Battery pack and electric equipment
By designing the battery pack and electrical modules in layers within the battery pack, and using adapter modules and insulating bases to achieve electrical connections, the problem of limited battery pack capacity is solved, the capacity and safety of the battery pack are improved, and production and maintenance costs are reduced.
Patent Information
- Application Number
- CN202422844746.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-20
AI Technical Summary
Existing battery packs have limited battery capacity due to the battery management system and battery power distribution unit being located in the same space.
The design employs a layered approach, placing the battery pack and electrical modules in separate housings and connecting them via an adapter module. Electrical connections are made using an insulating base and adapter fasteners, while seals and connectors enhance sealing and stability.
It increases the battery pack capacity, improves the reliability and safety of electrical connections, reduces production costs and maintenance difficulty, and enhances the overall performance of the battery pack.
Smart Images

Figure CN223539716U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery technology, specifically to a battery pack and an electrical device. Background Technology
[0002] In related technologies, because the battery management system and electrical components of the battery power distribution unit are located in the same space as the battery, the number of batteries is relatively small, and the capacity of the battery pack is limited by the number of batteries, resulting in a lower battery pack capacity. Utility Model Content
[0003] In view of this, the present invention provides a battery pack to solve the problem of low battery pack capacity.
[0004] In a first aspect, this utility model provides a battery pack having a first direction, comprising: a cover plate having an opening extending through the first direction; a first housing; connected to one side of the cover plate along the first direction and forming a first receiving cavity with the first housing; a second housing connected to the other side of the cover plate along the first direction and forming a second receiving cavity with the cover plate, the first receiving cavity and the second receiving cavity being stacked along the first direction and connected through the opening; a battery pack disposed within the first receiving cavity; an electrical module disposed within the second receiving cavity; and a transfer module comprising an insulating base and a transfer assembly, the insulating base being disposed at the opening, the transfer assembly comprising an electrical transfer member, a transfer fixing member, and a battery transfer member, the transfer fixing member being disposed within the insulating base, one end of the transfer fixing member being electrically connected to the electrical module through the electrical transfer member, and the other end being electrically connected to the battery pack through the battery transfer member, wherein the electrical transfer member is located on the side of the insulating base facing the electrical module along the first direction, and the battery transfer member is located on the side of the insulating base facing the battery pack along the first direction.
[0005] Beneficial effects: The battery pack of this utility model, by arranging the first and second receiving cavities in layers, i.e., stacking the first and second receiving cavities along the first direction, can reduce the number of electrical components in the first receiving cavity and increase the number of batteries that can be placed in the first receiving cavity, thereby increasing the battery pack capacity. Furthermore, by setting up an adapter module and providing an opening on the cover plate, the battery pack and electrical module can be electrically connected between the first and second receiving cavities. The electrical connection of the battery pack is effective, ensuring that the battery pack can perform normal functions.
[0006] In one optional embodiment, the insulating base has a mounting surface facing the cover plate along the first direction, the orthographic projection of the mounting surface along the first direction onto the cover plate covering the opening; the battery pack further includes: a seal disposed on the mounting surface and between the mounting surface and the cover plate, the seal extending circumferentially along the opening and surrounding the opening; and a connector passing through the cover plate and the mounting surface along the first direction.
[0007] Beneficial effects: It can not only improve the sealing performance between the insulating base and the cover plate, preventing the adhesive in the first cavity from entering the second cavity through the opening, ensuring that the electrical module can work normally and facilitating disassembly, but also avoid hard contact between the insulating base and the cover plate, reducing the probability of damage to the insulating base and the cover plate.
[0008] In one optional embodiment, the insulating base includes a protective protrusion that protrudes from the mounting surface along the first direction. The sealing member has a through hole corresponding to the position of the protective protrusion, and the protective protrusion passes through the through hole. The end of the protective protrusion facing away from the mounting surface along the first direction is recessed towards the side near the mounting surface to form a protective cavity. One end of the electrical adapter and one end of the adapter fixing member are connected to each other and are both located within the protective cavity.
[0009] Beneficial effects: Prevents electrical conduction between electrical adapters and adapter fasteners and other components, thus improving circuit safety.
[0010] In one alternative embodiment, the battery pack further includes a cover detachably connected to the protective protrusion and covering the protective cavity.
[0011] Beneficial effects: Prevents electrical conduction between electrical adapters and adapter fasteners and other components, thus improving circuit safety.
[0012] In one optional embodiment, the adapter includes: a vertical section extending along the first direction and disposed within the insulating base; a first horizontal section disposed on the side of the insulating base facing the cover plate along the first direction, with both ends of the first horizontal section connected to the electrical adapter and the vertical section respectively; and a second horizontal section disposed on the side of the insulating base facing away from the cover plate along the first direction, with both ends of the second horizontal section connected to the battery adapter and the vertical section respectively.
[0013] Beneficial effects: While realizing the connection of the adapter components, the extension length of the adapter fixing parts is increased, which helps to improve the connection stability between the adapter fixing parts and the insulating base.
[0014] In one alternative embodiment, the electrical adapter and the adapter fixing member are detachably connected; and / or the battery adapter and the adapter fixing member are detachably connected.
[0015] Beneficial effects: On the one hand, it facilitates the connection between the insulating base and the housing; on the other hand, it reduces processing difficulty, improves production efficiency, reduces production costs, and facilitates parts replacement.
[0016] In one optional embodiment, the battery pack further has a second direction that intersects the first direction simultaneously. The battery pack also includes a slave control module disposed within the first receiving cavity and on the same side of the battery pack along the second direction as the adapter module. The battery pack includes multiple battery cells, and the slave control module is connected to at least one of the battery cells. The adapter module further includes a control adapter disposed on the insulating base and penetrating the insulating base along the first direction. The control adapter is spaced apart from the adapter assembly, and one end of the control adapter along the first direction is connected to the electrical module, while the other end of the control adapter along the first direction is connected to the slave control module.
[0017] Beneficial effects: No additional installation structure is required for the control adapter, which improves the integration level of the adapter module while realizing the connection between the electrical module and the slave control module.
[0018] In an optional embodiment, the battery pack further has a third direction intersecting the first direction and the second direction. The adapter module includes two adapter components. Both the electrical module and the battery pack have positive and negative terminals. The positive terminals of the electrical module and the battery pack are electrically connected through one adapter component, and the negative terminals of the electrical module and the battery pack are electrically connected through the other adapter component. The two adapter components are spaced apart along the third direction, and the control adapter is located between the two adapter components along the third direction.
[0019] Beneficial effects: It reduces the probability of contact between the two adapter components, thereby avoiding short circuits and improving circuit safety.
[0020] In one optional embodiment, the insulating base includes: an integrated portion covering the opening along the first direction, the integrated portion having the adapter assembly; a positioning portion connected to the integrated portion on the side opposite to the cover plate along the first direction, the first housing including a frame and a bottom support plate, the frame connecting the cover plate and the bottom support plate on opposite sides along the first direction respectively, the cover plate, the frame, and the bottom support plate together forming the first receiving cavity, and the positioning portion connected to the side of the frame facing the battery pack.
[0021] Beneficial effects: Avoids interference between the integration unit, fixed adapter, or battery adapter and the connection between the mounting unit and the enclosure, facilitating installation.
[0022] Secondly, this utility model provides an electrical device, including the battery pack described in the first aspect.
[0023] Beneficial effects: The electrical equipment of this utility model, using the battery pack described in the first aspect, can increase the capacity of the battery pack while ensuring its normal function. Attached Figure Description
[0024] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0025] Figure 1 This is a schematic diagram of the battery pack structure according to an embodiment of the present invention;
[0026] Figure 2 This is a cross-sectional view of the battery pack according to an embodiment of the present utility model;
[0027] Figure 3 for Figure 2 A magnified view of a portion of region A in the middle;
[0028] Figure 4 This is a schematic diagram showing the cooperation of the adapter module, the first housing, and the cover plate of the battery pack according to an embodiment of the present utility model;
[0029] Figure 5 for Figure 4 A magnified view of a portion of region B in the middle;
[0030] Figure 6 This is a schematic diagram of the structure of the cover plate of the battery pack according to an embodiment of the present utility model;
[0031] Figure 7 This is one of the structural schematic diagrams of the battery pack adapter module according to an embodiment of the present utility model;
[0032] Figure 8 This is a second schematic diagram of the structure of the battery pack adapter module according to an embodiment of the present utility model;
[0033] Figure 9 This is an exploded view of the adapter module of the battery pack according to an embodiment of the present utility model.
[0034] Figure 10This is a cross-sectional view of the adapter module of the battery pack according to an embodiment of the present invention.
[0035] Explanation of reference numerals in the attached figures:
[0036] 1. Battery pack;
[0037] 100. First housing; 101. First receiving cavity; 102. Second receiving cavity; 110. Cover plate; 111. Opening; 120. Second housing; 130. Frame; 140. Base plate;
[0038] 200. Electrical modules;
[0039] 300. Battery pack; 310. Battery cell;
[0040] 400. Slave control module;
[0041] 500, Adapter module; 501, Mounting surface; 510, Insulating base; 511, Protective protrusion; 5111, Protective cavity; 512, Integration section; 513, Positioning section; 5131, Positioning plate; 5132, Mounting plate; 5133, Support plate; 5134, Opening; 520, Adapter assembly;
[0042] 521. Electrical adapter; 522. Adapter fixing component; 5221. Vertical section; 5222. First horizontal section; 5223. Second horizontal section; 523. Battery adapter; 530. Sealing component; 531. Through hole; 540. Connector; 550. Cover; 560. Control adapter; 570. First bolt; 571. First nut; 580. Second bolt; 581. Second nut. Detailed Implementation
[0043] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0044] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0045] In the description of this utility model, "a plurality of" means two or more. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0046] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0047] The following is combined with Figures 1 to 10 The following describes embodiments of the present invention.
[0048] In a first aspect, according to an embodiment of the present invention, a battery pack 1 is provided. The battery pack 1 has an intersecting first direction Z and a second direction X. The battery pack 1 includes a first housing 100, a cover plate 110, a second housing 120, a battery pack 300, an electrical module 200, and an adapter module 500.
[0049] A cover plate 110 is connected to a first housing 100 along one side of the first direction Z, forming a first receiving cavity 101 with the first housing 100. The cover plate 110 is also connected to a second housing 120 along the other side of the first direction Z, forming a second receiving cavity 102 with the second housing 120. The cover plate 110 has an opening 111 extending along the first direction Z. The first receiving cavity 101 and the second receiving cavity 102 are stacked along the first direction Z and connected through the opening 111. The first housing 100, the cover plate 110, and the second housing 120 are stacked along the first direction Z.
[0050] The battery pack 300 is located in the first receiving cavity 101, and the electrical module 200 is located in the second receiving cavity 102. That is to say, the battery pack 300 and the electrical module 200 are located on opposite sides of the cover plate 110 along the first direction Z.
[0051] The battery pack 300 may include multiple battery cells 310, which may be connected in series or in parallel. The electrical module 200 may include a battery management system (BMS) and a battery distribution unit (BDU). The battery management system is used to manage and maintain the multiple battery cells 310, prevent overcharging and over-discharging of the battery cells 310, extend the service life of the battery cells 310, and monitor the status of the battery cells 310. The battery distribution unit is used to connect to the high-voltage load of the vehicle and the fast charging harness through a high-voltage electrical interface to realize the distribution and management of the energy of the battery cells 310.
[0052] By layering the first receiving cavity 101 and the second receiving cavity 102, i.e., stacking the first receiving cavity 101 and the second receiving cavity 102 along the first direction Z, and separating the first receiving cavity 101 and the second receiving cavity 102 by the cover plate 110, the number of electrical components in the first receiving cavity 101 can be reduced, the number of battery cells 310 that can be arranged in the first receiving cavity 101 can be increased, thereby achieving the purpose of increasing the capacity of the battery pack 1.
[0053] In addition, the first receiving cavity 101 can be filled with expanding foam to improve the strength of the battery pack 1. By setting the first receiving cavity 101 and the second receiving cavity 102 in layers, the electrical module 200 can be prevented from being affected by the expanding foam, and the electrical components in the second receiving cavity 102 can be adjusted and repaired in the future, thereby reducing the cost of using the battery pack 1.
[0054] The battery pack 1 also includes an adapter module 500, which includes an insulating base 510 and an adapter assembly 520. The insulating base 510 is disposed at the opening 111, wherein the insulating base 510 is disposed in the first receiving cavity 101, or the insulating base 510 is disposed in the second receiving cavity 102, or a portion of the insulating base 510 is located in the first receiving cavity 101 and another portion is located in the second receiving cavity 102. The adapter assembly 520 includes an electrical adapter 521, an adapter fixing member 522, and a battery adapter 523. The adapter fixing member 522 is disposed on the insulating base 510. One end of the adapter fixing member 522 is connected to the electrical module 200 through the electrical adapter 521, and the other end is connected to the battery pack 300 through the battery adapter 523. The electrical adapter 521 and the battery adapter 523 are respectively disposed on opposite sides of the insulating base 510 along the first direction Z.
[0055] The adapter fixing component 522 can be integrally injection molded with the insulating base 510 to improve the connection strength between the adapter component 520 and the insulating base 510.
[0056] By setting up the adapter module 500, an electrical connection between the battery pack 300 and the electrical module 200 can be realized. The adapter assembly 520 is divided into a three-section structure, with the electrical adapter 521 located on the side of the insulating base 510 facing the electrical module 200 along the first direction Z, and the battery adapter 523 located on the side of the insulating base 510 facing the battery pack 300 along the first direction Z. This can shorten the length of the electrical adapter 521 and the battery adapter 523, reduce the weight and cost of the electrical adapter 521 and the battery adapter 523, and facilitate the electrical connection between the adapter module 500, the electrical module 200 and the battery pack 300.
[0057] like Figure 7 and Figure 9 As shown, in this embodiment, the insulating base 510 has a mounting surface 801 facing the cover plate 110 along the first direction Z. The orthographic projection of the mounting surface 801 along the first direction Z onto the cover plate 110 covers the opening 111. The battery pack 1 also includes a seal 530 and a connector 540. The seal 530 is compressed between the mounting surface 501 and the cover plate 110. The seal 530 extends circumferentially along the opening 111 and surrounds the opening 111. The connector 540 passes through the cover plate 110 and the mounting surface 501 along the first direction Z and is fixed to the insulating base 510.
[0058] The sealing element 530 can be foam. The sealing element 530 and the insulating base 510 can be connected by adhesive, connector 540, or other means. Alternatively, the insulating base 510 may have a mounting groove (not shown in the figure), and the sealing element 530 may be located in the mounting groove. The connector 540 can be a bolt, which passes through the cover plate 110 and is threadedly engaged with the insulating base 510.
[0059] In this way, the setting of the sealing element 530 can, on the one hand, improve the sealing performance between the insulating base 510 and the cover plate 110, prevent the adhesive in the first receiving cavity 101 from entering the second receiving cavity 102 through the opening 111, and ensure that the electrical module 200 can work normally. On the other hand, it can prevent the insulating base 510 and the cover plate 110 from making hard contact, reducing the probability of damage to the insulating base 510 and the cover plate 110.
[0060] The connector 540 fixes the relative position between the cover plate 110 and the insulating base 510, so that the cover plate 110 and the insulating base 510 clamp the sealing member 530. This not only facilitates the installation and disassembly of the cover plate 110 and the insulating base 510, but also ensures the sealing effect of the sealing member 530 on the gap between the cover plate 110 and the insulating base 510, and more effectively prevents the adhesive in the first receiving cavity 101 from entering the second receiving cavity 102 through the opening 111.
[0061] like Figure 7 , Figure 9 and Figure 10 As shown, in this embodiment, the electrical adapter 521 and the adapter fixing member 522 are detachably connected. That is, the adapter fixing member 522 and the electrical adapter 521 can be separately installed, and they can be connected by snap-fit, bolt connection, or other methods. Specifically, when connecting the insulating base 510 to the first housing 100, the electrical adapter 521 and the adapter fixing member 522 can be left unconnected initially. This facilitates the connection between the insulating base 510 and the first housing 100, reduces the processing difficulty of the adapter assembly 520, improves production efficiency, and facilitates later replacement of the electrical adapter 521, reducing maintenance costs.
[0062] like Figures 8-10 As shown in the technical solution of this embodiment, the battery adapter 523 and the adapter fixing member 522 are detachably connected. That is, the adapter fixing member 522 and the battery adapter 523 can be separately arranged, and the adapter fixing member 522 and the battery adapter 523 can be connected by means of snap-fit, bolt connection, etc. In particular, when the insulating base 510 is connected to the first housing 100, the battery adapter 523 can be left unconnected to the adapter fixing member 522. This facilitates the connection between the insulating base 510 and the first housing 100, reduces the processing difficulty of the adapter assembly 520, improves production efficiency, and facilitates the replacement of the battery adapter 523 later, reducing maintenance costs.
[0063] like Figure 7 , Figures 9-10As shown, in this embodiment, the insulating base 510 is provided with a protective protrusion 511. The protective protrusion 511 protrudes from the mounting surface 501 along the first direction Z. The sealing member 530 has a through hole 531 corresponding to the position of the protective protrusion 511. The protective protrusion 511 passes through the through hole 531, and the protective protrusion 511 encloses a protective cavity 5111. That is, the side of the protective protrusion 511 facing away from the mounting surface 501 is recessed to form the protective cavity 5111. The connection between the adapter fixing member 522 and the electrical adapter member 521 is located inside the protective cavity 5111. That is, the ends of the adapter fixing member 522 and the electrical adapter member 521 are both located inside the protective cavity 5111 and are connected to each other. The cross-section of the protective protrusion 511 can be constructed as a circular ring, a rectangular ring, or other polygonal ring structures.
[0064] In this way, on the one hand, the position of the connection between the adapter 522 and the electrical adapter 521 can be defined, improving the positioning accuracy; on the other hand, the connection between the adapter 522 and the electrical adapter 521 can be prevented from contacting other devices, improving circuit safety, reducing the probability of the connection between the adapter 522 and the electrical adapter 521 being separated by collision, and improving the reliability of the connection between the adapter 522 and the electrical adapter 521.
[0065] like Figures 9-10 As shown, in this embodiment, the battery pack 1 further includes a cover 550, which is detachably connected to the protective protrusion 511, and the cover protects the cavity 5111. The cover 550 is made of insulating material. The protective protrusion 511 and the cover 550 can be connected by snap-fit connection, threaded connection, sliding connection, or other detachable methods.
[0066] This avoids contact between the connection point of the adapter 522 and the electrical adapter 521 and other devices, improves circuit safety, reduces the probability of the connection point of the adapter 522 and the electrical adapter 521 being separated by collision, and improves the reliability of the connection between the adapter 522 and the electrical adapter 521.
[0067] like Figures 9-10 As shown, in the technical solution of this embodiment, the adapter fixing member 522 includes a vertical segment 5221, a first horizontal segment 5222, and a second horizontal segment 5223.
[0068] A vertical segment 5221 extends along the first direction Z and is disposed within the insulating base 510. A first horizontal segment 5222 is disposed along the first direction Z on the side of the insulating base 510 facing the cover plate 110, and is disposed on the side of the vertical segment 5221 along the second direction X facing away from the battery pack 300. The two ends of the first horizontal segment 5222 are respectively connected to the electrical adapter 521 and the vertical segment 5221. A second horizontal segment 5223 is disposed along the first direction Z on the side of the insulating base 510 facing away from the cover plate 110, and is disposed on the side of the vertical segment 5221 along the second direction X facing towards the battery pack 300. The two ends of the second horizontal segment 5223 are respectively connected to the battery adapter 523 and the vertical segment 5221.
[0069] For example, the first horizontal segment 5222 and the electrical adapter 521 are connected by a first bolt 570, which is fixed to the mounting surface 501. The first bolt 570 can be integrally injection molded with the insulating base 510, and then the first nut 571 is threadedly connected to the first bolt 570 to fix the first horizontal segment 5222 and the electrical adapter 521.
[0070] The second horizontal segment 5223 and the battery adapter 523 are connected by a second bolt 580. The second bolt 580 is fixed to the side of the insulating base 510 facing away from the cover plate 110. The second bolt 580 can be integrally injection molded with the insulating base 510, and then threadedly connected to the second bolt 580 by a second nut 581 to fix the second horizontal segment 5223 and the battery adapter 523.
[0071] Thus, the adapter fixing member 522 is constructed with a "Z"-shaped structure. The first horizontal segment 5222 and the electrical adapter member 521 can be fitted together, and the second horizontal segment 5223 and the battery adapter member 523 can be fitted together. This results in a stable connection and requires little space in the thickness direction of the battery pack 1. Furthermore, increasing the extension length of the adapter fixing member 522 helps improve the connection stability between the adapter fixing member 522 and the insulating base 510.
[0072] In addition, the first horizontal segment 5222 extends from the vertical segment 5221 along the second direction X in a direction away from the battery pack 300, and the second horizontal segment 5223 extends from the vertical segment 5221 along the second direction X in a direction closer to the battery pack 300. This facilitates the connection between the first horizontal segment 5222 and the electrical adapter 521, as well as the connection between the second horizontal segment 5223 and the battery adapter 523, reducing the probability of interference and improving the ease of assembly of the adapter assembly 520.
[0073] like Figures 2-5 , Figures 7-9As shown, in this embodiment, the battery pack 1 further includes a slave control module 400, which is disposed in the first receiving cavity 101. The slave control module 400 and the adapter module 800 are disposed on the same side of the battery pack 300 along the second direction X. The battery pack 300 includes a plurality of battery cells 310, and the slave control module 400 is connected to at least one battery cell 310. The adapter module 500 further includes a control adapter 560, which is disposed on the insulating base 510 and penetrates the insulating base 510 along the first direction Z. The control adapter 560 and the adapter assembly 520 are spaced apart. The control adapter 560 is connected between the electrical module 200 and the slave control module 400, that is, one end of the control adapter 560 along the first direction Z is connected to the electrical module 200, and the other end of the control adapter 560 along the first direction Z is connected to the slave control module 400.
[0074] The slave control module 400 is connected to the battery management system (BMS) of the electrical module 200. The slave control module 400 can obtain parameter information such as voltage, current and temperature of the battery pack 300, and then transmit the above parameter information to the battery management system of the electrical module 200 through the control adapter 560, so that the battery management system can adjust the working state of the battery pack 300 in a timely manner according to the above parameter information.
[0075] By incorporating a control adapter 560 in the adapter module 500, there is no need to set up an additional mounting structure for the control adapter 560. This not only enables the connection between the slave control module 400 and the electrical module 200, but also improves the integration level of the adapter module 500.
[0076] like Figure 5 , Figure 7 and Figure 8 As shown, in the technical solution of this embodiment, the battery pack 1 also has a third direction Y intersecting the first direction Z and the second direction X. The adapter module 500 includes two adapter components 520. Both the electrical module 200 and the battery pack 300 have positive and negative terminals. The positive terminals of the electrical module 200 and the battery pack 300 are electrically connected through one adapter component 520, and the negative terminals of the electrical module 200 and the battery pack 300 are electrically connected through the other adapter component 520. The two adapter components 520 are spaced apart along the third direction Y, and the control adapter 560 is located between the two adapter components 520 along the third direction Y.
[0077] By using a control adapter 560 to separate the two adapter components 520, the probability of the two adapter components 520 coming into contact is reduced, thereby avoiding short circuit problems and improving circuit safety.
[0078] like Figures 7-9As shown, in the technical solution of this embodiment, the insulating base 510 includes an integration part 512 and a positioning part 513. An integrated section 512 is disposed at the opening 112 along the first direction Z. A connecting component 520 is provided on the integrated section 512. Specifically, a connecting fixing component 522 and a control connecting component 560 are installed on the integrated section 512. The mounting surface 501 is provided on the side of the integrated section 512 facing the opening 112. A positioning part 513 is disposed on the side of the integrated section 512 facing away from the cover plate 110 along the first direction Z. The positioning part 513 is connected to the side of the integrated section 512 facing away from the cover plate 110 along the first direction Z. The first housing 100 includes a frame 130 and a bottom support plate 140. The cover plate 110 and the bottom support plate 140 are respectively connected to opposite sides of the frame 130 along the first direction Z. The cover plate 110, the frame 130 and the bottom support plate 140 together form a first receiving cavity 101. The positioning part 513 is connected to the side of the frame 130 facing the battery pack 300.
[0079] Specifically, the positioning part 513 includes an integrally formed positioning plate 5131, mounting plate 5132, and support plate 5133. The positioning plate 5131 is connected to the side of the frame 130 facing the battery pack 300 along the second direction X. The positioning plate 5131 and the frame 130 can be connected by snap-fit or bolt. The mounting plate 5132 is connected to the integration part 512 along the first direction Z along the side facing the cover plate 110. The mounting plate 5132 has an opening 5134. The adapter fastener 522 passes through the opening 5134 to connect with the battery adapter 523. The support plate 5133 is located on opposite sides of the mounting plate 5132 along the third direction Y. The support plate 5133 is inclined along the second direction X along the side facing the positioning plate 5131.
[0080] The integration part 512 and the adapter fastener 522 can be integrally injection molded, with the adapter fastener 522 integrated into the integration part 512, thereby improving the connection strength between the integration part 512 and the adapter fastener 522.
[0081] By separating the integration part 512 and the positioning part 513, and connecting the positioning part 513 to the first housing 100 and the integration part 512 to the cover plate 110, installation is facilitated. Screws can be passed through the positioning part 513 and the frame 130 in sequence to fix the relative position of the positioning part 513 and the first housing 100. Then, the integration part 512 is connected to the positioning part 513, avoiding interference between the integration part 512, the adapter fixing part 522 or the battery adapter part 523 and the screws. On the other hand, it is beneficial to adjust the relative position of the first housing 100, the positioning part 513, the integration part 512 and the cover plate 110, avoiding the influence of processing errors and improving installation accuracy.
[0082] In addition, the support plate 5133 is triangular in shape, which ensures the structural strength of the support plate 5133 without excessively increasing the material usage of the positioning part 513, thus avoiding increased costs. Furthermore, the mounting plate 5132 has an opening 5134, which avoids interference with the adapter fixing part 522 and the battery adapter part 523, and also reduces costs and weight.
[0083] Secondly, according to an embodiment of the present invention, an electrical device is provided, which includes the aforementioned battery pack 1. The electrical device can be a vehicle or an energy storage device, etc.
[0084] The electrical equipment of this utility model, by utilizing the aforementioned battery pack 1, can increase the capacity of the battery pack 1 while ensuring its normal function.
[0085] Although embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations all fall within the scope defined by the appended claims.
Claims
1. A battery pack having a first orientation (Z), characterized in that, include: The cover plate (110) has an opening (111) that extends through the first direction (Z); The first housing (100) is connected to the cover plate (110) on one side along the first direction (Z) and together with the cover plate (110) forms a first receiving cavity (101); The second housing (120) is connected to the cover plate (110) on the other side along the first direction (Z) and forms a second receiving cavity (102) with the cover plate (110). The first receiving cavity (101) and the second receiving cavity (102) are stacked along the first direction (Z) and connected through the opening (111). The battery pack (300) is disposed within the first receiving cavity (101); An electrical module (200) is disposed within the second receiving cavity (102); The adapter module (500) includes an insulating base (510) and an adapter assembly (520); the insulating base (510) is disposed at the opening (111), and the adapter assembly (520) includes an electrical adapter (521), an adapter fixing member (522), and a battery adapter (523). The adapter fixing member (522) is disposed inside the insulating base (510). One end of the adapter fixing member (522) is electrically connected to the electrical module (200) through the electrical adapter (521), and the other end is electrically connected to the battery pack (300) through the battery adapter (523). The electrical adapter (521) is located on the side of the insulating base (510) facing the electrical module (200) along the first direction (Z), and the battery adapter (523) is located on the side of the insulating base (510) facing the battery pack (300) along the first direction (Z).
2. The battery pack according to claim 1, characterized in that, The insulating base (510) has a mounting surface (501) facing the cover plate (110) along the first direction (Z), and the orthographic projection of the mounting surface (501) on the cover plate (110) along the first direction (Z) covers the opening (111). The battery pack (1) also includes: A sealing element (530) is disposed on the mounting surface (501) and between the mounting surface (501) and the cover plate (110). The sealing element (530) extends circumferentially along the opening (111) and is disposed around the opening (111). A connector (540) is provided along the first direction (Z) through the cover plate (110) and the mounting surface (501).
3. The battery pack according to claim 2, characterized in that, The insulating base (510) includes a protective protrusion (511) that protrudes from the mounting surface (501) along the first direction (Z). The sealing member (530) has a through hole (531) corresponding to the position of the protective protrusion (511), and the protective protrusion (511) passes through the through hole (531). The end of the protective protrusion (511) facing away from the mounting surface (501) along the first direction (Z) is recessed towards the side where the mounting surface (501) is located to form a protective cavity (5111). One end of the adapter (522) and one end of the electrical adapter (521) are connected to each other and are both located within the protective cavity (5111).
4. The battery pack according to claim 3, characterized in that, Also includes: The cover (550) is detachably connected to the protective protrusion (511) and covers the protective cavity (5111).
5. The battery pack according to claim 1, characterized in that, The adapter (522) includes: The vertical segment (5221) extends along the first direction (Z) and is disposed within the insulating base (510); The first horizontal segment (5222) is disposed on one side of the insulating base (510) along the first direction (Z), and the two ends of the first horizontal segment (5222) are respectively connected to the electrical adapter (521) and the vertical segment (5221); The second horizontal segment (5223) is disposed on the other side of the insulating base (510) along the first direction (Z), and the two ends of the second horizontal segment (5223) are respectively connected to the battery adapter (523) and the vertical segment (5221).
6. The battery pack according to claim 1, characterized in that, The electrical adapter (521) and the adapter fixing member (522) are detachably connected; and / or The battery adapter (523) and the adapter fixing member (522) are detachably connected.
7. The battery pack according to claim 1, characterized in that, The battery pack (1) also has a second direction (X) intersecting the first direction (Z). The battery pack (1) further includes a slave control module (400), which is located in the first receiving cavity (101) and on the same side of the battery pack (300) along the second direction (X) as the adapter module (500). The battery pack (300) includes a plurality of cells (310), and the slave control module (400) is connected to at least one of the cells (310). The adapter module (500) further includes a control adapter (560), which is disposed on the insulating base (510) and extends through the insulating base (510) along the first direction (Z). The control adapter (560) is spaced apart from the adapter assembly (520), and one end of the control adapter (560) along the first direction (Z) is connected to the electrical module (200), while the other end of the control adapter (560) along the first direction (Z) is connected to the slave control module (400).
8. The battery pack according to claim 7, characterized in that, It also has a third direction (Y) that intersects both the first direction (Z) and the second direction (X). The adapter module (500) includes two adapter components (520). The electrical module (200) and the battery pack (300) both have positive and negative terminals. The positive terminals of the electrical module (200) and the battery pack (300) are electrically connected through one adapter component (520), and the negative terminals of the electrical module (200) and the battery pack (300) are electrically connected through the other adapter component (520). The two adapter components (520) are spaced apart along the third direction (Y). The control adapter (560) is located between the two adapter components (520) along the third direction (Y).
9. The battery pack according to any one of claims 1-8, characterized in that, The insulating base (510) includes: An integration section (512) is provided at the opening (111) along the first direction (Z), and the adapter component (520) is provided on the integration section (512); The positioning part (513) is connected to the integration part (512) on the side opposite to the cover plate (110) along the first direction (Z). The first housing (100) includes a frame (130) and a bottom support plate (140). The frame (130) is connected to the cover plate (110) and the bottom support plate (140) on opposite sides along the first direction (Z). The cover plate (110), the frame (130) and the bottom support plate (140) together form the first receiving cavity (101). The positioning part (513) is connected to the side of the frame (130) facing the battery pack (300).
10. An electrical appliance, characterized in that, Includes the battery pack according to any one of claims 1-9.