Puncture and extrusion detection device for power battery

By incorporating a puncture chamber and a power chamber into the battery testing device, and utilizing lifting drive components and multi-layered protective measures, the safety issues in the battery puncture testing process have been resolved, resulting in a safer testing process.

CN223538671UActive Publication Date: 2025-11-11CHUANGSHIFU INTELLIGENT TECH (KUNSHAN) CO LTD
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Patent Information

Application Number
CN202423012139.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-11-11
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

There are safety issues in the existing battery puncture detection process, which may pose a threat to the surrounding environment.

Method used

A power battery puncture and compression testing device is designed, comprising a puncture chamber and a power chamber inside the test body. A lifting drive component is used to drive the battery platform to move up and down within the puncture chamber, and safety is improved through a hollow chamber design and multi-layer protection measures.

Benefits of technology

This improved the safety of puncture detection, reduced the impact on power components inside the engine compartment, and protected the safety of the surrounding working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of battery detection, in particular to a power battery puncture and extrusion detection device, which comprises a puncture cabin and a power cabin which are arranged in a test machine body along the vertical direction, a lifting driving part is arranged in the power cabin, and a battery platform is arranged in the puncture cabin in a liftable manner. The battery platform is connected to the lifting movable end, the bottom of the lifting driving piece is hinged to the testing machine body, the movable end of the lifting driving piece is hinged to the bottom of the battery platform, and the puncture head is located at the top of the testing machine body of the moving track of the battery platform. The two cabins are arranged, different functions can be achieved, mutual influence in the puncturing process is avoided, reaction generated after battery puncturing occurs in the puncturing cabin, the influence on power elements in the power cabin is reduced, and safety threats to the surrounding working environment are avoided.
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Description

Technical Field

[0001] This utility model relates to the field of battery testing technology, and in particular to a power battery puncture and compression testing device. Background Technology

[0002] Batteries are commonly used power sources; accidents can range from affecting equipment use to causing explosions and fires, resulting in property damage and personal injury. Existing energy storage systems often subject batteries to destructive testing, such as puncture tests, to verify their stability in extreme environments. However, due to the inherent uncertainties after battery damage during testing, it is crucial to improve testing stability to avoid threatening the safety of the surrounding environment. Therefore, a battery puncture and compression testing device is needed. Utility Model Content

[0003] In view of the shortcomings of the prior art described above, the purpose of this utility model is to provide a power battery puncture and compression detection device to solve the safety problem of battery puncture in the prior art.

[0004] To achieve the above and other related objectives, this utility model provides the following technical solution:

[0005] A power battery puncture and crush detection device, comprising:

[0006] The test body has a puncture chamber and a power chamber arranged vertically inside the test body.

[0007] The battery platform is equipped with a lifting drive unit inside the power compartment. The battery platform is movably located inside the puncture chamber and is connected to a movable lifting end. The bottom of the lifting drive unit is hinged to the test body, and the movable end of the lifting drive unit is hinged to the bottom of the battery platform.

[0008] A puncture head is located on top of the test body along the movement trajectory of the battery platform.

[0009] To achieve the above technical solution, a puncture chamber and a power chamber are arranged vertically within the testing machine. The two sets of chambers can perform different functions, avoiding mutual interference during the puncture process. Furthermore, it allows the puncture test to be completed within the puncture chamber, improving the safety of the puncture action and facilitating the observation of the puncture situation. The reaction after battery puncture occurs within the puncture chamber, reducing the impact on the power components in the power chamber and avoiding safety threats to the surrounding working environment.

[0010] By installing a lifting drive component in the power compartment, the battery platform is driven to move up and down in the puncture chamber to transport the battery to or away from the puncture working surface. By hinged between the bottom of the lifting drive component and the test body, and hinged between the movable end of the lifting drive component and the bottom of the battery platform, the support stability of the lifting drive component on the battery platform during the lifting movement can be improved.

[0011] In one embodiment of the present invention, a platform hinge base is provided at the bottom of the battery platform, a downwardly protruding hinge ear is provided on the hinge base, and a movable end hinge joint is provided at the movable end of the lifting drive component, and the movable end hinge joint and the hinge ear are rotatably connected.

[0012] To achieve the above technical solution, a platform hinge base is provided at the bottom of the battery platform. A downwardly protruding hinge lug is provided on the hinge base to connect the movable end hinge joint of the lifting drive component, which can improve the stability of the lifting drive component driving the battery platform to move up and down.

[0013] In one embodiment of the present invention, a hinged base is provided between the bottom of the lifting drive component and the bottom of the power compartment, and the bottom of the fixed end of the lifting drive component is rotatably connected to the hinged base.

[0014] To achieve the above technical solution, the connection mobility between the lifting drive component and the bottom of the power compartment can be improved by setting a hinged base, thereby ensuring the reliability of the lifting drive component in driving the lifting movement of the battery platform.

[0015] In one embodiment of this utility model, a displacement sensor is provided on the side of the fixed end of the lifting drive member near the movable end.

[0016] To achieve the above technical solution, a displacement sensor can be used to sense the lifting height of the battery platform, thereby improving the stability of the battery-powered puncture action.

[0017] In one embodiment of the present invention, a guide post is provided inside the puncture chamber, the guide post penetrates the battery platform, and the guide post and the battery platform are in sliding engagement.

[0018] To achieve the above technical solution, the guide column can guide the battery platform as it moves up and down with the lifting drive component, thus ensuring the stability of the battery platform's movement.

[0019] In one embodiment of this utility model, the connection between the puncture chamber and the power chamber is hollowed out.

[0020] To achieve the above technical solution, the connection between the puncture chamber and the power chamber is designed with a hollow structure, which provides sufficient space for gas flow in the puncture chamber. Furthermore, the power chamber, as the final reaction space, further improves the comprehensiveness of battery testing within the testing machine and protects the safety of the surrounding working environment.

[0021] In one embodiment of the present invention, a force measuring tray is further provided between the puncture head and the top of the testing machine body, and multiple sets of the puncture head are provided on the lower side of the force measuring tray, and a force sensor is provided on the upper side of the force measuring tray and the top of the testing machine body.

[0022] To achieve the above technical solution, by setting multiple sets of puncture heads on the underside of the force measuring tray, the comprehensiveness of puncture detection can be improved, and the force sensor can monitor the puncture pressure of the puncture head in a timely manner.

[0023] In one embodiment of this utility model, an observation net is provided on the front side of the puncture chamber, a first observation glass is provided on the outside of the observation net, a puncture chamber door is provided on the test body, and a second observation glass is provided on the puncture chamber door. The first observation glass and the second observation glass are set at the same height.

[0024] To achieve the above technical solution, the observation netting can prevent large debris from posing a safety threat to the surrounding area, while the first observation glass serves as the first line of protection to prevent threats to the outside world during the reaction process. The second observation glass installed on the puncture chamber door serves as the second line of protection to further enhance the test unit's protection of the surrounding environment.

[0025] As described above, the power battery puncture and compression testing device of this utility model has the following beneficial effects: by arranging a puncture chamber and a power chamber vertically in the testing machine body, the two sets of chambers can achieve different functions, avoiding mutual interference during the puncture process. Furthermore, it is convenient to complete the puncture test in the puncture chamber during power battery puncture testing, improving the safety of the puncture action and facilitating the observation of the puncture situation. The reaction after battery puncture occurs in the puncture chamber, reducing the impact on the power components in the power chamber and avoiding safety threats to the surrounding working environment.

[0026] By installing a lifting drive component in the power compartment, the battery platform is driven to move up and down in the puncture chamber to transport the battery to or away from the puncture working surface. By hinged between the bottom of the lifting drive component and the test body, and hinged between the movable end of the lifting drive component and the bottom of the battery platform, the support stability of the lifting drive component on the battery platform during the lifting movement can be improved. Attached Figure Description

[0027] Figure 1The diagram shown is a structural schematic of the power battery puncture and compression detection device disclosed in the embodiments of this utility model.

[0028] Figure 2 The diagram shown is a schematic diagram of the puncture chamber structure of the power battery puncture and compression detection device disclosed in this embodiment of the present invention.

[0029] Figure 3 The diagram shown is a schematic diagram of the lifting drive component of the power battery puncture and crush detection device disclosed in this embodiment of the present invention.

[0030] Figure 4 Displayed as Figure 3 A partial enlarged view of the figure marked A in the attached diagram.

[0031] Figure 5 Displayed as Figure 3 A magnified view of part labeled B in the attached figure.

[0032] Figure 6 The diagram shown is a schematic diagram of the first observation glass structure of the power battery puncture and crush detection device disclosed in this embodiment of the present invention.

[0033] Figure 7 The diagram shown is a schematic diagram of the observation net structure of the power battery puncture and crush detection device disclosed in this embodiment of the present invention.

[0034] Component designation explanation

[0035] 1. Test body; 2. Puncture chamber; 3. Power chamber; 4. Battery platform; 5. Lifting drive component; 6. Puncture head; 7. Platform hinge base; 8. Hinge ear; 9. Moving end hinge joint; 10. Hinge base; 11. Displacement sensor; 12. Guide column; 13. Force measuring tray; 14. Force measuring sensor; 15. Observation net; 16. First observation glass; 17. Second observation glass. Detailed Implementation

[0036] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. It should be noted that, unless otherwise specified, the following embodiments and features can be combined with each other.

[0037] Please see Figures 1 to 7This utility model provides a power battery puncture and compression detection device, including a puncture chamber 2 and a power chamber 3 arranged vertically inside a test body 1. A lifting drive 5 is provided in the power chamber 3. A battery platform 4 is movably disposed in the puncture chamber 2 and connected to the movable end of the lifting drive 5. The bottom of the lifting drive 5 is hinged to the test body 1, and the movable end of the lifting drive 5 is hinged to the bottom of the battery platform 4. The puncture head 6 is located at the top of the test body 1 along the movement trajectory of the battery platform 4.

[0038] By vertically arranging a puncture chamber 2 and a power chamber 3 within the test body 1, the two sets of chambers can achieve different functions, avoiding mutual interference during the puncture process. Furthermore, it facilitates the completion of the puncture test within the puncture chamber 2 during power battery puncture testing, improving the safety of the puncture action and facilitating the observation of the puncture situation. The reaction after battery puncture occurs within the puncture chamber 2, reducing the impact on the power components within the power chamber 3 and avoiding safety threats to the surrounding working environment.

[0039] By installing a lifting drive component 5 in the power compartment 3, the battery platform 4 is driven to move up and down in the puncture chamber 2 to transport the battery to or away from the puncture working surface. By hinged between the bottom of the lifting drive component 5 and the test body 1, and hinged between the movable end of the lifting drive component 5 and the bottom of the battery platform 4, the support stability of the lifting drive component 5 on the battery platform 4 during the lifting movement can be improved.

[0040] The battery platform 4 has a platform hinge base 7 at its bottom, and a downwardly protruding hinge lug 8 on the platform hinge base 7. The movable end of the lifting drive component 5 has a movable end hinge joint 9. The movable end hinge joint 9 and the hinge lug 8 are rotatably connected. By using the hinge base 10 at the bottom of the battery platform 4 and the downwardly protruding hinge lug 8 on the hinge base 10 to connect the movable end hinge joint 9 of the lifting drive component 5, the stability of the lifting and lowering movement of the battery platform 4 driven by the lifting drive component 5 can be improved.

[0041] A hinged base 10 is provided between the bottom of the lifting drive component 5 and the bottom of the power compartment 3. The bottom of the fixed end of the lifting drive component 5 is rotatably connected to the hinged base 10. By setting the hinged base 10, the connection mobility between the lifting drive component 5 and the bottom of the power compartment 3 can be improved, thereby ensuring the reliability of the lifting drive component 5 in driving the lifting movement of the battery platform 4.

[0042] A displacement sensor 11 is provided on the fixed end of the lifting drive component 5 near the movable end. The displacement sensor 11 can sense the lifting height of the battery platform 4, thereby improving the stability of the battery-powered puncture action.

[0043] The puncture chamber 2 is equipped with a guide column 12 that penetrates the battery platform 4 and slides between the guide column 12 and the battery platform 4. The guide column 12 can guide the battery platform 4 as it moves up and down with the lifting drive component 5, thus ensuring the stability of the battery platform 4.

[0044] The connection between the puncture chamber 2 and the power chamber 3 is designed with a hollow structure. By making the connection between the puncture chamber 2 and the power chamber 3 hollow, sufficient gas flow space can be provided for the puncture chamber 2. Furthermore, the power chamber 3, as the final reaction space, further improves the comprehensiveness of battery testing within the test unit 1 and protects the safety of the surrounding working environment.

[0045] A force measuring tray 13 is also provided between the puncture head 6 and the top of the testing machine body 1. Multiple sets of puncture heads 6 are set on the lower side of the force measuring tray 13. A force sensor 14 is set between the upper side of the force measuring tray 13 and the top of the testing machine. By setting multiple sets of puncture heads 6 on the lower side of the force measuring tray 13, the comprehensiveness of puncture detection can be improved. The force sensor 14 can monitor the puncture pressure of the puncture head 6 in a timely manner.

[0046] An observation net 15 is installed on the front side of the puncture chamber 2, and a first observation glass 16 is installed on the outside of the observation net 15. The test body 1 is equipped with a door to the puncture chamber 2, and a second observation glass 17 is installed on the door to the puncture chamber 2. The first observation glass 16 and the second observation glass 17 are set at the same height. The setting of the observation net 15 can prevent large debris from being ejected and causing safety threats to the surroundings. The first observation glass 16 serves as the first line of protection to prevent threats to the outside world during the reaction process. The second observation glass 17 installed on the door to the puncture chamber 2 serves as the second line of protection to further enhance the protection effect of the test body 1 on the surrounding environment.

[0047] This invention features a puncture chamber and a power chamber arranged vertically within the testing machine. These two chambers serve different functions, preventing interference between them during the puncture process. Furthermore, the puncture test is conveniently performed within the puncture chamber, improving safety and facilitating observation of the puncture. The battery's reaction after puncture occurs within the puncture chamber, minimizing impact on the power components within the power chamber and preventing safety threats to the surrounding working environment. A lifting drive unit within the power chamber moves the battery platform up and down within the puncture chamber, transporting the battery to or away from the puncture working surface. The lifting drive unit's bottom is hinged to the testing machine body, and its movable end is hinged to the bottom of the battery platform, enhancing the stability of the lifting drive unit's support for the battery platform during the lifting motion.

[0048] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit this utility model. All equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A power battery puncture and crush detection device, characterized in that, include: The test body has a puncture chamber and a power chamber arranged vertically inside the test body. The battery platform is equipped with a lifting drive unit inside the power compartment. The battery platform is movably located inside the puncture chamber and is connected to a movable lifting end. The bottom of the lifting drive unit is hinged to the test body, and the movable end of the lifting drive unit is hinged to the bottom of the battery platform. A puncture head is located on top of the test body along the movement trajectory of the battery platform.

2. The power battery puncture and crush detection device according to claim 1, characterized in that: The battery platform has a platform hinge base at its bottom, and a downwardly protruding hinge lug is provided on the hinge base. The movable end of the lifting drive component is provided with a movable end hinge joint, and the movable end hinge joint is rotatably connected to the hinge lug.

3. The power battery puncture and compression detection device according to claim 1, characterized in that: A hinged base is provided between the bottom of the lifting drive component and the bottom of the power compartment, and the bottom of the fixed end of the lifting drive component is rotatably connected to the hinged base.

4. The power battery puncture and crush detection device according to claim 1, characterized in that: A displacement sensor is provided on the fixed end of the lifting drive component near the movable end.

5. The power battery puncture and crush detection device according to claim 1, characterized in that: The puncture chamber is equipped with a guide post that penetrates the battery platform and is slidably engaged with the battery platform.

6. The power battery puncture and crush detection device according to claim 1, characterized in that: The connection between the puncture chamber and the power chamber is designed with a hollow structure.

7. The power battery puncture and crush detection device according to claim 1, characterized in that: A force measuring tray is also provided between the puncture head and the top of the testing machine body. Multiple sets of puncture heads are provided on the lower side of the force measuring tray, and a force sensor is provided between the upper side of the force measuring tray and the top of the testing machine body.

8. The power battery puncture and crush detection device according to claim 1, characterized in that: An observation net is provided on the front side of the puncture chamber, and a first observation glass is provided on the outside of the observation net. A puncture chamber door is provided on the test body, and a second observation glass is provided on the puncture chamber door. The first observation glass and the second observation glass are set at the same height.