Automatic wire stripping and terminal pressing machine

By designing an automatic wire stripping and terminal crimping machine, the problems of low wire processing efficiency and unstable manual operation were solved. It achieved precise positioning of wire ends for stripping and terminal installation, thereby improving production efficiency and reducing costs.

CN223540040UActive Publication Date: 2025-11-11HAIYAN SHENGAN ELECTRIC CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422054425.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-11-11
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

Existing technologies suffer from low wire processing efficiency, with manual operation leading to high production costs and high defect rates, and making it difficult to achieve precise wire stripping and terminal installation.

Method used

The automatic wire stripping and crimping machine is designed, including components such as a frame, conveyor rails, electric slide plate, wire end through groove, positioning plate, contact sensor, and electric telescopic push rod, to achieve precise positioning and stripping of wire ends and installation of terminals.

Benefits of technology

It improved the precision and efficiency of wire processing, reduced labor costs, and decreased product defect rates.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223540040U_ABST
    Figure CN223540040U_ABST
Patent Text Reader

Abstract

The utility model discloses an automatic wire stripping and terminal pressing machine which comprises a rack, a conveying guide rail, an electric sliding plate, a wire end through groove, a wire end positioning plate, a wire end positioning groove, a contact sensor, an electric telescopic push rod, a wire end supporting table, a lifting wire pressing head, a wire stripping mechanical clamp, a wire end wiring table, a lifting wiring head and a terminal pressing head. According to the utility model, the terminal machine can carry out accurate positioning and wire stripping on the wire end of a wire, and can carry out terminal installation on the wire end after wire stripping at the same time, the operation precision is high, the operation is convenient, and the processing efficiency is high.
Need to check novelty before this filing date? Find Prior Art

Description

[Technical Field]

[0001] This utility model relates to the technical field of wire processing equipment, and in particular to the technical field of automatic wire stripping and crimping machines. [Background Technology]

[0002] In existing technologies, cable processing typically involves workers manually cutting the wires flat, manually stripping the outer insulation layer from the wire ends, and then manually connecting the terminals to the wire ends using a simple crimping device. This processing method is inefficient, forcing many manufacturers to hire large numbers of workers to assemble cables in order to meet orders, significantly increasing labor costs. Furthermore, the inconsistent skill levels of workers often lead to high product defect rates, further increasing production costs. [Utility Model Content]

[0003] The purpose of this invention is to solve the problems in the prior art by proposing an automatic wire stripping and terminal crimping machine. This machine can accurately position and strip the wire ends, and also install terminals on the stripped wire ends. It features high operational precision, convenient operation, and high processing efficiency.

[0004] To achieve the above objectives, this utility model proposes an automatic wire stripping and crimping machine, comprising a frame, a conveyor rail, an electric sliding plate, wire end channels, a wire end positioning plate, a wire end positioning groove, a contact sensor, an electric telescopic push rod, a wire end support platform, a lifting crimping device, a wire stripping mechanical clamp, a wire end wiring platform, a lifting wiring terminal, and a crimping connector. The top of the frame is equipped with a conveyor rail, on which an electric sliding plate is mounted. The electric sliding plate has several wire end channels, and a wire end positioning plate is located on the rear side of the electric sliding plate, directly facing... A wire end positioning groove is provided at the wire end through groove position. A contact sensor is provided at the innermost end of the wire end positioning groove. The rear side of the wire end positioning plate is connected to the frame via an electric telescopic push rod. A wire end support platform is provided on the right side of the wire end positioning plate. Several lifting wire end clamps are provided directly above the wire end support platform. A wire stripping mechanical clamp is provided on the rear side of the wire end support platform. A wire end connection platform is provided on the right side of the wire end support platform. Several lifting wire ends are provided directly above the wire end connection platform. A terminal crimping connector is provided on the rear side of the lifting wire ends.

[0005] Preferably, the bottom end of the lifting pressure wire head is provided with a tangent groove corresponding to the wire head position.

[0006] Preferably, the rear end of the wire stripping mechanical clamp is connected to an electric telescopic rod, and an electric indexer is provided at the connection between the electric telescopic rod and the wire stripping mechanical clamp.

[0007] Preferably, a wire end positioning bolt is provided in the wire end through groove.

[0008] Preferably, the bottom of the electric skateboard is mounted on the conveyor rail via a laser-positioned travel slider.

[0009] The beneficial effects of this utility model are as follows: This utility model combines a frame, a conveyor rail, an electric slide plate, a wire end through groove, a wire end positioning plate, a wire end positioning groove, a contact sensor, an electric telescopic push rod, a wire end support platform, a lifting wire end pressing device, a wire stripping mechanical clamp, a wire end wiring platform, a lifting wiring end, and a terminal crimping connector. Through experimental optimization, this terminal crimping machine can accurately position and strip the wire ends of electrical wires, and can also install terminals on the stripped wire ends. It has high operational precision, convenient operation, and high processing efficiency.

[0010] The features and advantages of this utility model will be described in detail through embodiments and accompanying drawings. [Attached Image Description]

[0011] Figure 1 This is a structural schematic diagram of the automatic wire stripping and crimping machine of this utility model.

[0012] In the diagram: 1-Frame, 2-Conveyor rail, 3-Electric slide plate, 4-Wire end through groove, 5-Wire end positioning plate, 6-Wire end positioning groove, 7-Contact sensor, 8-Electric telescopic push rod, 9-Wire end support platform, 10-Lifting wire end clamp, 11-Wire stripping mechanical clamp, 12-Wire end connector, 13-Lifting connector, 14-Terminal crimp connector.

Detailed Implementation Methods

[0013] See Figure 1This utility model relates to an automatic wire stripping and crimping machine, comprising a frame 1, a conveyor rail 2, an electric sliding plate 3, wire end through slots 4, wire end positioning plates 5, wire end positioning grooves 6, a contact sensor 7, an electric telescopic push rod 8, a wire end support platform 9, a lifting crimping device 10, a wire stripping mechanical clamp 11, a wire end wiring platform 12, a lifting wiring head 13, and a terminal crimping connector 14. The frame 1 has a conveyor rail 2 at its top, and an electric sliding plate 3 is mounted on the conveyor rail 2. The electric sliding plate 3 has several wire end through slots 4. A wire end positioning plate 5 is located on the rear side of the electric sliding plate 3. A wire end positioning groove 6 is located on the wire end positioning plate 5 opposite the wire end through slots 4. A contact sensor 7 is located at the innermost end of the wire end positioning groove 6. The rear side of the wire end positioning plate 5 is connected to the frame 1 via an electric telescopic push rod 8. A wire end support platform 9 is provided on the right side of the wire end positioning plate 5. Several lifting wire end clamps 10 are provided directly above the wire end support platform 9. A wire stripping mechanical clamp 11 is provided on the rear side of the wire end support platform 9. A wire end connection platform 12 is provided on the right side of the wire end support platform 9. Several lifting wire end clamps 13 are provided directly above the wire end connection platform 12. A terminal crimping connector 14 is provided on the rear side of the lifting wire end clamp 13. A wire cutting groove is provided at the bottom end of the lifting wire end clamp 10 corresponding to the wire end position. An electric telescopic rod is connected to the rear end of the wire stripping mechanical clamp 11. An electric indexing device is provided at the connection between the electric telescopic rod and the wire stripping mechanical clamp 11. A wire end positioning bolt is provided in the wire end through groove 4. The bottom of the electric slide plate 3 is mounted on the conveying guide rail 2 by a laser positioning stroke slider.

[0014] The working process of this utility model is as follows: The wire end is inserted into the wire end through groove 4, and the end of the wire end is inserted into the wire end positioning groove 6 to contact the contact sensor 7. The electric telescopic push rod 8 drives the wire end positioning plate 5 to move backward and separate from the wire end. The electric slide plate 3 drives the wire end to move to the wire end support platform 9. The lifting pressure wire end 10 descends to squeeze and fix the wire end. The wire stripping mechanical clamp 11 clamps the wire end and rotates and retracts to strip the insulation layer of the wire end and pull out the wire end. The lifting pressure wire end 10 rises to release the wire end. The electric slide plate 3 drives the wire end to move to the wire end terminal platform 12. The lifting terminal 13 descends to squeeze and fix the wire end. The terminal crimping connector 14 descends to crimp the terminal onto the wire end, completing the entire processing flow.

[0015] This utility model combines a frame 1, a conveyor rail 2, an electric slide plate 3, a wire end through groove 4, a wire end positioning plate 5, a wire end positioning groove 6, a contact sensor 7, an electric telescopic push rod 8, a wire end support platform 9, a lifting wire end clamp 10, a wire stripping mechanical clamp 11, a wire end wiring platform 12, a lifting wiring end 13, and a terminal crimping connector 14. After experimental optimization, it enables the terminal crimping machine to accurately position and strip the wire ends, and also to install terminals on the stripped wire ends. It has high operational precision, convenient operation, and high processing efficiency.

[0016] The above embodiments are illustrative of the present invention and are not intended to limit the present invention. Any simple modifications to the present invention are within the protection scope of the present invention.

Claims

1. An automatic wire stripping and crimping machine, characterized in that: The system includes a frame (1), a conveyor rail (2), an electric slide plate (3), a wire end through groove (4), a wire end positioning plate (5), a wire end positioning groove (6), a contact sensor (7), an electric telescopic push rod (8), a wire end support platform (9), a lifting wire end crimping device (10), a wire stripping mechanical clamp (11), a wire end wiring platform (12), a lifting wire end connector (13), and a terminal crimping connector (14). The top of the frame (1) is provided with a conveyor rail (2), and the electric slide plate (3) is provided on the conveyor rail (2). The electric slide plate (3) is provided with several wire end through grooves (4), and the rear side of the electric slide plate (3) is provided with a wire end positioning plate (5). The wire end positioning plate (5) is positioned directly opposite the wire end through groove (4). A wire end positioning groove (6) is provided, and a contact sensor (7) is provided at the innermost end of the wire end positioning groove (6). The rear side of the wire end positioning plate (5) is connected to the frame (1) by an electric telescopic push rod (8). A wire end support platform (9) is provided on the right side of the wire end positioning plate (5). Several lifting wire end clamps (10) are provided directly above the wire end support platform (9). A wire stripping mechanical clamp (11) is provided on the rear side of the wire end support platform (9). A wire end connector (12) is provided on the right side of the wire end support platform (9). Several lifting connectors (13) are provided directly above the wire end connector (12). A terminal crimping connector (14) is provided on the rear side of the lifting connector (13).

2. The automatic wire stripping and crimping machine as described in claim 1, characterized in that: The bottom end of the lifting and lowering wire head (10) is provided with a tangent groove corresponding to the wire head position.

3. The automatic wire stripping and crimping machine as described in claim 1, characterized in that: An electric telescopic rod is connected to the rear end of the wire stripping mechanical clamp (11), and an electric rotary switch is provided at the connection between the electric telescopic rod and the wire stripping mechanical clamp (11).

4. The automatic wire stripping and crimping machine as described in claim 1, characterized in that: A wire end positioning bolt is provided in the wire end through groove (4).

5. The automatic wire stripping and crimping machine as described in claim 1, characterized in that: The bottom of the electric skateboard (3) is mounted on the conveyor rail (2) by a laser-positioned stroke slider.