Novel feeding and filtering device for ultrahigh pressure filter pressing system

Abstract

The utility model discloses a novel feed filtering device for an ultrahigh pressure filter pressing system, which comprises a device main body, an access door is arranged on one side of the upper end of the device main body, a feed port is arranged on the other side of the upper end of the device main body, an exhaust port is positioned in the middle of the upper end of the device main body, and a base is positioned at the bottom of the device main body. A partition plate is installed in the middle inside the device body, and a valve is arranged at the position of the feeding port inside the device body. According to the novel feeding and filtering device for the ultrahigh-pressure filter pressing system, slurry for ultrahigh-pressure filter pressing feeding is preliminarily detected, data such as flow and concentration are fed back to an intelligent center, the blind feeding condition of traditional feeding is avoided, real-time feeding monitoring is achieved, and the feeding efficiency is improved. According to the main impurities which can influence the product quality and even damage the filter cloth and the like in the materials in the production operation process, classification, recognition and removal are carried out, and high efficiency and pertinence of removal are achieved.

Description

Technical Field

[0001] This utility model relates to the field of coal sorting, and in particular to a novel feed filtration device for an ultra-high pressure filtration system. Background Technology

[0002] The new type of feed filter device is a supporting equipment for coal sorting. Coal slime dewatering treatment in coal preparation plants has always been an important part of the operation and management of coal preparation plants, which is related to the closed-loop washing water and environmental protection issues of coal preparation plants. As a new main equipment for fine coal slime dewatering and upgrading, ultra-high pressure filter presses have gradually gained market recognition. With the continuous development of technology, people have increasingly higher requirements for the manufacturing process of new feed filter devices.

[0003] Existing new feed filtration devices have certain drawbacks in use. During the operation of ultra-high pressure filter presses, it was found that impurities in the filtered slurry affect the dewatering effect, reduce product quality, and easily damage the filter cloth of the ultra-high pressure filter press, leading to frequent shutdowns for cleaning in coal preparation plants, severely impacting production and causing high equipment wear and tear. Currently, there are no comprehensive solutions to these problems, both domestically and internationally. Therefore, intelligent filtration devices that can effectively and comprehensively solve the above problems have broad market prospects. To this end, we propose a new feed filtration device for ultra-high pressure filter press systems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a novel feed filtration device for ultra-high pressure filtration systems. It performs preliminary testing on the slurry fed into the ultra-high pressure filtration system, feeding back data such as flow rate and concentration to an intelligent center. This avoids the blind feeding issues of traditional methods, enabling real-time monitoring of the feed. Based on the main impurities present in the material during production that could affect product quality or even damage the filter cloth, the device classifies, identifies, and removes them, achieving efficient and targeted removal. This effectively solves the problems in the background technology.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a novel feed filtration device for an ultra-high pressure filtration system, comprising a device body, an inspection door on one side of the upper end of the device body, a feed inlet on the other side of the upper end of the device body, an exhaust port positioned in the middle of the upper end of the device body, a base positioned at the bottom of the device body, a partition installed in the middle of the interior of the device body, a valve located at the feed inlet inside the device body, a grate plate engaged with the partition plate and the inner side of the device body, a flow monitor, a concentration monitor, and a debris monitor installed on the inner side of the device body at the feed inlet, a flow area monitoring sensor installed in the inner gap of the grate plate, and the flow monitor, concentration monitor, and debris monitor all connected to a control box.

[0006] As a preferred technical solution of this application, a fixing block is also installed on the inner side of the upper end of the partition, and a locking bracket is positioned on the side of the grate, and the locking bracket is locked onto the upper end of the fixing block.

[0007] As a preferred technical solution of this application, a base is installed at the bottom of the main body of the device, a reinforcing rib is positioned on the outer ring of the main body of the device, a discharge plate is provided on the bottom side of the main body of the device, and a discharge hole is opened on the bottom outer ring of the main body of the device. A water tank is installed at the top of the main body of the device above the grate plate, a flushing valve is connected to the bottom of the water tank, and a flushing head is positioned at the bottom of the flushing valve.

[0008] As a preferred technical solution of this application, the partition plate is welded and fixed to the fixing block, and the grate plate is engaged between the device body, the fixing block, and the partition plate by a engaging bracket.

[0009] As a preferred technical solution of this application, the bottom of the main body of the device is fixed by a base, the main body of the device and the discharge hole are integrally formed, and the flushing valve controls the water source inside the water tank to be sprayed through the position of the flushing head.

[0010] As a preferred technical solution of this application, the flow monitor, concentration monitor and impurity monitor respectively monitor the flow rate, concentration and impurities of the feed at the inlet, and transmit the data to the control box, and the valve can be opened and closed.

[0011] Compared with existing technologies, this utility model provides a novel feed filtration device for ultra-high pressure filtration systems, which has the following beneficial effects: This novel feed filtration device for ultra-high pressure filtration systems performs preliminary testing on the slurry fed into the ultra-high pressure filtration system, and feeds back data such as flow rate and concentration to the intelligent center, avoiding the blind feeding situation of traditional feeding, realizing real-time monitoring of the feed, and classifying and removing major impurities such as those that may affect product quality or even damage the filter cloth in the material during production operation, thus achieving efficient and targeted removal; through intelligent design, it can classify and remove the feed slurry. The system monitors the flow rate and concentration of the feed material to keep track of impurities in real time, avoiding the problems associated with traditional, crude feeding methods. It categorizes and treats major impurities that can clog filter plates or damage filter cloth, resulting in better and more targeted impurity removal. An intelligent center is established to receive real-time data on feed flow rate and concentration from the monitoring system. The center makes real-time judgments and adjustments, providing measures for handling impurities and automatically cleaning them, achieving intelligent closed-loop operation. The entire new feed filtration device has a simple structure, is easy to operate, and performs better than traditional methods. Attached Figure Description

[0012] Figure 1This is a schematic diagram of the overall structure of a novel feed filtration device for an ultra-high pressure filtration system according to the present invention.

[0013] Figure 2 This is a structural schematic diagram of the main view of a novel feed filtration device for an ultra-high pressure filtration system according to this utility model.

[0014] Figure 3 This is a side view of the structural schematic diagram of a novel feed filtration device for an ultra-high pressure filtration system according to this utility model.

[0015] Figure 4 This is a structural schematic diagram of point A in a novel feed filtration device for an ultra-high pressure filtration system according to the present invention.

[0016] Figure 5 This is a top view of the structure of a novel feed filtration device for an ultra-high pressure filtration system according to this utility model.

[0017] Figure 6 This is a schematic diagram of the structure of the grate plate in a novel feed filter device for an ultra-high pressure filter system according to this utility model.

[0018] Figure 7 This is a schematic diagram of the system flow in a novel feed filtration device for an ultra-high pressure filtration system according to this utility model.

[0019] In the diagram: 1. Main body of the device; 2. Inspection door; 3. Base; 4. Exhaust port; 5. Inlet; 6. Reinforcing rib; 7. Discharge plate; 8. Flushing head; 9. Flushing valve; 10. Water tank; 11. Flow monitor; 12. Concentration monitor; 13. Control box; 14. Impurity monitor; 15. Valve; 16. Baffle plate; 17. Flow area monitoring sensor; 18. Grate plate; 19. Discharge hole; 20. Fixing block; 21. Clamping bracket. Detailed Implementation

[0020] The technical solution of this utility model will now be clearly and completely described in conjunction with the accompanying drawings and specific embodiments.

[0021] like Figure 1-7As shown, a novel feed filtration device for an ultra-high pressure filtration system includes a main body 1. An inspection door 2 is located on one side of the upper end of the main body 1, and a feed inlet 5 is located on the other side of the upper end of the main body 1. An exhaust port 4 is positioned in the middle of the upper end of the main body 1, and a base 3 is positioned at the bottom of the main body 1. A partition 16 is installed in the middle of the interior of the main body 1. A valve 15 is installed inside the main body 1 at the feed inlet 5. A grate 18 is engaged with the inner side of the partition 16 and the inner side of the main body 1. A flow monitor 11 and a concentration meter 11 are installed inside the main body 1 at the feed inlet 5. The flow rate monitor 12 and the impurity monitor 14 are installed in the inner gap of the grate plate 18. The flow area monitoring sensor 17 is installed in the gap of the grate plate 18. The flow rate monitor 11, the concentration monitor 12 and the impurity monitor 14 are all connected to the control box 13. The slurry of the ultra-high pressure filter feed is initially detected and the data such as flow rate and concentration are fed back to the intelligent center. This avoids the blind feeding situation of traditional feeding and realizes real-time monitoring of feeding. According to the main impurities in the material that may affect product quality or even damage the filter cloth during the production process, the grate is classified, identified and removed, realizing the efficiency and targeted grate removal.

[0022] The upper inner side of the partition 16 is also equipped with a fixing block 20, and the side of the grate 18 is equipped with a locking bracket 21, which is locked onto the upper end of the fixing block 20.

[0023] Furthermore, a base 3 is installed at the bottom of the main body 1, a reinforcing rib 6 is positioned on the outer ring of the main body 1, a discharge plate 7 is provided on the bottom side of the main body 1, and a discharge hole 19 is opened on the bottom outer ring of the main body 1. A water tank 10 is installed at the top of the main body 1 above the grate plate 18, a flushing valve 9 is connected to the bottom of the water tank 10, and a flushing head 8 is positioned at the bottom of the flushing valve 9.

[0024] The partition 16 is welded and fixed to the fixing block 20, and the grate 18 is engaged between the main body 1 of the device and the fixing block 20 and the partition 16 by the engaging bracket 21.

[0025] The bottom of the device body 1 is fixed by the base 3. The device body 1 and the discharge hole 19 are integrally formed. The flushing valve 9 controls the water source inside the water tank 10 to be sprayed through the position of the flushing head 8.

[0026] The flow monitor 11, concentration monitor 12 and impurity monitor 14 respectively monitor the flow rate, concentration and impurities of the feed at the feed inlet 5, and transmit the data to the control box 13, so that the valve 15 can be opened and closed.

[0027] Working Principle: This utility model includes a main body 1, an inspection door 2, a base 3, an exhaust port 4, a feed port 5, reinforcing ribs 6, a discharge plate 7, a flushing head 8, a flushing valve 9, a water tank 10, a flow monitor 11, a concentration monitor 12, a control box 13, a debris monitor 14, a valve 15, a partition 16, a flow area monitoring sensor 17, a grate 18, a discharge hole 19, a fixing block 20, and a locking bracket 21. It performs preliminary testing on the slurry fed into the ultra-high pressure filter press and feeds back data such as flow rate and concentration to the intelligent center, avoiding the blind feeding situation of traditional feeding and realizing real-time monitoring of feeding. Based on the main impurities in the material that may affect product quality or even damage the filter cloth during production, it classifies, identifies, and removes them, achieving efficient and targeted grate removal.

[0028] Incoming material inspection

[0029] The slurry of ultra-high pressure filter feed is initially tested, and data such as flow rate and concentration are fed back to the intelligent center.

[0030] This avoids the "blind feeding" situation of traditional feeding and enables real-time monitoring of feeding.

[0031] Debris comb

[0032] Impurities in the coal slurry are classified and removed by a grate. Large pieces and flocculent impurities are removed without affecting the flow of coal slurry. At the same time, the accumulation of impurities removed by the grate is fed back to the intelligent center in real time, and the intelligent center makes real-time judgments and adjustments.

[0033] This method solves the problem of traditional feeding methods that either "don't grab" or "only grab large ones." It classifies and removes major impurities in the materials during production that may affect product quality or even damage the filter cloth, thus achieving efficient and targeted grate removal.

[0034] Cleaning up debris

[0035] Based on the results from the monitoring and control system, the intelligent center issues instructions to clean up debris. The system automatically cleans up the debris through appropriate settings and, as needed, sets up emergency stop instructions to prevent subsequent losses.

[0036] This solves the problems of impurities filling the box, slurry overflow, or grate failure in traditional feeding methods.

[0037] Feed monitoring device

[0038] Setting up the feed pipeline

[0039] Automatic valves are controlled by on / off signals and connected to the centralized control system. During normal feeding, the valve is in the open state. When the filter press system finishes feeding, the valve automatically closes. When impurities are detected in the feed, the valve automatically closes and the filter system stops feeding.

[0040] Online flow meters record and monitor real-time flow, while automatically accumulating the feed volume over a period of time.

[0041] The online concentration meter records the real-time concentration of the slurry. If the slurry is too thick or too thin, the signal is automatically fed back to the central control system, the automatic feed valve closes, and the filtration system stops feeding.

[0042] Debris monitoring

[0043] The impurities in the slurry are mainly coarse particles or large clumps.

[0044] Sensors are installed on the grate in the filtration system to monitor the effective flow area of ​​the grate in real time. When the slurry contains impurities and the effective filtration area of ​​the grate drops to the warning value, an alarm signal is sent to the central control system, the automatic feed valve closes, and the filtration system stops feeding.

[0045] Cleaning up debris

[0046] After the filtration system stops feeding, the central control system issues a command to clean up debris. The maintenance door of the filtration device opens automatically, the grate pops out and flips to remove debris, then the grate returns to the silo, the maintenance door closes automatically, the flushing water valve opens to clean the grate, and then the feeding system starts. After the effective filtration area of ​​the grate is tested and found to be qualified, the debris cleaning is completed.

[0047] Control Center

[0048] This filtration system features centralized control with an independent control cabinet, enabling interlocked operations for feeding, slurry monitoring, debris monitoring, and debris removal. The above description illustrates the basic principles, main features, and advantages of this invention. Those skilled in the art should understand that this invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this invention. Various changes and modifications can be made without departing from the spirit and scope of this invention, and all such changes and modifications fall within the scope of the claims.

Claims

1. A novel feed filtration device for an ultra-high pressure filtration system, comprising a main body (1), characterized in that: A maintenance door (2) is provided on one side of the upper end of the main body (1), and a feed inlet (5) is provided on the other side of the upper end of the main body (1). An exhaust port (4) is located in the middle of the upper end of the main body (1), and a base (3) is located at the bottom of the main body (1). A partition (16) is installed in the middle of the interior of the main body (1). A valve (15) is provided inside the main body (1) at the feed inlet (5). A grate (18) is fitted between the partition (16) and the inner side of the main body (1). A flow monitor (11), a concentration monitor (12), and a debris monitor (14) are installed inside the main body (1) at the feed inlet (5). An overflow area monitoring sensor (17) is installed in the gap inside the grate (18). The flow monitor (11), the concentration monitor (12), and the debris monitor (14) are all connected to a control box (13).

2. A novel feed filtration device for an ultra-high pressure filtration system according to claim 1, characterized in that: The upper inner side of the partition (16) is also equipped with a fixing block (20), and the side of the grate (18) is equipped with a locking bracket (21), which is locked onto the upper end of the fixing block (20).

3. A novel feed filtration device for an ultra-high pressure filtration system according to claim 1, characterized in that: The device body (1) has a base (3) installed at the bottom, a reinforcing rib (6) positioned on the outer ring of the device body (1), a discharge plate (7) provided on the bottom side of the device body (1), and a discharge hole (19) opened on the bottom outer ring of the device body (1). A water tank (10) is installed on the top of the device body (1) above the grate plate (18), and a flushing valve (9) is connected to the bottom of the water tank (10). A flushing head (8) is positioned at the bottom of the flushing valve (9).

4. A novel feed filtration device for an ultra-high pressure filtration system according to claim 2, characterized in that: The partition (16) is welded and fixed to the fixing block (20), and the grate (18) is engaged between the main body (1) of the device and the fixing block (20) and the partition (16) by the engaging bracket (21).

5. A novel feed filtration device for an ultra-high pressure filtration system according to claim 3, characterized in that: The bottom of the device body (1) is fixed by the base (3). The device body (1) and the discharge hole (19) are integrally formed. The flushing valve (9) controls the water source inside the water tank (10) to be sprayed through the position of the flushing head (8).

6. A novel feed filtration device for an ultra-high pressure filtration system according to claim 1, characterized in that: The flow monitor (11), concentration monitor (12) and impurity monitor (14) monitor the flow rate, concentration and impurities of the feed at the feed inlet (5) respectively, and transmit the data to the control box (13). The valve (15) can be opened and closed.

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