlet vent (212) has several openings, and the inner annular tube (211) is opened at equal angles on the outer side of the inner annular tube (211).

4. The polyester staple fiber screw extrusion equipment according to claim 1, characterized in that: The outlet end of the air outlet pipe (208) is connected to the outer annular pipe (209), and the input end of the connecting air pump (205) is electrically connected to the output end of the external power supply.

5. The polyester staple fiber screw extrusion equipment according to claim 1, characterized in that: A filter assembly (3) is installed inside the water tank (214); The filter assembly (3) includes a snap-fit ​​groove (301); The water tank (214) has a snap-fit ​​groove (301) on one end face, and a sliding groove plate (302) is slidably installed on the inner side of the snap-fit ​​groove (301). A filter screen (303) is embedded in the inner side of the sliding groove plate (302). A sealing rubber (304) is bonded to one end face of the water tank (214) at the position corresponding to the snap-fit ​​groove (301), and a sealing sheet (305) is welded to one end face of the sliding groove plate (302).

6. The polyester staple fiber screw extrusion equipment according to claim 5, characterized in that: An air passage is provided on the inner side of the water tank (214), and the air passage is provided on the inner side of the water tank (214) at the bottom position of the sliding groove plate (302).

Images