High-strength dust cover for high-speed rail shock absorber

By introducing aluminum alloy reinforcing ribs and buffer springs into the dust cover of the high-speed rail shock absorber, the problems of insufficient strength and poor stability of the annular part of the dust cover were solved, achieving high strength and stable connection of the dust cover.

CN223536834UActive Publication Date: 2025-11-11ANHUI ZHONGSHENG AUTO PARTS CO LTD
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Patent Information

Application Number
CN202520075114.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-11-11
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

The existing dust covers for high-speed rail shock absorbers have poor strength in the annular part, making them prone to deformation, and the bottom structure has poor stability, resulting in poor dust protection and easy detachment from the shock absorber.

Method used

The structure adopts an integrated ring segment, upper conical segment and ring seat structure, combined with aluminum alloy reinforcing ribs, buffer springs and wear-resistant rubber sealing blocks. The reinforcing ribs improve the strength of the ring segment, and the buffer springs and sealing blocks improve the structural stability.

Benefits of technology

The strength of the annular section of the dust cover has been enhanced to prevent deformation, improve the dustproof effect, and enhance the connection stability with the shock absorber to prevent detachment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-strength dust cover for a high-speed rail shock absorber, which comprises a dust cover body, the dust cover body consists of an annular section, an upper conical section and an annular seat, the annular section, the upper conical section and the annular seat are integrally formed, and a reinforcing component is arranged at one end of the annular section far away from the circle center in a penetrating manner. The plurality of reinforcing ribs are respectively inserted into the plurality of circular holes, penetrate through one end, far away from the circle center, of the annular section, and are matched with the plurality of fixing bolts for positioning, so that the plurality of reinforcing ribs made of aluminum alloy improve the strength of the annular section of the dustproof cover body, and the dustproof effect is prevented from being influenced after the annular section is deformed; the annular sealing block is inserted into the annular opening, the multiple fixing rods penetrate through the lower annular protrusion, the multiple buffer springs are connected with the multiple fixing rods in a sleeving mode correspondingly, and therefore the multiple fixing rods are matched with the buffer springs to improve the balance weight and the structural stability of the dust cover body, and the dust cover body is prevented from being easily separated from the shock absorber.
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Description

Technical Field

[0001] This utility model relates to the field of high-speed rail dust cover technology, and in particular to a high-strength dust cover for high-speed rail shock absorbers. Background Technology

[0002] The dust cover for high-speed rail shock absorbers is a detachable dustproof device used for shock absorbers in high-speed trains. Its main function is to reduce dust entering the inside of the shock absorber when the piston rod extends or retracts, thus playing an important role in the operation of the shock absorber. The dust cover also protects the lubricating oil inside the shock absorber from leaking out and prevents the shock absorber from being covered by dust, ensuring that the shock absorber can maintain its optimal working condition.

[0003] Existing dust covers for high-speed rail shock absorbers have poor strength in their annular section during actual use. They are prone to deformation when exposed to the external environment for a long time, which affects the dustproof effect. In addition, the structural stability of the bottom of the dust cover is not good, which can easily cause the dust cover to detach from the shock absorber. A high-strength dust cover for high-speed rail shock absorbers is proposed to solve the above problems. Utility Model Content

[0004] To address the shortcomings and defects in existing technologies, this utility model proposes a high-strength dust cover for high-speed rail shock absorbers. This addresses the technical problems in the prior art where existing dust covers for high-speed rail shock absorbers have poor strength in their annular portion during actual use, making them prone to deformation when exposed to the external environment for extended periods, thus affecting dustproof performance. Furthermore, the bottom structure of the dust cover lacks stability, which can easily lead to the dust cover detaching from the shock absorber.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A high-strength dust cover for a high-speed rail shock absorber includes a dust cover body, which is composed of an annular segment, an upper conical segment, and an annular seat. The annular segment, the upper conical segment, and the annular seat are integrally formed. A reinforcing component is provided through the end of the annular segment away from the center. The annular seat has annular protrusions on the annular sidewalls near the upper and lower ends. A buffer component is provided between the opposite sidewalls of the two annular protrusions. The annular inner wall of the annular segment is coated with a wear-resistant layer.

[0007] Preferably, the reinforcing component includes a plurality of circular holes disposed at the lower end of the annular seat, each of the plurality of circular holes having a reinforcing rib passing through it, each of the plurality of reinforcing ribs being vertically disposed at the end of the annular segment away from the center and pressing against its top surface, each of the plurality of circular holes having a threaded fixing bolt connected thereto, and each of the plurality of fixing bolts pressing against the lower end of the plurality of reinforcing ribs respectively.

[0008] Preferably, the reinforcing ribs are arranged in a ring at equal intervals, and the reinforcing ribs are made of aluminum alloy.

[0009] Preferably, the annular protrusion and the annular seat are integrally formed, and the wear-resistant layer is made of silicon dioxide.

[0010] Preferably, the buffer assembly includes an annular opening disposed at the lower end of the lower annular protrusion, an annular sealing block inserted into the annular opening, adhesive filling the space between the annular sidewall of the annular sealing block and the annular inner wall of the annular opening, a plurality of fixing rods fixedly connected to the upper end of the annular sealing block, the upper ends of the plurality of fixing rods vertically penetrating the top surface of the annular opening and being bonded and fixed to the lower end of the upper annular protrusion, a plurality of buffer springs fixedly connected between the opposite sidewalls of the two annular protrusions, and the plurality of buffer springs are respectively sleeved on the plurality of fixing rods.

[0011] Preferably, the fixing rods are arranged in a ring at equal intervals, the annular sealing block is made of wear-resistant rubber, and the lower end of the annular sealing block and the lower end of the annular seat are on the same horizontal plane.

[0012] Compared with the prior art, the advantages of this utility model are as follows:

[0013] 1. By inserting several reinforcing ribs into several circular holes and passing through the end of the annular segment away from the center, and screwing several fixing bolts into several circular holes and pressing them against the reinforcing ribs, the aluminum alloy reinforcing ribs improve the strength of the annular segment of the dust cover body and prevent the annular segment from deforming and affecting the dustproof effect.

[0014] 2. By inserting several buffer springs between two annular protrusions, inserting an annular sealing block into the annular opening, and setting several fixing rods through the lower annular protrusion, and setting several buffer springs to be sleeved on several fixing rods respectively, the fixing rods work together with the buffer springs to improve the counterweight and structural stability of the dust cover body, and prevent the dust cover body from easily detaching from the shock absorber. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of a high-strength dust cover for a high-speed rail shock absorber proposed in this utility model;

[0016] Figure 2 This is a cross-sectional schematic diagram of a high-strength dust cover for a high-speed rail shock absorber proposed in this utility model;

[0017] Figure 3 for Figure 2 A magnified view of a section at point A in the middle;

[0018] Figure 4 for Figure 2 A magnified view of a section at point B.

[0019] In the diagram: 1. Annular segment, 2. Upper conical segment, 3. Annular seat, 4. Annular protrusion, 5. Wear-resistant layer, 6. Circular hole, 7. Reinforcing rib, 8. Fixing bolt, 9. Annular opening, 10. Annular sealing block, 11. Fixing rod, 12. Buffer spring. Detailed Implementation

[0020] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Reference Figure 1-4 A high-strength dust cover for a high-speed rail shock absorber includes a dust cover body composed of an annular segment 1, an upper conical segment 2, and an annular seat 3. The annular segment 1, the upper conical segment 2, and the annular seat 3 are integrally formed. A reinforcing component is provided through the end of the annular segment 1 away from the center. The reinforcing component includes several circular holes 6 located at the lower end of the annular seat 3. Reinforcing ribs 7 are provided through each of the several circular holes 6. The several reinforcing ribs 7 are vertically provided through the end of the annular segment 1 away from the center and abut against and press against its top surface. Fixing bolts 8 are threaded into each of the several circular holes 6. The several fixing bolts 8 abut against and press against the lower ends of the several reinforcing ribs 7 respectively. The reinforcing ribs 7 are arranged in a ring at equal intervals. The reinforcing ribs 7 are made of aluminum alloy. Several reinforcing ribs 7 are inserted into several circular holes 6 at the lower end of the annular seat 3, and the reinforcing ribs 7 are arranged to pass through the end of the annular segment 1 away from the center until the upper ends of the reinforcing ribs 7 are pressed against the top surface of the annular segment 1. Several fixing bolts 8 are screwed into several circular holes 6 and pressed against the reinforcing ribs 7, which effectively positions the reinforcing ribs 7 in the annular segment 1 and the circular holes 6. Thus, the aluminum alloy reinforcing ribs 7 can improve the strength of the annular segment 1 of the dust cover body and prevent the annular segment 1 from deforming and affecting the dustproof effect.

[0023] The annular seat 3 has annular protrusions 4 on its annular sidewalls near both the upper and lower ends. The inner annular wall of the annular segment 1 is coated with a wear-resistant layer 5. The wear-resistant layer 5, made of silica, improves the wear resistance of the annular segment 1 and extends the service life of the dust cover. The annular protrusions 4 and the annular seat 3 are integrally formed. The wear-resistant layer 5 is made of silica. A buffer assembly is provided between the opposing sidewalls of the two annular protrusions 4. The buffer assembly includes an annular opening 9 located at the lower end of the lower annular protrusion 4. An annular sealing block 10 is inserted into the annular opening 9. Adhesive is filled between the annular sidewall of the annular sealing block 10 and the annular inner wall of the annular opening 9. Several fixing rods 11 are fixedly connected to the upper end of the annular sealing block 10. The upper ends of the fixing rods 11 vertically penetrate the top surface of the annular opening 9 and are bonded and fixed to the lower end of the upper annular protrusion 4. Several buffer springs 12 are fixedly connected between the opposite sidewalls of the annular protrusion 4. Several buffer springs 12 are respectively sleeved on several fixed rods 11. The fixed rods 11 are arranged in a ring at equal intervals. The material of the annular sealing block 10 is wear-resistant rubber. The lower end of the annular sealing block 10 is on the same horizontal plane as the lower end of the annular seat 3. The annular sealing block 10 is inserted into the annular opening 9 and the fixed rods 11 are arranged to pass through the lower annular protrusion 4. Several buffer springs 12 are respectively sleeved on the fixed rods 11, and the upper ends of the fixed rods 11 are pressed against the upper annular protrusion 4. Adhesive is squeezed between the annular sealing block 10 and the annular opening 9, so that the fixed rods 11 cooperate with the buffer springs 12 to improve the counterweight and structural stability of the dust cover body and prevent the dust cover body from easily detaching from the shock absorber.

[0024] In use, this invention involves inserting several reinforcing ribs 7 into several circular holes 6 at the lower end of the annular seat 3, ensuring that the reinforcing ribs 7 penetrate the annular segment 1 away from the center, until the upper ends of the reinforcing ribs 7 are pressed against the top surface of the annular segment 1. Several fixing bolts 8 are then screwed into the circular holes 6 and pressed against the reinforcing ribs 7, effectively positioning the reinforcing ribs 7 within the annular segment 1 and the circular holes 6. This allows the aluminum alloy reinforcing ribs 7 to improve the strength of the annular segment 1 of the dust cover body, providing protection against dust. To prevent the annular segment 1 from deforming and affecting the dustproof effect, an annular sealing block 10 is inserted into the annular opening 9, and several fixing rods 11 are set through the lower annular protrusion 4. Several buffer springs 12 are respectively sleeved on several fixing rods 11, and the upper ends of several fixing rods 11 are pressed against the upper annular protrusion 4. Adhesive is squeezed between the annular sealing block 10 and the annular opening 9, so that several fixing rods 11, together with buffer springs 12, improve the counterweight and structural stability of the dust cover body, and prevent the dust cover body from easily detaching from the shock absorber.

[0025] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A high-strength dust cover for a high-speed rail shock absorber, comprising a dust cover body, wherein the dust cover body is composed of an annular segment (1), an upper conical segment (2), and an annular seat (3), wherein the annular segment (1), the upper conical segment (2), and the annular seat (3) are integrally formed, characterized in that, The annular segment (1) has a reinforcing component extending through one end away from the center. The annular seat (3) has annular protrusions (4) on the annular sidewalls near the upper and lower ends. A buffer component is provided between the opposite sidewalls of the two annular protrusions (4). The annular inner wall of the annular segment (1) is coated with a wear-resistant layer (5).

2. A high-strength dust cover for a high-speed rail shock absorber according to claim 1, characterized in that, The reinforcing component includes several circular holes (6) at the lower end of the annular seat (3). Each of the several circular holes (6) is provided with reinforcing ribs (7). Each of the several reinforcing ribs (7) is provided vertically through the end of the annular segment (1) away from the center and is pressed against its top surface. Each of the several circular holes (6) is threaded with fixing bolts (8). Each of the several fixing bolts (8) is pressed against the lower end of the several reinforcing ribs (7).

3. A high-strength dust cover for a high-speed rail shock absorber according to claim 2, characterized in that, The reinforcing ribs (7) are arranged in a ring at equal intervals, and the material of the reinforcing ribs (7) is aluminum alloy.

4. A high-strength dust cover for a high-speed rail shock absorber according to claim 1, characterized in that, The annular protrusion (4) and the annular seat (3) are integrally formed, and the wear-resistant layer (5) is made of silicon dioxide.

5. A high-strength dust cover for a high-speed rail shock absorber according to claim 1, characterized in that, The buffer assembly includes an annular opening (9) located at the lower end of the lower annular protrusion (4). An annular sealing block (10) is inserted into the annular opening (9). Adhesive is filled between the annular sidewall of the annular sealing block (10) and the annular inner wall of the annular opening (9). Several fixing rods (11) are fixedly connected to the upper end of the annular sealing block (10). The upper ends of the fixing rods (11) vertically penetrate the top surface of the annular opening (9) and are bonded and fixed to the lower end of the upper annular protrusion (4). Several buffer springs (12) are fixedly connected between the opposite sidewalls of the two annular protrusions (4). Several buffer springs (12) are respectively sleeved on several fixing rods (11).

6. A high-strength dust cover for a high-speed rail shock absorber according to claim 5, characterized in that, The fixed rods (11) are arranged in a ring at equal intervals. The material of the annular sealing block (10) is wear-resistant rubber. The lower end of the annular sealing block (10) and the lower end of the annular seat (3) are on the same horizontal plane.