Assembly type storage pool
By employing a socket structure and height-adjustable anchor supports in the prefabricated storage tank, the problem of unstable connections at the assembly location was solved, achieving high-strength connection and stable installation of the tank body.
Patent Information
- Application Number
- CN202422964369.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Existing prefabricated storage tanks are prone to damage at the assembly points due to uneven stress or loose connections.
The pool wall modules are connected by a socket structure. The connection between adjacent pool wall modules is achieved through the fasteners of the socket tube and socket plate. The connection strength and reliability are improved by the combination of tension bolts and limit plates, and the installation benchmark of the pool body is adjusted by using height-adjustable anchor supports.
This improves the connection strength and reliability of the pool body at the assembly location, avoids damage to the pool body due to pull-out, and enhances the installation efficiency and overall stability of the prefabricated storage pool.
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Figure CN223536118U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of storage pool technology, specifically to a prefabricated storage pool. Background Technology
[0002] Traditional storage tank structures typically employ on-site cast-in-place reinforced concrete structures. This construction method has drawbacks such as complex construction processes, significant susceptibility to weather conditions, substantial environmental pollution, high labor and material costs, and long construction periods.
[0003] To address these issues, prefabricated storage tanks have emerged, gradually becoming a new trend in the industry due to their advantages such as rapid construction, material savings, and environmental friendliness. However, in the construction of existing prefabricated storage tanks, defects in the connection methods between prefabricated components often lead to problems during use, especially at the assembly points of the tank body, where uneven stress or weak connections can easily cause damage. Utility Model Content
[0004] The purpose of this application is to provide a prefabricated storage pool that solves the problem that existing prefabricated storage pools are prone to damage at the assembly location.
[0005] The technical solution adopted by this application to solve its technical problem is:
[0006] A prefabricated storage pool includes a pool bottom, on which a pool body is provided. The pool body includes a plurality of pool wall modules that are assembled with each other. Any two adjacent pool wall modules are assembled through a socket structure. The socket structure includes a socket tube and a socket plate respectively connected to the two adjacent pool wall modules. The socket plate can extend into the socket tube and be fixed to each other, so that the two adjacent pool wall modules are connected.
[0007] Furthermore, the socket tube has a socket on its wall, into which the socket plate can be inserted, and the socket tube is provided with a fixing member, which can be fixedly connected to the socket tube that extends into the socket.
[0008] Furthermore, the fastener includes a tension bolt passing through the socket tube and the socket plate, and a tension nut connected to the end of the tension bolt.
[0009] Furthermore, the socket structure also includes a limiting plate disposed inside the socket tube and fixedly connected to the socket plate.
[0010] Furthermore, the pool wall module includes at least one of an I-type module, an L-type module, and a T-type module.
[0011] Furthermore, at least two of the pool wall modules are connected by a tie-down assembly.
[0012] Furthermore, the bottom of the pool is a reinforced concrete structure.
[0013] Furthermore, an installation base groove is provided at the top of the pool bottom, directly opposite the pool body. Several height-adjustable anchor supports are fixed in the installation base groove, and the bottom of the pool body is supported on the anchor supports.
[0014] Furthermore, the anchoring support includes an anchoring plate pre-embedded in the bottom of the pool, a support plate disposed above the anchoring plate, and a height-adjusting support connecting the anchoring plate and the support plate, with the bottom of the pool body supported on the support plate.
[0015] Furthermore, the height adjustment support includes a vertically arranged adjusting screw and two adjusting nuts threadedly connected to the adjusting screw. The support plate is provided with a first through hole, through which the adjusting screw passes, and the two adjusting nuts are respectively arranged on both sides of the support plate. The lower end of the adjusting screw is fixedly connected to the anchor plate.
[0016] The beneficial effects of this application are:
[0017] The prefabricated storage pool provided in this application includes a pool bottom and a pool body. The pool body is assembled from several pool wall modules using a socket structure. By setting socket pipes and socket plates that are respectively connected to two adjacent pool wall modules, the socket plates can be inserted into the socket pipes and fixedly connected during the assembly of the pool body. This not only realizes the socket connection between two adjacent pool wall modules, but also improves the connection strength and reliability of the pool body at the assembly position, and avoids damage to the pool body due to pull-out at the assembly position. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the prefabricated storage tank provided in the embodiments of this application;
[0020] Figure 2 This is a top view showing the connection between two adjacent pool wall modules via a socket structure.
[0021] Figure 3 This is a 3D view of the pool wall module;
[0022] Figure 4 yes Figure 3Top view;
[0023] Figure 5 This is a magnified view of a portion of the connection structure between the pool bottom and the pool body;
[0024] Figure 6 It is a three-dimensional view of the anchorage support;
[0025] Figure 7 This is a structural schematic diagram of the anchor plate;
[0026] Figure 8 This is a structural schematic diagram of the support plate.
[0027] Figure label:
[0028] 1-Pool bottom;
[0029] 11-Installation trench;
[0030] 2-Anchorage support;
[0031] 21-Anchor plate;
[0032] 211 - Second through hole;
[0033] 22-Support plate;
[0034] 221 - First through hole; 222 - Third through hole;
[0035] 23-Anchoring steel strip;
[0036] 24 - Adjusting screw;
[0037] 25 - Adjusting nut;
[0038] 26 - Fastening nut;
[0039] 27 - Fixed screw;
[0040] 28 - Fixing nut;
[0041] 29-Connecting plate;
[0042] 3-Pool body;
[0043] 31-Pool wall module;
[0044] 32-Socket structure;
[0045] 321-Socket tube; 3211-Spigot; 322-Socket plate; 323-Tightening bolt; 324-Tightening nut; 325-Limiting plate;
[0046] 33-Binding component. Detailed Implementation
[0047] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other.
[0048] In the description of this application, the terms "upper," "lower," "left," "right," "front," "rear," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Unless otherwise specified, the above-mentioned orientational descriptions can be flexibly set in actual application, provided that the relative positional relationships shown in the accompanying drawings are satisfied.
[0049] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0050] See Figure 1 , Figure 2 This application provides a prefabricated storage pool, including a pool bottom 1, a pool body 3 on the pool bottom 1, and a plurality of pool wall modules 31 assembled with each other. Any two adjacent pool wall modules 31 are assembled with each other through a socket structure 32. The socket structure 32 includes a socket tube 321 and a socket plate 322 respectively connected to two adjacent pool wall modules 31. The socket plate 322 can extend into the socket tube 321 and be fixed to each other, so that two adjacent pool wall modules 31 are connected.
[0051] The prefabricated storage tank provided in this application embodiment is used for storing liquids, solids and powders. It includes a tank bottom 1 and a tank body 3. The tank body 3 is assembled from several tank wall modules 31 using a socket structure 32. By setting socket pipes 321 and socket plates 322 that are respectively connected to two adjacent tank wall modules 31, the socket plates 322 can be inserted into the socket pipes 321 and fixedly connected during tank body assembly. This not only realizes the socket connection between two adjacent tank wall modules 31, but also improves the connection strength and reliability of the tank body at the assembly position, and avoids damage to the tank body due to pull-out at the assembly position.
[0052] In some embodiments, see Figure 2 The socket tube 321 has a socket 3211 on its wall, which allows the socket plate 322 to extend into it. The socket tube 321 is provided with a fixing member, which can be fixedly connected to the socket tube 321 that extends into the socket 3211.
[0053] Specifically, the socket tube 321 is vertically arranged, and the left side of the socket tube 321 is welded to the left side pool wall module 31. The right side of the socket tube 321 has a socket 3211 extending from one end to the other end. The width of the socket 3211 is slightly larger than the thickness of the socket plate 322. The socket plate 322 can be vertically inserted into the socket 3211. The left side of the socket plate 322 is located inside the socket tube 321, and the right side of the socket plate 322 is welded to the right side pool wall module 31 or integrally formed.
[0054] By providing a spigot 3211 on the wall of the socket tube 321, the socket plate 322 can extend into the socket tube 321 through the spigot 3211, and then the socket tube 321 and the socket plate 322 are fixedly connected by a fastener, thereby improving the connection strength and reliability of the pool body at the assembly position. The socket tube 321 is a rectangular socket tube, which can be made from square or rectangular tubing.
[0055] In some embodiments, see Figure 2 The fastener may include a tension bolt 323 that passes through the socket tube 321 and the socket plate 322, and a tension nut 324 connected to the end of the tension bolt 323.
[0056] Specifically, the tension bolts 323 may include multiple tension bolts 323, which are evenly distributed from top to bottom. Each tension bolt 323 is used to pass through the socket tube 321 and the socket plate 322 inside the socket tube 321. The tension nut 324 is used to thread a connection to the end of the tension bolt 323. The socket tube 321 and the socket plate 322 are both provided with bolt holes for the tension bolts 323 to pass through.
[0057] The assembly process of two adjacent pool wall modules 31 using a socket structure 32 is as follows: First, the pool wall module 31 connected to the socket tube 321 is installed and fixed. Then, the pool wall module 31 connected to the socket plate 322 is hoisted to a predetermined height and the pool wall module 31 is controlled to descend. During this process, the socket plate 322 is inserted into the socket 3211 from top to bottom. After the insertion is in place, multiple tension bolts 323 are passed through the socket tube 321 and the socket plate 322 inside the socket tube 321. Then, the tension nut 324 is connected to the tension bolt 323 and the tension nut 324 is tightened to realize the socket connection of the two adjacent pool wall modules 31.
[0058] By setting the tension bolt 323 and tension nut 324, not only are they used to fix the socket tube 321 to the socket plate 322, but after tightening the tension nut 324, the tube walls on both sides of the spigot 3211 on the socket tube 321 are also tightened to prevent the spigot 3211 from opening under external force, thereby further improving the firmness and reliability of the socket structure 32.
[0059] In other embodiments, the fastener may further include a limiting pin penetrating the socket tube 321 and the socket plate 322, and limiting blocks connected to both ends of the limiting pin. Of course, the fastener may also include other structures, which are not specifically limited here.
[0060] In some embodiments, see Figure 2 The socket structure 32 also includes a limiting plate 325 disposed within the socket tube 321 and welded to the socket plate 322. The limiting plate 325 is used to limit the engagement with the pipe wall of the socket tube 321, which has a spigot 3211, further increasing the anti-pull-out effect at the connection between two adjacent pool wall modules 31 and improving the firmness of the connection between the two adjacent pool wall modules 31. For example, there are two limiting plates 325, which are respectively welded to both sides of the socket plate 322.
[0061] In some embodiments, see Figure 1 The pool wall module 31 includes at least one of an I-shaped module, an L-shaped module, and a T-shaped module. An I-shaped module refers to a module with an I-shaped cross-section, an L-shaped module refers to a module with an L-shaped cross-section, and a T-shaped module refers to a module with a T-shaped cross-section. During assembly, I-shaped modules, L-shaped modules, and T-shaped modules can be used to assemble cubic pool bodies 3 with different internal structures, improving assembly flexibility and convenience.
[0062] For example, see Figure 3 , Figure 4The pool wall module 31 includes a vertically arranged pool wall panel 311 and a reinforcing member 312 fixed to the pool wall panel 311. The reinforcing member 312 can be made of round tube, rectangular tube, etc., and can be welded to the pool wall panel 311 to improve the strength of the pool wall panel 311. For example, the pool wall panel 311 may include a corrugated plate, which can save costs while ensuring strength, thereby reducing the cost of the prefabricated storage pool. Of course, the pool wall panel 311 can also be made of flat plate or other shaped plates, without specific limitations.
[0063] To further improve the strength of the pool body 3, in some embodiments, see [reference needed]. Figure 1 At least two pool wall modules 31 are connected by a tie assembly 33. The tie assembly 33 may include a tie rod, the two ends of which are welded or bolted to the two pool wall modules 31 respectively. The tie rod may be made of structural steel.
[0064] In some embodiments, the pool bottom 1 is a reinforced concrete structure. Compared to a steel structure pool bottom, a reinforced concrete structure pool bottom is less expensive, easier to cast into various shapes and sizes, and also has good integrity, which is beneficial for earthquake resistance.
[0065] In some embodiments, see Figure 5 An installation base groove 11 is provided at the top of the pool bottom 1, directly opposite the pool body 3. Several height-adjustable anchor supports 2 are fixed in the installation base groove 11, and the bottom of the pool body 3 is supported on the anchor supports 2.
[0066] The pool body 3 can be constructed by factory prefabrication and on-site assembly. It requires a high level of accuracy for the pool bottom 1. If the level of the pool bottom 1 does not meet the requirements, leveling with shims or other measures is necessary. This application addresses this by setting an installation base trench 11 at the top of the pool bottom 1 and fixing height-adjustable anchor supports 2 within the installation base trench 11. When installing the pool body 3 on-site, the height of the anchor supports 2 can be adjusted to level the installation reference surface, and then the pool body 3 can be assembled and fixed to the anchor supports 2. This reduces the level of accuracy requirements for the concrete pool bottom 1. Even if the level of the pool bottom 1 does not meet the requirements, leveling with shims is unnecessary, thus improving the installation efficiency of the prefabricated storage pool.
[0067] In some embodiments, see Figure 5 , Figure 6 The anchor support 2 includes an anchor plate 21 embedded in the bottom of the pool 1, a support plate 22 set above the anchor plate 21, and a height adjustment support connecting the anchor plate 21 and the support plate 22. The bottom of the pool body 3 is supported on the support plate 22.
[0068] Specifically, the anchor plate 21 is horizontally positioned at the bottom of the installation trench 11 and is fixedly connected to the pool bottom 1 by pre-embedding. To improve the firmness and reliability of the anchor plate 21 after pre-embedding, the anchor plate 21 is connected to the reinforcing bars in the pool bottom 1 via anchor steel strips 23. When pouring the pool bottom 1, during the reinforcing bar binding stage, the reinforcing bars, anchor steel strips 23, and anchor plate 21 are welded and fixed together before concrete pouring. The support plate 22 is horizontally positioned above the anchor plate 21 and is connected to the anchor plate 21 via height-adjustable supports. The height-adjustable supports not only support the support plate 22 but also adjust its height. The upper surface of the support plate 22 serves as the installation reference surface for supporting and fixing the bottom of the pool body 3.
[0069] During construction, the height of the support plate 22 is first adjusted by adjusting the height of the support components. After all the support plates 22 are adjusted, the pool body 3 is assembled on top of the support plates 22. After the pool body 3 is assembled, the support plate 22 is connected to the bottom of the pool body 3. Then, secondary grouting is carried out in the installation trench 11 to cover and conceal the bottom of the anchor support 2 and the pool body 3. Then, anti-corrosion coating, waterproof coating, etc. are applied to achieve sealing and waterproofing between the bottom of the pool body 3 and the pool bottom 1.
[0070] In some embodiments, see Figure 5 , Figure 6 , Figure 8 The height adjustment support includes a vertically arranged adjusting screw 24 and two adjusting nuts 25 threadedly connected to the adjusting screw 24. The support plate 22 is provided with a first through hole 221. The adjusting screw 24 passes through the first through hole 221, and the two adjusting nuts 25 are respectively arranged on both sides of the support plate 22. The lower end of the adjusting screw 24 is fixedly connected to the anchor plate 21.
[0071] Specifically, the adjusting screws 24 include four vertically arranged screws 24 in a rectangular or square configuration. Each adjusting screw 24 has two adjusting nuts 25 threaded onto it. The support plate 22 has four first through holes 221, which correspond one-to-one with the four adjusting screws 24. The adjusting screws 24 pass through their corresponding first through holes 221. The two adjusting nuts 25 on each adjusting screw 24 are located on the upper and lower sides of the support plate 22, respectively. The lower end of the adjusting screw 24 is fixedly connected to the anchor plate 21.
[0072] In use, the height of the support plate 22 can be adjusted by adjusting the position of the two adjusting nuts 25 on each adjusting screw 24. The level of the support plate 22 can be adjusted by cooperating the eight adjusting nuts 25. After the support plate 22 is adjusted, tighten the adjusting nuts 25 so that the adjusting nuts 25 abut against the surface of the support plate 22, thereby fixing the support plate 22 at the adjusted height.
[0073] The lower end of the adjusting screw 24 can be welded to the anchor plate 21 or threaded. See also the following in some embodiments: Figure 5 , Figure 6 , Figure 7 The anchor plate 21 is provided with a second through hole 211. The lower end of the adjusting screw 24 passes through the second through hole 211. The lower end of the adjusting screw 24 is threadedly connected to two fastening nuts 26, which are respectively located on both sides of the anchor plate 21.
[0074] Specifically, the anchor plate 21 has four second through holes 211, each corresponding to one of the four adjusting screws 24. The lower end of each adjusting screw 24 passes through its corresponding second through hole 211. Two fastening nuts 26 on each adjusting screw 24 are located on the upper and lower sides of the anchor plate 21, respectively. Tightening the fastening nuts 26 brings them into contact with the surface of the anchor plate 21, thus achieving a fixed connection between the adjusting screw 24 and the anchor plate 21.
[0075] The bottom of the pool body 3 can be welded to the support plate 22, or it can be bolted to it. See also the following in some embodiments: Figure 5 , Figure 6 , Figure 8 The anchor support 2 also includes a vertically arranged fixing screw 27 and two fixing nuts 28 threadedly connected to the fixing screw 27. The support plate 22 is provided with a third through hole 222. The fixing screw 27 passes through the third through hole 222, and the two fixing nuts 28 are respectively arranged on both sides of the support plate 22. The fixing screw 27 is connected to the pool body 3 through the connecting plate 29.
[0076] Specifically, the connecting plate 29 has an L-shaped structure, including a vertical part and a horizontal part. The horizontal part of the connecting plate 29 is provided with bolt holes for the fixing screw 27 to pass through. The vertical part of the connecting plate 29 can be fixedly connected to the lower end of the pool body 3 by welding or bolts.
[0077] During installation, the vertical part of the connecting plate 29 is fixedly connected to the lower end of the pool body 3. The bolt holes of the horizontal part of the connecting plate 29 are aligned with the third through hole 222. The fixing screw 27 is passed through the bolt hole of the third through hole 222 that is aligned with it. The two fixing nuts 28 are respectively connected to the upper and lower ends of the fixing screw 27. The two fixing nuts 28 are tightened and the support plate 22 is clamped to the horizontal part of the connecting plate 29 to achieve a fixed connection between the horizontal part of the connecting plate 29 and the support plate 22.
[0078] In some embodiments, see Figure 6 , Figure 8 Both the first through hole 221 and the third through hole 222 are oblong holes, and their length directions are perpendicular to each other.
[0079] For details, see Figure 8 The first through hole 221 is an elongated oval hole extending along a first direction on the surface of the support plate 22, and the third through hole 222 is an elongated oval hole extending along a second direction on the surface of the support plate 22, wherein the first direction is perpendicular to the second direction. This structure allows for greater machining errors and facilitates adjustment of the position of the fixing screw 27 in the horizontal plane during assembly to adapt to different manufacturing and assembly requirements.
[0080] The above are merely specific embodiments of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application.
Claims
1. A prefabricated storage tank, characterized in that, The system includes a pool bottom (1), on which a pool body (3) is provided. The pool body (3) includes several pool wall modules (31) assembled with each other. Any two adjacent pool wall modules (31) are assembled through a socket structure (32). The socket structure (32) includes a socket tube (321) and a socket plate (322) respectively connected to two adjacent pool wall modules (31). The socket plate (322) can extend into the socket tube (321) and be fixed to each other, so that two adjacent pool wall modules (31) are connected.
2. The prefabricated storage tank according to claim 1, characterized in that, The socket tube (321) has a socket (3211) on its wall, into which the socket plate (322) can be inserted. The socket tube (321) is provided with a fixing member, which can be fixedly connected to the socket tube (321) that extends into the socket (3211).
3. The prefabricated storage tank according to claim 2, characterized in that, The fastener includes a tension bolt (323) passing through the socket tube (321) and the socket plate (322), and a tension nut (324) connected to the end of the tension bolt (323).
4. The prefabricated storage tank according to claim 2 or 3, characterized in that, The socket structure (32) further includes a limiting plate (325) disposed inside the socket tube (321) and fixedly connected to the socket plate (322).
5. The prefabricated storage tank according to claim 1, characterized in that, The pool wall module (31) includes at least one of the following: I-type module, L-type module and T-type module.
6. The prefabricated storage tank according to claim 1, characterized in that, At least two of the pool wall modules (31) are connected by a tie assembly (33).
7. The prefabricated storage tank according to claim 1, characterized in that, The bottom of the pool (1) is a reinforced concrete structure.
8. The prefabricated storage tank according to claim 7, characterized in that, An installation base groove (11) is provided at the top of the pool bottom (1) directly opposite the pool body (3). Several height-adjustable anchor supports (2) are fixed in the installation base groove (11), and the bottom of the pool body (3) is supported on the anchor supports (2).
9. The prefabricated storage tank according to claim 8, characterized in that, The anchor support (2) includes an anchor plate (21) pre-embedded in the bottom of the pool (1), a support plate (22) set above the anchor plate (21), and a height adjustment support connecting the anchor plate (21) and the support plate (22). The bottom of the pool body (3) is supported on the support plate (22).
10. The prefabricated storage tank according to claim 9, characterized in that, The height adjustment support includes a vertically arranged adjusting screw (24) and two adjusting nuts (25) threaded onto the adjusting screw (24). The support plate (22) has a first through hole (221). The adjusting screw (24) passes through the first through hole (221), and the two adjusting nuts (25) are respectively arranged on both sides of the support plate (22). The lower end of the adjusting screw (24) is fixedly connected to the anchor plate (21).