Semi-automatic locking actuator capable of automatically popping charging port cover

By designing a semi-automatic pop-out charging port cover locking actuator, and utilizing the cooperation of a motor-driven locking rod and locking components, the charging port cover can be automatically locked and its status detected. This solves the problems of complex structure and insufficient safety performance in existing technologies, and improves the safety and user experience of charging port covers for new energy vehicles.

CN223536176UActive Publication Date: 2025-11-11NINGBO JINGHUA ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202423140040.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-11-11
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

The existing semi-automatic locking actuators have complex structures and lack detection feedback, resulting in insufficient safety performance of charging port covers for new energy vehicles.

Method used

A semi-automatic charging port cover locking actuator was designed, comprising a housing, a top cover, a motor, a locking device, and a conductive component. The motor drives the locking rod and the locking component to automatically lock and unlock the charging port cover, and the conductive rod detects the status and provides feedback.

Benefits of technology

The simplified structure and reduced cost, along with the real-time monitoring and user alerts for the charging port cover's locking status via conductive rod detection, have improved safety performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

A semi-automatic automatic popping charging port cover locking actuator comprises a shell and a top cover which are matched with each other, the shell comprises a containing bin, and a motor, a locking device and a base are arranged in the containing bin; an opening is formed in one side of the top cover; one end of the base comprises a hollow sleeve. According to the semi-automatic automatic pop-up charging port cover locking actuator, the worm of the motor is connected with the locking device, the locking device comprises the locking rod and the locking piece, the locking piece is provided with the locking block, when the locking rod is pressed downwards, the first slope face at the lower end of the locking rod pushes the second slope face of the locking block in a forced mode, the locking block is pushed towards the direction of the motor in a forced mode, and therefore the locking rod can be automatically ejected out. When the locking block is opposite to the locking port, the locking block is reset under the action of the first spring, one end of the locking block enters the locking port, and therefore the charging port cover is locked, and the locking device is simple in structure, convenient to assemble and low in cost; when the charging port cover is locked, the conducting rod abuts against the detection connector, so that the detection circuit forms an open circuit, and the system reminds a user that the charging port cover is in a locked state.
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Description

Technical Field

[0001] This utility model relates to a semi-automatic automatic pop-out charging port cover locking actuator. Background Technology

[0002] The charging port cover is a component installed on new energy vehicles to close the charging interface. Currently, the charging port cover can be equipped with an electronic locking actuator or a semi-automatic locking actuator. The semi-automatic locking actuator requires the user to close the charging port cover manually and lock it. At this time, the charging cover can only be opened by electronic unlocking. The current semi-automatic locking actuator has a complex internal structure and lacks a detection feedback device, so the safety performance of the vehicle needs to be improved. Utility Model Content

[0003] This utility model provides a semi-automatic automatic pop-out charging port cover locking actuator.

[0004] The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows:

[0005] A semi-automatic charging port cover locking actuator includes a housing and a top cover that cooperate with each other. The housing includes a receiving chamber, inside which a motor, a locking device, and a base are disposed. One side of the top cover has an opening. One end of the base includes a hollow sleeve. One end of the motor is fixed to the inner wall of the housing, and the other end is provided with a worm gear. The locking device includes a locking rod, a locking element, and a first spring. The locking rod engages with the opening of the top cover, and the top end of the locking rod has a counter-protruding pin located outside the opening. The lower end of the locking rod engages with the sleeve and is fitted onto the outside of the sleeve; a locking opening is provided on the side wall of the locking rod, and when the locking rod is extended relative to the opening, the locking opening faces the inner wall of the housing; the bottom end of the locking rod is provided with an inwardly inclined first slope; the locking element is fitted onto the worm gear, and the first spring is fitted onto the worm gear, with one end abutting against the motor and the other end abutting against the locking element; a locking block is provided on the side wall of the locking block facing outward, and the side wall of the locking block facing the locking rod is provided with an upwardly inclined second slope that engages with the first slope.

[0006] Preferably, the lower end of the receiving compartment is provided with a cable tie port, and a sheath connector is fitted onto the cable tie port.

[0007] Preferably, the base is located inside the cable bundle port, and the motor is located above the cable bundle port.

[0008] Preferably, the locking member has a thread inside that engages with the worm gear, and an annular groove is provided on the outside of the thread, with the other end of the first spring abutting against the groove.

[0009] Preferably, the lower end of the locking member is provided with a protrusion, the protrusion extends to the outside of the housing, the outer shell is sleeved on the outside of the protrusion, the outer shell is slidably connected to the housing, and the lower end of the outer shell can be connected to a pull rope.

[0010] Preferably, a conductive element is provided at the lower end of the base. The conductive element includes a first conductive terminal and a second conductive terminal, with the first and second conductive terminals facing the cable harness port. The first conductive terminal has two pins, and a detection switch is connected to its tail end. The detection switch is located at the lower end of the base, and a detection port is provided at its tail end. A conductive rod is provided inside the locking rod. The conductive rod is located inside the sleeve and moves up and down with the locking rod. When the locking rod is in a retracted state relative to the opening, the conductive rod penetrates the sleeve to the bottom of the sleeve and contacts the detection port, thus breaking the detection path. At this time, the system displays that the charging port cover is in a locked state.

[0011] Preferably, the second conductive terminal is provided with two pins, the tail of which extends upward and is connected to the motor.

[0012] Preferably, a sealing ring that cooperates with the locking rod is provided at the top of the opening, and the top of the sealing ring includes a first sealing layer and a second sealing layer, with an oil storage groove provided between the first sealing layer and the second sealing layer.

[0013] Preferably, the locking opening has annular protrusions on both sides surrounding the locking rod.

[0014] Preferably, the top cover is provided with vent holes, and a breathable membrane is provided on the inner side of the top cover opposite to the vent holes.

[0015] Compared with existing technologies, this utility model's semi-automatic pop-out charging port cover locking actuator connects a locking device to the worm gear of a motor. The locking device includes a locking rod and a locking element, with a locking block on the locking element. When the locking rod is pressed down, the first slope at the lower end of the locking rod pushes the second slope of the locking block, forcing the locking block towards the motor. When the locking block is aligned with the locking port, the locking block resets under the action of a first spring, and one end of the locking block enters the locking port, thereby locking the charging port cover. The locking device has a simple structure, is easy to assemble, and reduces costs. When the charging port cover is locked, the conductive rod abuts against the detection connector, causing a break in the detection path, and the system reminds the user that the charging port cover is locked. Attached Figure Description

[0016] Figure 1 This is a first perspective view of the semi-automatic pop-out charging port cover locking actuator of this utility model.

[0017] Figure 2 This is a second perspective view of the semi-automatic pop-out charging port cover locking actuator of this utility model.

[0018] Figure 3 This is the first exploded view of the semi-automatic pop-out charging port cover locking actuator of this utility model.

[0019] Figure 4 This is the second exploded view of the semi-automatic pop-out charging port cover locking actuator of this utility model.

[0020] Figure 5 This is a partial exploded view of the semi-automatic pop-out charging port cover locking actuator of this utility model in the unlocked state.

[0021] Figure 6 This is a schematic diagram of the locking component of the semi-automatic pop-out charging port cover locking actuator of this utility model.

[0022] Figure 7 This is a cross-sectional view of the semi-automatic pop-out charging port cover locking actuator of this utility model.

[0023] Figure 8 This is a schematic diagram of the top cover of the semi-automatic pop-out charging port cover locking actuator of this utility model. Detailed Implementation

[0024] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.

[0025] like Figures 1 to 8 As shown, the semi-automatic pop-out charging port cover locking actuator includes a housing 1 and a top cover 2 that cooperate with each other. The housing 1 includes a receiving compartment 11, and a cable tray port 12 is provided at the lower end of the receiving compartment 11. The receiving compartment 11 contains a motor 3, a locking device 4, and a base 5. An opening 21 is provided on one side of the top cover 2. A protective connector 9 is fitted on the cable tray port 12.

[0026] The top cover 2 is provided with a vent hole 23, and a vent membrane is provided on the inner side of the top cover 2 opposite to the vent hole 23. When there is a slight water vapor inside the actuator, the water vapor can be discharged through the vent hole 23.

[0027] The base 5 is located inside the cable tray port 12, and one end of the base 5 includes a hollow sleeve 51; the motor 3 is located above the cable tray port 12, one end of the motor 3 is fixed to the inner wall of the housing 1, and the other end is provided with a worm gear; the locking device 4 includes a locking rod 41, a locking element 42 and a first spring 43; the locking rod 41 cooperates with the opening 21 of the top cover 2, and the top end of the locking rod 41 is provided with a relatively outward protruding latch 411, which is located outside the opening 21. The lower end of the locking rod 41 cooperates with the sleeve 51 and is sleeved on the outside of the sleeve 51. The locking rod 41 can rotate up and down relative to the sleeve 51 and the opening 21. When the charging port cover is in the unlocked state, the locking rod 41 is in the extended state relative to the opening 21 and is located at the upper end of the sleeve 51; when the locking rod 41 rotates into the opening 21 and is located at the lower end of the sleeve 51, the charging port cover is in the locked state.

[0028] A locking opening 412 is provided on the side wall of the locking rod 41. Annular protrusions surrounding the locking rod 41 are provided on both sides of the locking opening 412. When the locking rod 41 is extended relative to the opening 21, the locking opening 412 faces the inner wall of the housing 1. The bottom end of the locking rod 41 is provided with an inwardly inclined first slope 413. A locking member 42 is sleeved on the worm gear. The locking member 42 has a thread inside that mates with the worm gear, and an annular groove 422 is provided on the outer side of the thread. A first spring 43 is sleeved on the worm gear, with one end abutting against the motor 3 and the other end abutting against the groove 422 inside the locking member 42. A locking block 421 is provided outwardly on the side wall of the locking member 42. The side wall of the locking block 421 facing the locking rod 41 has an upwardly inclined second slope that mates with the first slope 413. When… When the locking rod 41 is manually pressed and rotated into the opening 21, the locking port 412 gradually turns to the side of the locking block 421. At the same time, the first slope 413 and the second slope abut against each other, pushing the locking block 421 towards the motor 3. At this time, the entire locking part 42 moves towards the motor 3. When the locking port 412 is opposite to the locking block 421, the entire locking part 42 is reset under the action of the first spring 43. At this time, the locking block 421 enters the interior of the locking port 412, and the charging port cover is locked. When it is necessary to open the charging port cover, the motor 3 needs to drive the worm gear to move the locking part 42 away from the locking port 412. The sleeve 51 is equipped with a second spring that cooperates with the locking rod 41. When the locking part 42 leaves the locking port 412, the locking rod 41 automatically pops out to the outside of the opening 21 under the action of the second spring.

[0029] The lower end of the locking member 42 is provided with a protrusion 423, which extends to the outside of the housing 1. The outer shell 10 is sleeved on the outside of the protrusion 423. The outer shell 10 is slidably connected to the housing 1. The lower end of the outer shell 10 can be connected to a pull rope. When the motor 3 cannot work, the outer shell 10 can be pulled by the pull rope to drive the locking member 42 away from the locking port 412 to achieve manual unlocking.

[0030] A conductive component 6 is provided at the lower end of the base 5. The conductive component 6 includes a first conductive terminal 61 and a second conductive terminal 62, which face the cable tie port 12. The first conductive terminal 61 has two pins, and a detection switch 7 is connected to the tail end. The detection switch 7 is located at the lower end of the base 5, and a detection port 71 is provided at the tail end of the detection switch 7. A conductive rod 8 is provided inside the locking rod 41. The conductive rod 8 is located inside the sleeve 51 and moves up and down with the locking rod 41. When the locking rod 41 is extended relative to the opening 21, the conductive rod 8 is located at the upper end of the sleeve 51 and does not contact the detection port 71. At this time, the system displays that the charging port cover is unlocked. When the locking rod 41 is retracted relative to the opening 21, the conductive rod 8 penetrates the sleeve 51 to the bottom of the sleeve 51 and contacts the detection port 71, thus breaking the detection path. At this time, the system displays that the charging port cover is locked.

[0031] The second spring is sleeved on the outer wall of the conductive rod 8.

[0032] The second conductive terminal 62 has two pins, the tails of which extend upwards to connect with the motor 3, providing power to the motor 3.

[0033] The top of the opening 21 is provided with a sealing ring 22 that cooperates with the locking rod 41. The top of the sealing ring 22 includes a first sealing layer 221 and a second sealing layer 222. An oil storage tank 223 is provided between the first sealing layer 221 and the second sealing layer 222, and the oil storage tank 223 stores lubricating oil.

[0034] This utility model's semi-automatic charging port cover locking actuator connects a locking device 4 to the worm gear of a motor 3. The locking device 4 includes a locking rod 41 and a locking element 42. The locking element 42 is equipped with a locking block 421. When the locking rod 41 is pressed down, the first slope 413 at the lower end of the locking rod 41 pushes the second slope of the locking block 421, pushing the locking block 421 towards the motor 3. When the locking block 421 is opposite to the locking opening 412, the locking block 421 resets under the action of the first spring 43, and one end of the locking block 421 enters the locking opening 412, thereby locking the charging port cover. The locking device has a simple structure, is easy to assemble, and reduces costs. When the charging port cover is locked, the conductive rod 8 abuts against the detection connector 71, causing the detection path to be broken, and the system reminds the user that the charging port cover is in the locked state.

[0035] Finally, it should be noted that the above embodiments only illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A semi-automatic charging port cover locking actuator, comprising a housing (1) and a top cover (2) that cooperate with each other, wherein the housing (1) includes a receiving chamber (11), and the receiving chamber (11) is provided with a motor (3), a locking device (4) and a base (5); one side of the top cover (2) is provided with an opening (21); one end of the base (5) includes a hollow sleeve (51); one end of the motor (3) is fixed to the inner wall of the housing (1), and the other end is provided with a worm gear; characterized in that, The locking device (4) includes a locking rod (41), a locking element (42), and a first spring (43); the locking rod (41) engages with the opening (21) of the top cover (2), and the top of the locking rod (41) is provided with a relatively outward protruding latch (411), which is located outside the opening (21). The lower end of the locking rod (41) engages with the sleeve (51) and is sleeved on the outside of the sleeve (51); a locking port (412) is provided on the side wall of the locking rod (41), and when the locking rod (41) is in the extended state relative to the opening (21)... The locking port (412) faces the inner wall of the housing (1), and the bottom end of the locking rod (41) is provided with an inwardly inclined first slope (413); the locking member (42) is sleeved on the worm gear, and the first spring (43) is sleeved on the worm gear, with one end abutting against the motor (3) and the other end abutting against the locking member (42); the side wall of the locking member (42) is provided with a locking block (421) facing outward, and the side wall of the locking block (421) facing the locking rod (41) is provided with an upwardly inclined second slope that cooperates with the first slope (413).

2. The semi-automatic pop-out charging port cover locking actuator according to claim 1, characterized in that, The lower end of the receiving compartment (11) is provided with a cable tie port (12), and a sheath connector (9) is fitted on the cable tie port (12).

3. The semi-automatic pop-out charging port cover locking actuator according to claim 2, characterized in that, The base (5) is located inside the cable tie port (12), and the motor (3) is located above the cable tie port (12).

4. The semi-automatic automatic pop-out charging port cover locking actuator according to claim 1, characterized in that, The locking member (42) has a thread inside that engages with the worm gear, and an annular groove (422) is provided on the outside of the thread. The other end of the first spring (43) abuts against the groove (422).

5. The semi-automatic automatic pop-out charging port cover locking actuator according to claim 1, characterized in that, The lower end of the locking member (42) is provided with a protrusion (423), the protrusion (423) extends to the outside of the housing (1), and the outer shell (10) is sleeved on the outside of the protrusion (423). The outer shell (10) is slidably connected to the housing (1), and the lower end of the outer shell (10) can be connected to a pull rope.

6. The semi-automatic automatic pop-out charging port cover locking actuator according to claim 1, characterized in that, The base (5) is provided with a conductive component (6) at its lower end. The conductive component (6) includes a first conductive terminal (61) and a second conductive terminal (62). The first conductive terminal (61) and the second conductive terminal (62) face the wire harness port (12). The first conductive terminal (61) is provided with two pins, and a detection switch (7) is connected to its tail end. The detection switch (7) is provided at the lower end of the base (5), and a detection port (71) is provided at the tail end of the detection switch (7). A conductive rod (8) is provided inside the locking rod (41). The conductive rod (8) is located inside the sleeve (51) and moves up and down with the locking rod (41). When the locking rod (41) is in a retracted state relative to the opening (21), the conductive rod (8) penetrates the sleeve (51) to the bottom of the sleeve (51) and contacts the detection port (71), so that the detection path is broken. At this time, the system displays that the charging port cover is in a locked state.

7. The semi-automatic automatic pop-out charging port cover locking actuator according to claim 6, characterized in that, The second conductive terminal (62) has two pins, and the tail of the pins extends upward to connect with the motor (3).

8. The semi-automatic pop-out charging port cover locking actuator according to claim 1, characterized in that, The top of the opening (21) is provided with a sealing ring (22) that cooperates with the locking rod (41). The top of the sealing ring (22) includes a first sealing layer (221) and a second sealing layer (222). An oil storage groove (223) is provided between the first sealing layer (221) and the second sealing layer (222).

9. The semi-automatic pop-out charging port cover locking actuator according to claim 1, characterized in that, The locking port (412) has annular protrusions on both sides surrounding the locking rod (41).

10. The semi-automatic automatic pop-out charging port cover locking actuator according to claim 1, characterized in that, The top cover (2) is provided with a vent hole (23), and a breathable membrane is provided on the inner side of the top cover (2) opposite to the vent hole (23).